AUTOMATION SYSTEMS, INC.

EXCELLENCE IN AUTOMATION SOLUTIONS

IDEAS CONCEPTS SOLUTIONS

W W W . E A S O M E N G . C O M R E G I S T E R E D T O I S O 9 0 0 1
 EXCELLENCE IN AUTOMATION SYSTEMS TECHNICAL SERVICES

TURNTABLES
Our modern manufacturing facilities are located in Madison Heights, Michigan approximately one mile east of
I-75 and south of 14 Mile Road at 32471 Industrial Drive.

POSITIONERS
ROBOT SLIDES
Weld sytem uing Easom Standard positioners

TOOL SHUTTLES
E n g in e e r in g M an u f actu ri n g Con trol s Fi el d Su ppor t

Engineering & Fabrication Design - Hardware Installation

Design & Software
Machining Production Support
Simulation Panel Design &
Construction Training
Build
Prototyping

TRANSFER
Pipe & Wire Repair & Maintenance

SYSTEMS
Electrical Startup
Application & Manuals
Concept System PLC &
Preventative
Logic Debug
Process Maintenance
Verification Robot
Troubleshooting
Programming
FEA Studies
System Health

CONVEYORS
Machine Cycle
FMEA Studies Assessments
Since our inception in 1945, Easom has been a major desighner and builder of high quality products serving Time Adjustment
a broad range of manufacturing industries. Widely recognized commitment to excelllence and innovation, Cycle Time &
Output Studies
Easom engineers a variety of automation tooling and special machinery. With over 60 years in operation,
our experienced personnel have a longstanding reputation for producing quality machines, on time and at
competitive prices. Having in house capabilities enables us to constantly move forward to meeet the expanding
and critical needs of our customers.

LIFTERS
Easom takes pride in providing a total systems approach by working closely with each customer, from
enginnering and manufacturing to the personal follow-up on installations and start-up on the customers floor.

Easom, throught continuous improvement of our quality system, will deliver on-time, conforming products and
services that mee our customers requirement

EQUIPMENT
SPECIAL
E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 Applications / Estimating / Project Management EASOM FACILITIES
Easoms commitment to meeting customer requirements starts with accurate analysis of customer
needs and expectations by experienced members of our sales team. Innovative process solutions
along with careful analysis of costs and reasonable mark up rates provide cost effective and

TURNTABLES
competitive product pricing. Thorough project planning followed by consistent monitoring of each
program process with biweekly time line reports issued to customers lead to on time deliveries and
customer satisfaction.

Mechanical & Controls Engineering

POSITIONERS
20T
25T

Easoms in house Engineering Group is equipped

25T

with 10 seats of Mechanical Desktop Inventor

3-D Modeling Software. The engineering team
10T

takes a thorough and detailed approach to 290

25T
solution development from concept through

ROBOT SLIDES
design, detail, and check. Advanced kinematic 10T

drive sizing programs are used to assure proper

selection of power train components and
BAY 5
optimize cross sectional stresses. Submission
BAY 4
BAY 3 BAY 2 BAY 1
15T

of Approval Drawings to customer is standard 25T

TOOL SHUTTLES
practice. Design reviews are performed with all
customers to assure compliance with application
goals.
DEMO AREA

Machine Shop / CMM

Easoms In House Machining area occupies approximately 10000 ft2 Equipment includes 6) boring

TRANSFER
SYSTEMS
mills, 9) NC and CNC machining centers, 5) small mills, 3) surface grinders, 2) OD grinders, 1) ID
grinder, 1) jig bore, 1) lathe, and 6) miscellaneous saws and drills. A team of 16 machinists operate Total Facility Area: 90000 ft2
General Office Area 14800 ft2 Personnel: Administration, Engineering, Project Management
the equipment to provide high quality parts to support on time deliveries. A wide array of quality
Power: 2000 Amps / 480, & 230 VAC / 60 Hz - Power Buss in all bays
small service shops in the greater Detroit area supplement our in house capacity. Factory Area 75200 ft 2
Compressed Air: (1) 50 hp Leroi Screw, (1) 40 hp Dresser Screw, (1)
Functions: Factory Offices, Receiving, Build Planning, Rapid

CONVEYORS
Factory Office Area 3600 ft2
Assembly Mezzanine Area 3600 ft2
Prototyping, Electronics, CMM, Standard Products Demos
Functions: Electrical Crib, Mechanical Crib, Shop Rest rooms
The assembly area consists of multiple high bays, 12000 ft2
Cranes: (1) 10 Ton Bridge 21 9 Under Hook, (1) 3 Ton Trolley, 14 6
Bay #1 Under Hook, (4) 4 Ton Jib, 14 Under Hook
200 ft or 260 ft long by 60 ft wide and bridge (60 ft x 200 ft)
Functions: Machine Shop, Steel Storage & Prep, Paint Booth
cranes ranging from 10 to 25 ton provide under Cranes: (1) 25 Ton Bridge, 21 3 Under Hook, (1) 15 Ton Bridge, 20
12000 ft2
hook heights of 23 ft Bay #2
(60 ft x 200 ft)
9 Under Hook, (4) 4 Ton Jib, 14 Under Hook

LIFTERS
Functions: Cymonic Build and Repair, Deburr, Assembly
A team of experienced builders and technicians Cranes: (1) 20 Ton Bridge, 21 3 Under Hook, (1) 10 Ton Bridge, 19
12000 ft2
support machine assembly, pipe, wire, controls Bay #3
(60 ft x 200 ft)
Under Hook, (4) 4 Ton Jib, 14 Under Hook
Functions: Assembly
debug, robot programming to provide in house
Cranes: (1) 15 Ton Bridge, 20 8 Under Hook, (1) 25 Ton Bridge, 20
machine run off. Field installation support is Bay #4
15600 ft2
8 Under Hook
(60 ft x 260 ft)
provided as required or requested. Functions: Assembly

EQUIPMENT
SPECIAL
13200 ft2 Cranes: (2) 25 Ton Bridge, 20 8 Under Hook
Bay #5
(60 ft x 220 ft) Functions: Assembly
Cranes: (1) 6 Ton Bridge, 14 Under Hook
West High Bay 1600 ft2
Functions: Welding, Compressor, Rest rooms

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 LOW PROFILE TURNTABLES
Extremely low profile keeps work height down
to a minimum without requiring pits or work

TURNTABLES
platforms
1460.0mm [57.48]
Plug and play simplicity using robot auxiliary INSULATION PLATE

axis control, VFD, or Servo Motor drive 924 mm [36.4]

POSITIONERS
Electrical and pneumatic service delivery hung
from overhead to center of table using high flex E

330.0mm
cables [12.99]
1235
O
L CLTURN TABLE [48.62]
330 mm
Top mounted drive for ease of serviceability [12.99]
32T / 45T 1325 mm

ROBOT SLIDES
[52.17]
OVERALL
Output gear reducer with input reducer that REF.

rotates with the table

170.0mm [6.69] 1010.0mm [39.76]
INSULATION PLATE SQUARE
OL
(INSULATION)
Limit switches for multiple positions CL TURN TABLE

TOOL SHUTTLES
Optional Moveable wedge registry
1000.0mm [39.37]
ZERO/LOCKOUT PIN
(TABLE TOP)
Controls solutions available 1267 mm
LEAVE AREA CLEAR
3.2mm [.13]
[49.90] 3 mm [.13] MICARTA
INSULATOR PLATE INSULATION

35 mm
[1.38] D

TRANSFER
SYSTEMS
D

90T 679mm [26.73]

Specifications Solutions Engineered to Customers Specifications

CONVEYORS
Model E
Max Enve-
180 Index D Table Top
Number Time
Payload
Table Top Turn
lope
kg (lb) Diameter mm
(Seconds) Height Diameter mm
(inches)
(inches)
32T 2.50 1800 (3968) 2540 (100)

LIFTERS
3.00 1360 (3000)
45T
3.00 2600 (5732) 365 (23.8) 1428 (56.2) 3810 (150)
3.50 6000 (13228)
90T
4.90 4600 (10141)

EQUIPMENT
4.00 3998 (8818) 1770
9BT

SPECIAL
9BT 255 (10) 4800 (189)
4.00 6350 (14000) (69.7)

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 MULTI-STATION LOW PROFILE TURNTABLES
Extremely low profile easily satisfies part loading
height Ergo requirements without requiring pits

TURNTABLES
in the floor or platforms for operators

Motion control utilizes VFD, servo motor, or

robot auxiliary axis control

POSITIONERS
Optional Pneumatic Registry Wedge

Floor mounted limit switches for multiple

positioning

Tool mounting surfaces designed to customer

ROBOT SLIDES
needs

Center and top mounted reducer and servo 4 Station

are easily accessed for improved drive
serviceability

TOOL SHUTTLES
Uses large diameter gear bearing

Floor plate including jackscrews and weld

2 Station
angles

TRANSFER
SYSTEMS
Manual and Automatic lubrication options
available
6 Station
Controls solutions available

CONVEYORS
Specifications Solutions Engineered To Customers Requirements

Table Top Payload Tool Envelope Diam-

Model
Height (per station) eter

2 Station 348 mm 3628 kg 2094 mm

3 Station (13.7 in) (8000 lb) (82.5 in)

LIFTERS
3 Station 317 mm 2268 kg 4652 mm
(12.5 in) (5000 lb) (192 in)
4 Station 312 mm 2721 kg 4652 mm
(12.3 in) (6000 lb) (192 in)
6 Station 385 mm 997 kg 5113 mm
(15.2 in) (2200 lb) (201.3 in)

EQUIPMENT
SPECIAL
E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 PEDESTAL TURNTABLES
The flexibility of infinite positioning along with
capacities from 1496 kg (3300 lb) to 22680 kg

TURNTABLES
(50000 lb)

Arc minute backlash

Repeatability .00029 inches / inch from center

POSITIONERS
Tool mounting surfaces designed to customer
needs

Motion control utilizes VFD, servo motor, or

robot auxiliary axis control

ROBOT SLIDES
PT-3300

Optional Pneumatic Registry Wedge

Frame mounted limit switches for multiple

positioning

TOOL SHUTTLES
Manual and Automatic lubrication options
PTCO-50000
available

Controls solutions available

TRANSFER
SYSTEMS
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PTCO-3000 / )RUXQLWVKRZQDERYH
PTCO-6000
Model Table Top
Payload
Tool Envelope

CONVEYORS
Height Diameter
Number mm (inches)
kg (lb)
mm (inches)
PT-3300 376 (14.78) 1496 (3300) 2439 (96)

PT-4000
1814 (4000) 1839 (72)
813 (32)
2722 (6000) 2439 (96)
PT-6000

LIFTERS
PTCO-3000*
1360 (3000) 1524 (60)
558 (23.2)
2722 (6000) 2134 (84)
PTCO-6000*
PTCO-50000* 1111 (43.75) 22680 (50000) 6700 (264)

EQUIPMENT
*CO=Center Opening

SPECIAL
PT-4000 /
PT-6000

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
AUTOROTOR INDEX DRIVES JACKSON HARMONIC MOTION INDEX TABLES
Model T and TA Autorotor Barrel Cam A heavy duty cast iron-steel machine tool of
Index Tables American Quality for continuous production

TURNTABLES
* Standard Stationary Through Hole and Full range of sizes
Flange
* Two to 36 Stations Standard with ability to Clockwise or counter-clockwise table
achieve over 500 Stations Mechanically
Rotation

POSITIONERS
* Innovative Cam Follower Design permits
smaller units to have greater capacity
Smooth harmonic indexing motion
* Torque Limiter Available
* Life Time Lubrication Positive accurate lock
* Available with spindle type out put in models

ROBOT SLIDES
IT Choice of electric, pneumatic, or hydraulic
drive
* High Accuracy - Rapid Index - Rugged
construction Steel Table Top Cast Iron
Casting Station patterns: 4-6-8-12-16-24
* Available in Oscillating Cam Drives Standard (Can be designed to customer
specifications)

TOOL SHUTTLES
AP Parallel Axis Drives & OP Oscillating
Drives Low profile
* Standard Indexes from one station to eight
Complete Information on our Harmonic Motion Products can
stations
be found on our Web Site
* Oscillating Cams for 15, 20, 30 or 45 degree

TRANSFER
SYSTEMS
movement
* Typical application Conveyors and lifting
Cycles
* Standard Acceleration/Deceleration Curves
Specials upon request

CONVEYORS
* Supplied with a torque limiter
* Life time lubrication

AR Series Indexing Rings

* Five Different models to choose from

LIFTERS
* Station patterns from two on the smallest
models to 24 stations
* Compact and highly accurate
* Life time lubrication

EQUIPMENT
* Large center hole allows mounting of

SPECIAL
equipment inside index drive

Complete Information on our Autorotor Products

can be found on our Web Site

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 TRIPLE TURNTABLE WITH LASER WELD ENCLOSURE
Turntable exchange axis versus Ferris wheel
style exchange axis eliminates labor platforms, E

TURNTABLES
1829 mm [72.0]
material platforms, and platform fencing

Greater flexibility for operator/robot welding

applications.
CAT TRACK
MOVING END

POSITIONERS
Ergonomically friendly positioner height 702 mm
[28]
3578 mm
[140.9]
Optional light tight exchanger module
available for laser hardening
CAT TRACK STATIONARY
Easily customized to fit your application

ROBOT SLIDES
END CABLES FEED IN
614 mm [24.2] APPROX. FROM FLOOR REF.
FOR CAT TRACK TRAY

Integrates with any robot 3581 mm [141.0]

171 ROTATION
CAT TRACK SHOWN
WITH TURNTABLE

(1) Main (Exchange) Axis (Servo) ROTATED 180REF.

TOOL SHUTTLES
(2) Auxiliary (Work piece rotary feed) axis "ZERO" REGISTER PIN
1943 mm
MAIN AXIS SERVO MOTOR [76.5]
(Servo) 508 mm
SUPPLIED BY CUSTOMER
[20.0] DIA.

Heavy duty table support D

Innovative center axis drive arrangement FLOOR 394 mm [15.5]

TRANSFER
AUXILIARY SERVO MOTOR

SYSTEMS
SUPPLIED BY CUSTOMER

180 degree motion cable carrier

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Controls solutions available )RUXQLWVKRZQDERYH

Total Rotating Weight

CONVEYORS
1737.3 kg (3830 lb)

Fixture Weight (Each) 662.2 kg (1460 lb)

Main (Exchange) 5.0 Seconds

Axis Index Time (180)
E Main (Exchange) 2540 mm (100 in)
Swing Diameter

LIFTERS
Auxiliary Axes
Auxiliary (Feed) 3.00 Seconds
Axis Index Time (180)
SD Tool Swing Diameter 508 mm (20 in)
Main Axis
D Auxiliary Axis Height

EQUIPMENT
SPECIAL
634 mm (25.0 in)

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 STANDARD HEADSTOCKS / TAILSTOCKS
Mounts to your base

TURNTABLES
457 mm (18 in) diameter tooling mounting plate

Hollow bore, floating tailstock for easy fixture

installation / quick changeovers and provides
simple utility routing to fixture

POSITIONERS
POSITIONERS
Motion control utilizes VFD, servo motor, or
robot auxiliary axis control

Integrate with robot of your choice

ROBOT SLIDES
Low backlash reducer

Standard Headstock and Tailstock installed on Dual Trun-

Optional servo cable set (customer specifies
nion Turntable
length)

TOOL SHUTTLES
Auxiliary axis amplifier
Standard Headstock and Tailstock installed
Optional Shot Pin for Safety on Pedestal Trunnion

Controls solutions available

TRANSFER
SYSTEMS
Standard Headstock and Tailstock installed on Trunnion
Tool Tray
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CONVEYORS
Model 180 Index Payload Max CG Offset
Max Envelope
Diameter
Number Time (Seconds) kg (lb) mm (inches)
mm (inches)
16HSTS 2.00 1000 (2204) 101 (3.97) 1500 (59.00)

3.00 1100 (2425) 101 (3.97) 2250 (88.6)

32HSTS

LIFTERS
2.00 1900 (4188.8) 101 (3.97) 1800 (70.9)

3.00 1900 (4188.8) 101 (3.97) 2700 (106.30)

45HSTS 3.00 5000 (11023.1) 101 (3.97) 2500 (98.4)

3.00 2500 (5511.6) 101 (3.97) 2400 (94.5)

EQUIPMENT
90HSTS

SPECIAL
3.00 5500 (12125.4) 101 (3.97) 2800 (110.24)

3.50 6700 (14771.0) 101 (3.97) 3150 (124.02)

5.00 6700 (14771.0) 101 (3.97) 3700 (145.67)

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 SLIDING TRUNNION
Floor mounted Headstock utilizing precision
bearing and large tool mounting plates 10232 mm [402.84]

TURNTABLES
OVERALL

Accommodates multiple payloads quickly and

precisely by means of adjustable Tailstock - CL
ROTATE
mounted to servo driven rack and pinion slide.
1719 mm [67.68]

POSITIONERS
6500 mm [255.91] ENVELOPE MAX

POSITIONERS
Accommodate parts up to 20412 kg (45000 lb) OVERALL
3000 mm [118.11] 35000 mm [137.80]
with the headstock alone or parts up to 40823 ENVELOPE MIN TAILSTOCK TRAVEL
kg (90000 lb) when using the headstock with our 'Y' 'Z' ROTATE
sliding tailstock CL

1600 mm
Slide can be coordinated with robot by means

ROBOT SLIDES
[62.99]
of robot auxiliary axis.
FLOOR
HEADSTOCK M20 x 2.5 TAP THRU (18) HOLES TAILSTOCK
ON 1250 mm BOLT CIRCLE
Standard powered headstock utilizing robot CL ROTATE (FOR CUSTOMER MOUNTING)
CL ROTATE

servo motor M20 x 2.5 TAP THRU (24)

HOLES ON 800 mm BOLT

TOOL SHUTTLES
CIRCLE
Integrates with any robot (FOR CUSTOMER MOUNTING)
CL ROTATE CL ROTATE

Controls Solutions Available 200 mm DIA. BORE

FOR ACCESS

Elevated options available 36 mm x 20 mm

x 100 mm
FACE KEYS (4)

TRANSFER
SYSTEMS
Easily customized to fit your application
VIEW 'Y' VIEW 'Z'

Specifications Solutions Engineered to Customers Specifications

CONVEYORS
Part Width 1397 mm (55 in)
Dimensions
Height 1397 mm (55 in)

Weight 9071.8 kg (20000 lb)

Headstock Index Time 14.66 Seconds

LIFTERS
Headstock Index Distance 180

Total Rotating Weight 11340 kg (25000 lb)

Tailstock Index Time 11.91 Seconds

EQUIPMENT
SPECIAL
Tailstock Index Distance 3500 mm (137.8 in)

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 DROP CENTER POSITIONER
Two axis positioner utilizing robust four point
contact ball radial bearing and pinion with 360
degree rotation on both main and table axis.

TURNTABLES
Easily customized to fit your application

Can be designed for payloads up to 4535.9 kg

(10000 lb)

POSITIONERS
POSITIONERS
Main and Auxiliary axis operated utilizing robot
servo motors

Integrates with any robot

ROBOT SLIDES
Part center of gravity is optimized with
adjustable counterweights

Work piece rotary feed axis can be operated

TOOL SHUTTLES
independent of main axis

Servo driven in coordination with robot

Controls Solutions Available

TRANSFER
SYSTEMS
Solutions engineered to
Specifications
customers specifications

Trunnion Index 180 Degrees

CONVEYORS
Axis
Index Time 17.9 Seconds
Axis Control Customer supplied servo motor
Tooling Envelope Diameter 3252.8 mm (128.1 Inches)
Platter Index 180 Degrees
Axis

LIFTERS
Index Time 17.9 Seconds

Max CG Offset 127 mm (5 inches)

Tooling Envelop Diameter 3663 mm (144.22 Inches)

Payload - Including fixture and
750 Kg (15000 lb)

EQUIPMENT
frame

SPECIAL
Height to top of platter 1750 mm (68.9 Inches)

Axis Control Customer supplied servo motors

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 FERRIS WHEEL TRUNNIONS
Repeatability: 1 mm (0.004 in) per 300 mm W + 1500 [59]

(11.8 in) from trunnion axis center

TURNTABLES
W
E-Stop: .5 seconds

Hollow bore, floating tail stock allows easy

40
fixture installation / quick changeovers and

POSITIONERS
POSITIONERS
provides simple utility routing to fixture
DW

Motion control utilizes VFD, servo motor, or DL

SD

robot auxiliary axis control E

1279 mm
Optional Shot Pin available for safety

ROBOT SLIDES
[50.36]

W + 2900 [114.2]
W + 2095 [82.5]
.8 seconds to actuate lock pin
W

Motion Range: 190

TOOL SHUTTLES
E

Controls solutions available

SD

3964 [156]
2831 [111]

DW

TRANSFER
SYSTEMS
DL
2150
[84.6]

CONVEYORS
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Model SD D
E
Exchange Trunnion Trunnion W Main Axis
Number 180 Index 180 Index Payload
Tool Trunnion
Tool Swing
Swing Center line
Time Time (Each) Width Diameter
Diameter to Floor
(Seconds) (Seconds) kg (lb) mm (inches) mm
mm (inches) mm (inches)
(inches)

LIFTERS
FW-250 3.5 2.00
250 525
2600 (102.4)
1075
(550) (20.7) (44.3)
FW-500 3.9 2.00
500 525 898 1557
3000 (118.1)
1075
(1100) (20.7) (35.4) (61.3) (44.3)
FW-1000 4.9 2.00
1000 525
3500 (102.4)
1075
(2200) (20.7) (44.3)

EQUIPMENT
SPECIAL
FW-1340 3000 (118)
1340 1600 993 2227 3450
(with 4 2.00
(2954) (63) (39) (87.7)
4000 (157.5)
(135.8)
bridge) 5000 (196.9)

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 DUAL TRUNNION TURNTABLES
High capacity dual positioners are rated at

600.0mm [23.62]
600.0mm [23.62]
1800 kg (4000 lb) with a maximum load offset

TURNTABLES
of 90 mm (3.5 inches)
E
1"-14 TAP FOR LEVELING

Two Axis heights available (D) 750 mm (29.5

inches) and 900 mm (35.4 inches) as standard
1250 mm
[49.2] 1020.0mm [40.16]

500.0mm [19.69]

POSITIONERS
POSITIONERS
Reliable Overhead Power Connection CL TURN TABLE

500.0mm [19.69]

Vertical tool exchange axis is supported by 1020.0mm [40.16]

a large diameter, high capacity, anti-friction

turntable bearing

ROBOT SLIDES
CL TURN TABLE CUSTOMER SUPPLIED TOOLING

Innovative Center Axis Drive Arrangement W

Shown with optional laser welding enclosure SD

CUSTOMER SUPPLIED

Motion control utilizes VFD, servo motor, or EXCHANGE AXIS

SERVO MOTOR

robot auxiliary axis control 1834 mm

CUSTOMER SUPPLIED
WORK AXIS
[72.2] SERVO MOTOR

TOOL SHUTTLES
D
Hollow bore, floating tail stock allows easy FLOOR
247 mm [9.7]
1450 mm
fixture installation / quick changeovers and [57.1] 99 mm [3.9]
CLR. REF.
FLOOR
CLEARENCE

provides simple utility routing to fixture

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Low tool height provides improved
maintenance access Model Exchange Trunnion Trunnion
SD
W
E
Tool Main Axis

TRANSFER
Number

SYSTEMS
180 Index 180 Index Payload Tool
Swing Diam- Swing Diam-
Time Time (Each) Width
eter eter
Increased weight capacity permits multiple (Seconds) (Seconds) kg (lb)
mm (inches)
mm (inches)
mm (inches)
part fixtures on same frame. 1500 (59) 3766 (148.3)

4516-TT2T
500
Optional Shot Pin available for safety 3.00
(1102) 2000 (78.7) 3992 (157.2)

CONVEYORS
Controls solutions available 1000 2000 (78.7) 3992 (157.2)
(37.37) for

9016-TT2T
2500 (98.4) 4264 (167.9)
750 mm axis
1000 height 3000 (118.1) 4575 (180.1)
4.50
(2205) 2000 (78.74) 3992 (157.2)
2.00

LIFTERS
2500 (98.4) 4264 (167.9)
1400 3000 (118.1) 4575 (180.1)
(55.1) for
2000 (78.74) 3992 (157.2)
900 mm axis
height 2500 (98.4) 4264 (167.9)

9B32-TT2T 5.00
1818 3000 (118.1) 4575 (180.1)

EQUIPMENT
(4008) 2000 (78.74) 3992 (157.2)

SPECIAL
2500 (98.4) 4264 (167.9)
3000 (118.1) 4575 (180.1)

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 3 STATION POSITIONER
Innovative Center Axis Drive Arrangement

TURNTABLES
Hollow bore, floating tailstocks allow easy fixture
installation / quick changeovers and provide
simple utility routing to fixtures 1350.0 [53.15]

ZERO
POSITIONING
Low tool height provides improved maintenance PIN

POSITIONERS
POSITIONERS
access

Increased weight capacity permits multiple part

fixtures on same frame. 3467.0
[136.50]

Vertical tool exchange axis is supported by MAIN

ROBOT SLIDES
ROTATE
a large diameter, high capacity, anti-friction W
turntable bearing

Reliable Overhead Power Connection

TOOL SHUTTLES
Optional Shot Pin available for safety
E
Motion control using VFD, servo motor, or robot 650.0 [25.59]
SD

auxiliary axis control ROTATE TRUNNIONS

D

TOP OF FLOOR
Controls solutions available

TRANSFER
SYSTEMS
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Tool Width W

CONVEYORS
1850 mm (72.8 in)

Tool Swing Diameter SD 1000 mm (63.0 in)

Tool Center to Floor D 825 mm (32.5 in)

Exchange Swing Diameter E 6892 mm (271.4 in)

LIFTERS
Max. Rated Tooling Weight 1000 kg (2204.6 lb)

Max. Tooling CG Offset 75 mm (2.95 in)

Exchange Axis Index 120 degrees oscillating

(Index 120, Index 120, Return 240)

EQUIPMENT
SPECIAL
Repeatability 0.00016 in per inch from table center

E-Stop Time 0.9 Seconds

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 L-HOOK (SKY HOOK) POSITIONERS
Two axis positioner utilizing robust four point
contact ball radial bearing and pinion with 360 3916.6mm [154.19]

TURNTABLES
degree rotation on both main and table axis.

Easily customized to fit your application A A

C
L

Can be designed for payloads up to 4535.9 kg ROTATE

POSITIONERS
POSITIONERS
(10000 lb)

Main and Auxiliary axis operated utilizing robot

servo motors C ROTATE
C ROTATE
L
L

Integrates with any robot

ROBOT SLIDES
2978.5mm
Part center of gravity is optimized with [117.27]

adjustable counterweights ROTATE

C C ROTATE
L L
2416.4mm
[95.13]
Work piece rotary feed axis can be operated

TOOL SHUTTLES
1100.0mm
independent of main axis [43.31]

Servo driven in coordination with robot

FLOOR 276.3mm [10.88]

Controls Solutions Available 1650.0mm

[64.96]
SECTION A-A
1699.9mm

TRANSFER
[66.93] 912.0mm

SYSTEMS
[35.91]

CONVEYORS
Specifications
Solutions Engineered To Customers Requirements
(For unit shown above)

Part Dimensions Width 1626 mm (64 in)

Height 270 mm (50 in)

LIFTERS
Main Axis Index Time 14.66 Seconds

Main Axis Index Distance 180

Auxiliary Axis Index Time 14.85 Seconds

EQUIPMENT
SPECIAL
Auxiliary Axis Index Distance 180

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 5 AXIS L-HOOK
Positioner base is designed to provide
ergonomic load height

TURNTABLES
3650.0 [ 143.70]
High capacity dual positioners are rated at
7950 Kg (1753 lb)

Turntable exchange axis versus Ferris Wheel

POSITIONERS
C C

POSITIONERS
style exchange axis eliminates labor platforms,
material platforms, and platform fencing
87.1 [3.43] SET UP

Tilting axis allows complex geometries to be

welded in 1F position

ROBOT SLIDES
Heavy duty table support
94.7 [3.73] SET UP
D

Innovative center axis drive arrangement

Controls solutions available

TOOL SHUTTLES
1143.2 [45.01]
939.9 [37.00]
597.9 [23.54]
Positioner base is designed to provide
ergonomic load height D
SECTION C-C
SECTION D-D

TRANSFER
SYSTEMS
Specifications Solutions Engineered to Customers Specifications

Index 180 DEGREES

Main
Axis
Index Time 9.3 SECONDS

CONVEYORS
Axis Control CUSTOMER SUPPLIED SERVO MOTOR

Index 180 DEGREES

Shoulder
Index Time 4.0 Seconds

Axis
Max CG Offset 101.6 mm (4 inches)

LIFTERS
Axis Control CUSTOMER SUPPLIED SERVO MOTORS
Tooling Envelop Diameter 1321 mm (52 inches)
Index 180 DEGREES
Work Axis
Index Time 2.0 Seconds
Max CG Offset 101.6 mm (4 inches)

EQUIPMENT
Payload

SPECIAL
(Includes Fixtures And 795 kg (1753 lb)
Frames)
Axis Control CUSTOMER SUPPLIED SERVO MOTORS

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 5 AXIS POSITIONER
Ergonomically friendly positioner height gives
the flexibility to rotate your work, providing

TURNTABLES
access to reach difficult areas.

High capacity dual positioners are rated at 750

Kg (1,650 lb) E

POSITIONERS
POSITIONERS
Turntable exchange axis versus Ferris Wheel
style exchange axis eliminates labor platforms,

W
material platforms, and platform fencing

Suited to longer parts such as final exhaust

assemblies

ROBOT SLIDES
Tilting axis allows complex geometries to be
welded in 1F position
SD

3023
Positioner base is angled to provide ergonomic [119.0]

TOOL SHUTTLES
load height 2706
[106.5] D

Heavy duty table support

Specifications Solutions Engineered to Customers Specifications
Innovative center axis drive arrangement

MAIN EXCHANGE
INDEX 180 DEGREES

TRANSFER
SYSTEMS
Controls Solutions Available
INDEX TIME 4.5 SECONDS

AXIS
AXIS CONTROL CUSTOMER SUPPLIED SERVO MOTOR

Exchange Swing Diameter

4726 mm (186.1 inches)

CONVEYORS
E
INDEX AT
90 DEGREES IN 2.5 SECONDS
Shoulder EXCHANGE
INDEX AT
180 DEGREES IN 2.0 SECONDS
TOOL WORK AREA
76 mm
MAX CG OFFSET
(3.0 inches)

POSITIONING

LIFTERS
PAYLOAD 1500 kg (3306.9 lb)

TOOL

AXIS
WORK PIECE DIAMETER SD 1300 mm (51.2 inches)

Tool Center to Floor D

956 mm (27.6 inches)
(Operator Station)

EQUIPMENT
SPECIAL
FACEPLATE TO FACE
2000 mm (78.7 inches)
PLATE DIMENSION W

AXIS CONTROL CUSTOMER SUPPLIED SERVO MOTORS

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 FLOOR MOUNTED 7TH AXIS ROBOT SLIDES
Extended robot flexibility - Suitable for material
handling or welding applications

TURNTABLES
Standard or engineered solutions for demanding
applications

Variable travel lengths to over 30 meters (1181

POSITIONERS
inches)

Velocities up to 2 Meters per second (6.6 ft per

second)

SLIDES
Carriage capacities up to 3800 kg (8377 lb)

ROBOTSLIDES
Independently driven, dual and triple carriages

ROBOT
available with optional slave carriage capability

Precision linear guide rails and bearings or flat

TOOL SHUTTLES
rail

Complete cable management

Robot integration services Solutions engineered to customers requirements

Specifications

TRANSFER
SYSTEMS
Installation and start-up assistance Light Duty Medium Duty
Heavy Duty (90RT)
(62RT) (72RT)

Controls solutions available Overall Width A 1369 mm 1671 mm 1766 mm

(53.90 in) (50.13 in) (69.52 in)

Overall Length B Carriage Stroke plus 1 meter

CONVEYORS
Carriage Stroke C 2 meters (78.74 in) up to 30 meters (1181 inches) in
meter (19.69 in) increments
Sectioned frames required above 5 meters (196.9 in)
Carriage Dimensions 800 mm (31.5 in) 1230 mm (31.5 in) 1219 mm (48.0 in)
x x x
(D x E) 1005 mm (39.6 in) 1110 mm (43.7 in) 1320 mm (52.0 in)
Carriage Mounting Height

LIFTERS
329 mm 424 mm 440 mm
F (12.9 in) (16.7 in) (17.3 in)
Maximum Cart Capacity
375 kg 1900 kg 3800 kg
(includes robot, riser, and (826 lb) (4188 lb) (8377 lb)
payload)
Robot Riser Height

EQUIPMENT
1 meter .3 meter .3 meter

SPECIAL
Accuracy / Repeatability Accuracy and repeatability dependant on drive and motor
package selection. Contact your Easom representative to
discuss options

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 INVERTED 7TH AXIS TRANSFER
Inverted gantry can be a solution for:

TURNTABLES
- Material handling applications
- Machine tending applications
- Press to press loading and unloading 19811mm
[779.96] 20mm [.79]
- Dispensing adhesive 17000mm [669.20] OVERTRAVEL TYP.
TRAVEL (BOTH ENDS)

POSITIONERS
- Palletizing and depalletizing

Minimal floor space use FLOW

2093.4mm
TRANSFERED [82.42]
CL ROBOT CARRIAGE ROBOT

Aggressive cycle time 14886mm [586.07]

POSITION
468mm 11386mm [448.28] CL ROBOT WORK

SLIDES
[18.41]

ROBOTSLIDES
ENVELOPE
CL ROBOT
Flexibility to meet future production demands ROBOT
CL

ROBOT
328.9mm
Improves machine productivity [12.95] 3537mm
ROBOT [139.24]

Minimum installation time and start-up FLOOR

TOOL SHUTTLES
expense through easy installation alignment 3611mm [142.14]
O/H BALCONY
FLOW

SET UP

Size of overhead is easily adaptable to any

existing plant layout
Specifications
Solutions engineered to customers requirements
Modular rails with variable heights (For unit shown above)

TRANSFER
SYSTEMS
Carriage Payload Capacity 2270 kg (5000 lb)
Rack & pinion or linear belt drive options are
Carriage Stroke 2 meters (78.74 in) up to 30 meters (1181 inches) in
available meter (19.69 in) increments
Sectioned frames required above 5 meters (196.9 in)
Robot of customers choice Carriage Velocity Options 1.0, 1.5, and 2.0 meters / sec.
(3.28, 2.92, and 6.6 ft per sec.)

Installation assistance available
Controls solutions available
CONVEYORS
Carriage Positioning Accuracy 1.0 mm ( 0.04 in)
(higher accuracies available upon request)
Carriage Mounting Area 850 mm x 858 mm (33.5 in x 33.5 in )
1000 mm x 1000 mm (39.5 in x 39.5 in)
Robot Mounting Surface Height Variable
Rail Size Flat rail or size 45 or 55 profile bearings

LIFTERS
Rail Spacing 1170 mm (46 in)
Cam Follower Roller Packages
(4) cluster packages or (6) size 45 or 55
or Bearing Blocks per Carriage
Lube Manifold

EQUIPMENT
Manual or Automatic systems available

SPECIAL
Accuracy / Repeatability Accuracy and repeatability dependant on drive
and motor package selection. Contact your Easom
representative to discuss options

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 2 AXIS ROBOT POSITIONER
Extended robot flexibility - Suitable for material
handling or welding applications

TURNTABLES
Standard or engineered solutions for
demanding applications

Variable travel lengths and carriage capacities

POSITIONERS
can be engineered for application

Independently driven X and Z-axes

Complete cable management

SLIDES
ROBOTSLIDES
Robot of customers choice

ROBOT
Robot integration services

TOOL SHUTTLES
Installation and start-up assistance

Controls solutions available

TRANSFER
SYSTEMS
Specifications
Solutions engineered to customers requirements
(For unit shown above)

CONVEYORS
Carriage Payload
3175 kg (7000 lb)
(Transfer)

Transfer Carriage Stroke 2 meters (78.7 in)

Index Time 12.0 Seconds

Carriage Payload
680 kg (1500 lb)

LIFTERS
(Lift)
Lift Carriage Stroke 2 meters (78.7 in)

Index Time 12.0 Seconds

Accuracy and repeatability dependant on drive
Accuracy / Repeatability and motor package selection. Contact your Easom

EQUIPMENT
SPECIAL
representative to discuss options

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 TOOL SHUTTLES
Reliable precision linear belt technology. Easy
to replace, and requires no lubrication

TURNTABLES
B
Uses 7th axis drive from a robot
CL CL
manufacturer or can use variable frequency or
servo drives A 600mm
CL [23.6"]

POSITIONERS
Can be customized for various lengths, widths 300 mm 5466 mm [215.2"] 300mm [11.8"]
and speeds [11.8"]
C
E D

Able to be inverted for overhead applications

F

Programmable for multiple positions

ROBOT SLIDES
CL CL
Wide variety of speeds and weights E

D 237.2mm
Drives are easy to access and service [9.34]

SHUTTLES
TOOLSHUTTLES
REGISTRY /
Trapped rollers with hardened way or linear C LOCKOUT PIN

bearings ensure precision, accuracy, and long F

INPOSITION
life A

TOOL
SWITCHES
B

OVER TRAVEL
Double shuttle cart option facilitates a SWITCHES
continuous stretched steel rail/belt guard when Solutions Engineered To Customers Requirements

TRANSFER
SYSTEMS
required Specifications
Light Duty Medium Duty Part Shuttle
Controls solutions available
Transferred Maximum Up to 450 kg Up to 2720 kg 181.4 kg
Weight (1000 lb) (6000 lb) (400 lb)
Overall Width A 925 mm 1130 mm 1237 mm

CONVEYORS
(36.42 in) (44.52 in) (48.69 in)
Overall Length B Based on Carriage Stroke
Carriage Stroke C Up to 10 meters (29 ft)

Carriage Mounting Area 559 mm x 761 mm 1219 mm x 762 mm 480 mm x 720 mm

E x D (22.0 in x 30.0 in) (48.0 in x 30 in) (18.9 in x 28.35 in)

LIFTERS
Carriage Mounting 362 mm 476 mm) 457 mm 365 mm
Surface Height F (14.25 in) 18.74 in (18 inches) (14.38 inches)
Maximum Velocity Up to 3.5 meters/sec. (11.5 ft/sec.)

Accuracy / Repeatability Accuracy and repeatability dependant on drive and motor

EQUIPMENT
package selection. Contact your Easom representative to

SPECIAL
discuss options
Drive Positioning Open or closed loop

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 LOW PROFILE TOOL TRAY SHUTTLE
Rack and pinion arrangement is used to index
the tool trays into working position

TURNTABLES
Various rail systems are available including:
Sheffield Redi-Rail with cam followers, precision
linear rails with linear bearings, urethane roller 5486 mm [216.00] INDEX 5486 mm [216.0] INDEX
868 mm [34.17]

bed (18 FT) (18 FT) 440 mm [17.32]

245 mm [9.65]

POSITIONERS
CLRAIL
Floor mounted rails RAIL

CCART
L& RAIL CL CART
& RAIL

Carriages for customers tool tray CL RAIL

Over travel hard stops CL CL CL

ROBOT SLIDES
DRIVE CART
CART INDEX POS SLAVE CART

Optional maintenance safety pin with

receptacles 1105.2 mm [43.51]

16683 mm [656.80]

Infinite indexing adjustability by application

SHUTTLES
440.00 mm [17.323]

TOOLSHUTTLES
4757 mm [187.29]

Controls solutions available

TOOL
Drive options

- Digi-Dog absolute digital encoder

TRANSFER
SYSTEMS
- Closed loop servo drive with E-Stop brake.
Specifications
Cable carrier included (For unit shown above)
Solutions Engineered To Customers Requirements

Weight capacity 4898.8 kg (10800 lb)/tray

9797.6 kg (21600 lb) total

CONVEYORS
Tray size 2000 mm x 4650 mm
(78.74 in x 183.07 in)
Cycle time 9.0 seconds

Tooling Tray mounting height 245 mm - 305 mm (9.64 in - 12.00 in) above floor

Index

LIFTERS
3 meters (9.8 ft)

Transfer Drive Assembly VFD, servo or Cymonic options

Repeatability Accuracy and repeatability dependant on drive

and motor package selection. Contact your Easom
representative to discuss options

EQUIPMENT
SPECIAL
E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 LIFT AND CARRY TRANSFER
Lift System

TURNTABLES
- Soft Touch Lift Drive - VFD or Cymonic
- Soft Touch Motion can be adjusted to anywhere in C
L TRANSFER DRIVE

the middle 2/3 of the lift stroke. C

L PIVOT TOWER #7 C
L
TRANSFER DRIVE
C
L PIVOT TOWER #4 C
L PIVOT TOWER #3
C
L PIVOT TOWER #2 C
L PIVOT TOWER #1

1193.8mm [47.00]
1866.9mm [73.50]

552.45mm [21.75]
C C

- Safety Lock Outs

L PIVOT TOWER #6 L PIVOT TOWER #5

885.0mm
[34.843]
885.0mm [34.84]

POSITIONERS
- Safety brake feature included
C
L RAIL375
.2mm [13.00]
0.000 C BODY C
L TRA
L
C
L RAIL375

- Drag Links connecting lift tower bell cranks are

885.0mm
885.0mm [34.84
[34.84]

970.0mm [38.18]

21600.0mm [850.39]

21940.0mm [863.78]
3600.0mm [141.73]

3940.0mm [155.11]

4570.0mm [179.92]

7200.0mm [283.46]

7540.0mm [296.85]

8170.0mm [321.65]

10800.0mm [425.19]

11140.0mm [438.58]

11770.0mm [463.38]

14400.0mm [566.92]

14740.0mm [580.31]

15370.0mm [605.11]
adjustable through a turn buckle design.

18000.0mm [708.66]

18340.0mm [722.04]

18970.0mm [746.85]
1701.8mm
[67.00]

1606.5mm [63.25]

590.6mm [23.25]
- Lift Towers can be mounted on station tooling bases C
L TO FRT
4500
TO FRT
4500
TO FRT
4500
TO FRT
4500
TO FRT
4500
TO FRT
4500

or free standing. LIFT

DRIVE
FLOW FLOW

ROBOT SLIDES
- Speeds, weights, and transfer distances per C
L PIVOT TOWER #7
C
L PIVOT TOWER #6 C
L PIVOT TOWER #5 C
L PIVOT TOWER #4 C
L PIVOT TOWER #3 C
L PIVOT TOWER #2 C
L PIVOT TOWER #1

customers needs
3600.00mm [141.732]
BTM TRANSFER DIST.
TOP OF TOOLING PLATE
TRANSFER HEIGHT UP POSITION
BTM 800.00mm [31.496]
WORK HEIGHT LIFT HEIGHT
TOP OF TOOLING PLATE

- Counter balance if required 0.000

DATUM
DOWN POSITION

260.0mm [10.2

Transfer System

TOOL SHUTTLES
- Urethane rollers are used to support the transfer Specifications
rails. Solutions Engineered to Customers Specifications
(For unit shown above)
- Formed Steel Transfer Rails are used to reduce
Lift
overall weight and noise.
Maximum Lift weight 6800 kg (15000 lb) without counter balance
- Tooling plates adjusted along the rail.
20400 kg (45000 lb) with counter balance

TRANSFER
SYSTEMS
TRANSFER
SYSTEMS
- Transfer of the rails is accomplished with a set of (Air counter balance available)
gear racks and pinions.
Lift Distances 600 mm, 720 mm, and 800 mm
- Scott Russell Linkages are used to restrict horizontal
Lift Time 2.0 to 4.0 seconds
movement of transfer pinion jack shaft
Transfer
- A telescoping, flexible drive shaft connects the

CONVEYORS
transfer pinion jack shaft to a transfer drive unit. Transfer Weight Up to 13600 kg (30000 lb)

- VFD or Cymonic drive solutions available Transfer Distances 3.6 meters (12 ft) up to 7.3 meters (24 ft)

Controls solutions available Transfer Time 3.0 seconds to 6.0 seconds

Drive Options
Transfer Lift

LIFTERS
Closed Loop SEW or Nord Series 7 gear reducer SEW or Nord Series 7 gear reducer and
and IEC Low Inertia AC motor IEC Low Inertia AC motor
VFD
Allen Bradley PowerFlex VFD Allen Bradley PowerFlex VFD
Closed Loop Indramat Servo Motor and Controller Indramat Servo Motor and Controller
SEW or Nord 7 Series gear reducer SEW or Nord 7 Series gear reducer with
Servo

EQUIPMENT
with low backlash gearing low backlash gearing

SPECIAL
Other manufacturers available upon Other manufacturers available upon
request request

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 FAST PULL BAR SHUTTLE
Body Framing & Trim Chassis Final Applications.
Receives carrier from Inverted Power & Free

TURNTABLES
Transfers Carrier in a fast, controlled (soft touch),
precise manner

Entrance section with stop and pusher assembly

POSITIONERS
Exit section with stop and pusher assembly

Drive station base for Cymonic transfer drive,

VFD, or servo

Transfer rails with gear rack

ROBOT SLIDES
Carrier drive dog arms mounted to transfer rail

Carrier actuator assembly

TOOL SHUTTLES
Carrier clamp locator assembly

Pinion station assembly with flexible drive shaft

Carrier support structure (Green steel)

Integrated with lifters

TRANSFER
SYSTEMS
TRANSFER
SYSTEMS
Safety lockout pins and safety switch

Carrier waiting and In-Position switches

Plant installation support

CONVEYORS
Specifications Solutions Engineered to Customers Specifications

Controls solutions available Weight capacity

(including tool and part 680.4 kg - 4535.9 kg (1500 lb - 10000 lb)
height)
Index distance (Pitch) 3658 mm - 9144 mm (12 ft - 30 ft)

LIFTERS
Transfer time 4 sec. - 15 sec.

Positional accuracy 0.813 mm ( 0.032 in)

Production capability By customer specification

EQUIPMENT
SPECIAL
Options: Complete panel build for both transfer and lifters, complete pipe
Pitch & speed to customers needs and wire, installation setup or supervision, automatic lube system for rack and
pinion

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 TOOL FLEX TRANSPORTER
Tool Transporter / Changer / Robot Shuttle 325mm [12.80] 100mm [3.94] TYP.
GEARBOX & TOOL BEAM
NOTE:
MOTOR PACKAGE

TURNTABLES
TOOLING CART REMOVED 2900mm
- Approximately 15.85 meter (52) overall frame length FOR CLARITY
1730mm [68.11]
2741mm [107.91] TOOL BEAM [114.17]
LIFTER APPROX 5000mm [196.85]
- 1.5 meter x 2.0 meter tool shuttle cart with mounting surfaces 585mm [23.03] ROBOT TRAVEL
for 8.0 meter x 4.0 meter geo-tool C
L C
L
SET-UP LIFTER LIFTER C
L
ROBOT 332.2mm
- Shuttle mounting surface approximately 750 mm (29.5 in) [13.08]
above floor
- Hardened steel flat surface rails

POSITIONERS
- Cam follower type trap roller clusters on tool shuttle & robot
shuttle 1170.0mm 2000mm [78.74] 2296mm [90.39]
[46.06] TOOLING BEAM
OUTSIDE TO C
L CABLE CARRIER
- Tool shuttle driven by helical bevel reducer and linear belt OUTSIDE
GEO-WELD TYP. "0" POSITION
PIN (ROBOT)
OF RAILS 5500mm [216.54] 4600mm [181.10]
- Tool shuttle protected with over travel bumpers SET-UP
10100mm [397.64]
- Robot mounting surface approximately 750 mm (29.5 in) above TOTAL TRAVEL
floor TOOL CART

ROBOT SLIDES
- Robot shuttle drive: Helical bevel reducer / rack & pinion drive
152.4mm [6.00]
- Robot shuttle protected with over travel bumpers TOOL BEAM LIFT
554.8mm [21.84]
TOOLING PAD C
L
- Zero reference pin provided for both tool shuttle and robot ROBOT
shuttle for servo set up 491.5mm [19.35]
OVER TRAVEL
- Open style cable carrier to be provided for tool shuttle and
robot shuttle cable management

TOOL SHUTTLES
FLOOR
707.2mm [27.84]
"0" POSITION
TOOLING PAD
(2) Low Profile Lifters PIN (TOOL CART)
6748.6mm [265.69]
CL
LIFTER RAISED
699mm [27.50]
SET-UP
MACHINED END OF BASE ROBOT MOUNTING

- 3 hp brake motor - VFD controlled

- Open center style dual tooling beams lifted through a 152 mm Specifications
Solutions Engineered to Customers Specifications
(6.0 in) vertical stroke (For unit shown above)
- Harmonic cranks driven via timing belt drives all driven from a
TOOL TRANSPORTER

TRANSFER
SYSTEMS
TRANSFER
common center mounted drive shaft mounted on fabricated

SYSTEMS
steel bases
Transferred Weight 95 kg (210 lb) Part
- 4 point lift motion is fully synchronized side to side and end to + 700 kg (1545 lb) Tooling
end + 340 kg (745 lb) Tool Shuttle
- Machined pads on tooling beams for customer provided = 1135 kg (2500 lb)
tooling nests Transfer Distance 10.0 meters (33 ft) in 5.0 sec. or 5.5 meters in 3.4 sec.

CONVEYORS
Controls solutions available Maximum Velocity 0.813 mm ( 0.032 in)
Production capability 3.44 meters/sec.
ROBOT SHUTTLE
Transferred Weight 225 kg (500 lb) Payload
1950 kg (4300 lb) Robot
320 kg (700 lb) Shuttle

LIFTERS
= 2495 kg (5500 lb)
Transfer Distance 4.5 meters (15 ft) in 3.4 sec.
Maximum Velocity 1.5 meters/sec. (4.9 ft/sec.)
LIFTER

EQUIPMENT
Weight to Lift 750 kg (1650 lb)

SPECIAL
Lift Stroke 152 mm (6 in)
Lift Time 1.0 Sec.

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 OVERHEAD SHUTTLES
Customized shuttles for length, load and lift

TURNTABLES
Over Travel Protection

Positioning within 0.8 mm (0.03 in)

Provisions for adjusting Transfer Drive Belt

POSITIONERS
Tension

Pneumatic or electric station lifters

Speed up to 2 meters / second

ROBOT SLIDES
Urethane rollers are used to index the carriage
along square tubing

Servo motor or VFD for transfer

TOOL SHUTTLES
Flexible Cable Carrier

End of arm tooling also available

Support leg positions can be flexible along the

TRANSFER
horizontal beam for high layout compatibility

SYSTEMS
TRANSFER
SYSTEMS
Safety lockout

Installation available

CONVEYORS
Controls solutions available
Specifications
Solutions Engineered to Customers Specifications
(For unit shown above)

Maximum Tool and Part Weight 181.44 kg (400 lb) to 1814.37 kg (4000 lb)

Total Transfer Distance 3 meters (9.84 ft) to 9 meters (29.53 ft)

LIFTERS
Transfer Time 3 to 6 seconds

Transfer Drive Positioning Open or closed loop

EQUIPMENT
Lift Actuation Pneumatic - 2 or 3 position

SPECIAL
Electric - Open or Closed Loop

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 GANTRIES
Modular design allows our design to be
configured for material handling or welding

TURNTABLES
applications.
3046m
m
(120in
)
Dual drives work with Easoms precision rail 1706mm
system to ensure that the gantry moves square (67.2in)

to the work flow

POSITIONERS
Can be customized to fit your application

Standard drive package utilizing robot servo 2381

m
(93.7 m
motor or Variable Frequency Drive (VFD). 5
CL to in)
CL 4000mm

ROBOT SLIDES
(157.5in)
3462mm
Integrate with most robots (136.3in)

Specifications
Solutions Engineered To Customers Requirements
Controls Solutions Available (For unit shown above)

Gantry Index Distance 27.4 meters (1080 in)

TOOL SHUTTLES
Total Index Time Per customer requirements
Total Index Weight 8346.1 kg (18400 lb)
Gantry accommodates dual inverted MIG weld robots
Platforms on sides of gantry for weld wire spools, robot controllers, and weld power supplies
668
6mm
(26
3.2
5in)

TRANSFER
SYSTEMS
TRANSFER
SYSTEMS
2377mm
(93.6in)

CONVEYORS
614
7mm
CL t (242in 0mm
oC ) 400 )
.5in
L (157
5956mm

LIFTERS
(234.5 IN)

Specifications
Solutions Engineered To Customers Requirements
(For unit shown above)

(Process development and final integration by Comau. Gantry/Floor Track design and manufacture by Easom.) Gantry Index Distance 27.4 meters (1080 in)

EQUIPMENT
Total Index Time Per customer requirements

SPECIAL
Total Index Weight 11339.8 kg (25000 lb)
Mounting surfaces on underside of gantry for welding or material handling robots
Platforms on sides of gantry for weld wire spools, robot controllers, and weld power supplies

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 HEAVY DUTY CONVEYOR
Multi-Arm Tubing rack storage frame with
adjustable Gravity arms (load & unload)

TURNTABLES
Pneumatic one at a time load escapement
with 1360.7 kg (3000 lb) tube load capacity

Powered Conveyor roller bed (via slaved drive

chains) with vertical back-up rollers

POSITIONERS
76 mm (3 in) stainless steel rollers on 305 mm to
914 mm (1 ft to 3 ft) centers to suit scanner coil

Pneumatic unload escapement with 1360.7 kg

ROBOT SLIDES
(3000 lb) tube load capacity

DC Motor Controller with Hand Switch to turn

conveyor bed on & off

TOOL SHUTTLES
3-position hand valves for actuating load and
unload escapement

Excellent for Induction Heating Applications

TRANSFER
SYSTEMS
6SHFLFDWLRQV Solutions engineered to customers requirements

CONVEYORS
CONVEYORS
Load Capacity 1360 kg (3000 lb)
Tubing Back Pressure Maximum 6803 kg (15000 lb)
Gear Motor Drive 110 VDC (No Motor Starter Required)
Conveyor Speed 0-6.1 meters per minute (0 to 20 ft per minute)

LIFTERS
Roller Heat Capacity 900F (482C)
Unload Capacity 1360 kg (3000 lb)

EQUIPMENT
SPECIAL
E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 PRECISION VERTICAL INDEXING CONVEYOR
Chain stretch issues eliminated with steel cable
reinforced linear belt; sprocket center distance

TURNTABLES
set one time and never needs changing

Carriers can be designed to suit and supplied PER CUSTOMER

REQUIREMENTS
as required.
80 mm [3.13]

POSITIONERS
Improved carrier payload capacity

Drive located outside cell SEE CARRIER SPACING

OPTIONS BELOW

Expandable for multiple model build

ROBOT SLIDES
1087 mm
Robot unload station can be located anywhere [42.78]
HEIGHT
around conveyor

Simple 2 hp VFD with Digi-Dog absolute

encoder positioning control or 7th axis servo FLOOR

TOOL SHUTTLES
drive options
AS REQUIRED

AS REQUIRED
Controls solutions available

TRANSFER
SYSTEMS
Specifications Solutions engineered to customers requirements

Standard Carrier Spacing
Options
Maximum Number Of Carriers
CONVEYORS
CONVEYORS
240, 360, 480, 720, 960, 1440 mm
(9.45, 14.17, 18.90, 28.35, 37.80, 56.69 in)
Varies based on length of conveyor and pitch selected

Carrier Payload Capacity 80 kg (175 Lb) Maximum Per Carrier

2722 kg (6000 Lb) Maximum For Conveyor
Max Tooling CG Offset 76 mm (3.0 in) left and 102 mm (4 in) right of beam

LIFTERS
centerline
102 mm (4.0 in) from mounting surface of beam
Carrier Maximum Velocity .15 meters/sec. (.5 ft/sec.)

Carrier Positioning Accuracy 0.8 mm (0.031 in)

EQUIPMENT
Positioning Feedback

SPECIAL
Digi-Dog Absolute Encoder
(Std. Drive)

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 SLAT CONVEYOR
AP-135 parallel axis drive standard

TURNTABLES
Index drive stations from one to eight

2 Horsepower brake motor (available with 2663mm [104.83]

programmable servo-drive if required)

POSITIONERS
Three proximity switches included

Oversized chain and sprockets

508mm
[19.99]

Built in accel/decel standard

ROBOT SLIDES
959mm
2420mm [95.28] [37.77]
280mm
Positive intermittent dwell standard 1828mm [72.00] [11.02]
C/L
254mm [10.00] CONVEYOR

Number of pallets and pallet size based on

customer requirements

TOOL SHUTTLES
914mm
Solid welded construction used for conveyor [36.00]

base

50 Pound pallet capacity 654mm [25.76]

Controls solutions available

TRANSFER
SYSTEMS
Specifications Solutions engineered to customers requirements

Index Time
.75 to 1.5 seconds

CONVEYORS
CONVEYORS
Payload 50 pounds per pallet

Stations 6 to 16

Intermittent Drive Dwell determined by product

LIFTERS
EQUIPMENT
SPECIAL
E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 ACCUMULATING CONVEYOR
Pallet return via frictionless mechanical
engagement allows for faultless transfer

TURNTABLES
no matter the environment or atmospheric
conditions

Zero chain contact feature on unload

positions improves positional accuracy and
provides a truly static condition TAKE-UP DRIVE

POSITIONERS
SPROCKET SPROCKET
(LOAD END) (UNLOAD END)

Uniform tension maintained on conveyor chain 9014 mm [354.88]

OVER-ALL LENGTH 50mm
with center guided chain take-up [1.97]

Spring loaded take-up reduces pallet chugging

and softens pallet transfer

ROBOT SLIDES
2380 mm [93.70]
1143 mm CUT LENGTH

Adjustable mechanical torque limiting device [44.99]

OVER-ALL
8380 mm [329.92]
BETWEEN CL OF
1071 mm
[42.16]
protects mechanism during crash or jam events HEIGHT
50 mm SPROCKETS
A [1.97] B
SWITCH SWITCH SWITCH
Triple stand chain is the heaviest in the market,

TOOL SHUTTLES
ensures long smooth operation

Application specific engineering cost reduced

by modular design A
B
1062 mm
[41.80]
Single motion pallet escapements provide fail SPROCKET
SPROCKET

safe and cost effective pallet management

& CHAIN
344 mm & CHAIN

TRANSFER
SYSTEMS
172 mm [13.54]
[6.77]

560 mm [22.04]
344 mm
[13.54]
SPROCKET &
CHAIN
SPROCKET &
CHAIN
MOTOR

SPROCKET

CONVEYORS
SPROCKET

CONVEYORS
MOTOR

154 mm 844 mm
37 mm 256 mm [6.07] [33.24]
[1.44] [10.09] 686 mm TO TOP
[26.99] OF
PALLET

FLOOR

LIFTERS
77 mm [3.03] 154 mm
FLOOR
[6.07]
Section A-A Section B-B

EQUIPMENT
SPECIAL
E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 LIFTER / POSITIONER
Engineered for applications requiring extreme
stiffness and extraordinary repeatability

TURNTABLES
Flexible PLP positioner for resistance welding,
weld gun handling, material handling, and
part transfer applications

POSITIONERS
Low profile design

Low maintenance

Electric AC servo motors with 12 axis servo

controller with LCD display

ROBOT SLIDES
Lift capable of lifting up to 250 kg (550 lb)

Design provides ability to reprogram the Lifter /

Positioner for model changer overs

TOOL SHUTTLES
Minimizes floor space; Sub-compact unit

Cost effective - The Lifter / Positioner takes

less time and money to process into the end
125 mm (4.92)
1000 mm (39.37)

customer design

TRANSFER
SYSTEMS
X-AXIS

Reduces overall tooling and build cost

125 mm (4.92)

All components protected from weld flash

CONVEYORS
Controls solutions available
840 mm (33.07)
Specifications Solutions engineered to customers requirements

Y-AXIS Full Range Of Motion Speeds X-Axis: 2.0 Seconds

125 mm (4.92) 125 mm (4.92) Y-Axis: 1.0 Seconds
Z-axis: 1.5 Seconds
Range Of Motion X-Axis: 250 mm (9.84 in)
Y-Axis: 250 mm (9.84 in)

LIFTERS
150 mm (5.91)

LIFTERS
Z-axis: 300 mm (11.82 in)
or by customer specification
Repeatability +/- .005 mm (0.0002 in)
Z-AXIS

Maximum Load Standard: 250 kg (550 lb) or by customer specification

818 mm (32.20)

150 mm (5.91)

Characteristics Approximate Weight: 385 Kg (850 lb)

EQUIPMENT
Approximate Height (Z): 965 mm (38.00)

SPECIAL
Approximate Width (Y): 840 mm (33.07)
Approximate Length (X): 1000 mm (39.37)

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 OPEN CENTER LIFTER
Precision positioning of body

TURNTABLES
Electric drive
1625mm
Lift options are available in standard: 368 mm [64.00]

(14 in), 457 mm (18 in), & 610 mm (24 in) CL DRIVE SHAFT
3759mm
2349mm
(Custom applications available) [148.00]
[92.484]

POSITIONERS
Low Profile option utilizes guide tower height of
610 mm (24 in) CL
BODY

Harmonic Motion Profile repeatable within

0.1 mm ( 0.004 in)

ROBOT SLIDES
3487mm
[137.29]

Drive reducer is equipped with over travel OVER TRAVEL

LIMIT SWITCHES
Shown integrated with fast pull bar protection 346mm 2872mm
CL BODY

[13.51] [113.07] RAISED POSITION (REF.)

transfer 872mm
[34.35] 1651mm
[64.99]
All crankshaft and linkage bearings are lubed-

TOOL SHUTTLES
1251mm IN POSITION 14.5 DRIVE
for-life RAISED
POSITION
[49.25] SENSORS LIFT HEIGHT PACKAGE 1473mm [58.00]

LOWERED 1028mm
POSITION [40.50]
Crankshaft position is provided by a Digi-Dog
Digital Programmable Rotary Limit Switch 489mm
FLOOR
243mm E-STOP BRAKE
[19.25] [9.58]
208mm DIGI-DOG
51mm [2.00]
[8.20]
In Position confirmation sensors for tooling (REF.) RESOLVER

TRANSFER
SYSTEMS
beams
Specifications Solutions engineered to customers requirements
Safety lock out
368 mm (14 in) Lifter
Controls solutions available Max. Tooling & Part Weight 900 kg (2000 lb) Full stroke plus

CONVEYORS
(No Air Counter Balance) 450 kg (1000 lb) final 51 mm (2 in) of full stroke

Lift Time 2.5 Sec.

457 mm (18 in) Lifter
Max. Tooling & Part Weight 900 kg (2000 lb) Full stroke plus
(No Air Counter Balance) 450 kg (1000 lb) final 51 mm (2 in) of full stroke

LIFTERS
Lift Time

LIFTERS
2.5 Sec.
610 mm (24 in) Lifter
Max. Tooling & Part Weight
1800 kg (4000 lb) Full stroke
(No Air Counter Balance)
Lift Time 3.25 Sec.

EQUIPMENT
SPECIAL
External Spring Engaged Safety Brake (Optional)
STANDARD HEIGHT

LOW PROFILE

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 DIGI-DOG PROGRAMMABLE LIMIT SWITCH
Digi-Dog is a digitally programmable rotary limit switch
using resolver based technology. The resolver technology

TURNTABLES
provides absolute position feed back at up to 16 bit of Remote Panel Mount
resolution to control a series of programmable outputs. It Standard Mount
is an independent output control device to link PLCs to the
motion applications.

Applications

POSITIONERS
Lift or transfer mechanism, cam tables, and Remote Panel Mount
cam-operated machinery, indexing machinery with Enclosure Remote Resolver
conveyor lug timing or sequencing, horizontal
and vertical form fill and seal machinery, VFD 6.10

ROBOT SLIDES
indexes that require precise positioning, paper APPROX. LEFT HAND SHAFT
ASSEMBLY
4.38

roll machines, paper or poly bag machines, DIGI-DOG PANEL-MOUNT UNIT

.38 TYP. 5/16 DIA.
(4) HOLES

case packers.
MOUNTED ON SWING PLATE .75

.11

12.00 FOR 1/2 CONDUIT

3.00 FITTING
11.00

Intuitive and user friendly programming

6.25
10.00 6.00 7.50 SQ. 6.75

1.75

TOOL SHUTTLES
Panel mount display Absolute resolver, single or multi turn 12.00
13.50
.75

.75
FOR #606
WOODRUFF KEY
.50
1.56

TYP.

12.75 +.000
.88
-.002
.750 DIA.

Vibration resistant for adverse applications

4.00
RIGHT HAND SHAFT
2.07 ASSEMBLY SHOWN. 5.00

6.96
.31 DIA - THRU
(4) HOLES

High noise immunity (1) DB-9 CORD GRIP (1) DB-10 CORD GRIP

TRANSFER
SYSTEMS
Heavy duty bearing mounts

Battery not required to maintain position during

power outage Specifications

CONVEYORS
Backlit LCD display Input Power 24 VDC, 120 VAC or 240 VAC
Input Power Fuse Fused at 1 Amp
Lock out switch to prevent unauthorized Resolutions 12-Bit Single or Multi-Turn
16-Bit Multi-Turn
changes
Outputs Available with 4 or 8 outputs fused @ 3 amps
Installation assistance available UL Output Ratings: 24 240 VAC, 2.0 A general purpose.

LIFTERS
AC Output Option: 1/8 hp, 120 VAC
182 VA
5-60 VDC, 2.0 A general purpose.
DC Output Option:
18.0 VA
Max Output Leakage AC Option 6 mA (rms)

EQUIPMENT
Current DC Option 10 A

EQUIPMENT
SPECIAL
SPECIAL
Enclosure Sealed NEMA 12 Enclosure
Weight 4 Output Box approximately 9 lb
Shown integrated with Open Center Lifter 8 Output Box - approximately 13 lb

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 CUSTOM WELD CELLS WELD SYSTEMS

TURNTABLES
At Easom Automation Systems we provide innovative,
and cost-effective, Welding and Assembly Systems and
work cells. We have experience with most of the thermal
processes including but not limited to; GMAW (MIG),
GTAW (TIG), SAW (Submerged-arc), plus Pneumatic and
Servo Resistance (Spot welding). Our Automated Welding Systems produce parts
ranging from small automotive stamped assemblies

POSITIONERS
Easom Automation Systems will explain all your options to large fabrications and sub-assemblies for most
up front, no surprises, no hidden costs, just straightforward industry segments such as Mining and Construction
facts. Facts that give you the power to make intelligent, Equipment, Agriculture, Defense, Rail, and
informed decisions. Transportation.

ROBOT SLIDES
Compact weld cells can include:
- GMAW (MIG) W/C R/C P.L.C. Capabilities:

A/C
GS

TOOL SHUTTLES
- High deposition tandem

VIEW
PANEL
- GTAW (TIG)

ORS
- Adaptive fill
- SAW (Submerged-arc)
- Thru-arc seam tracking
- Resistance/Spot Welding
- Engineered systems with Easoms
- Components from our full line of Multi-
AIR

R01

standard components
Axis Positioners

TRANSFER
* Fixed tables

SYSTEMS
* Fixed tables
* Head/Tail stocks
* Head/Tail stocks
* Trunnions
* Trunnions
* Index table single/multiple station
* Index table single/multiple station

CONVEYORS
* Weld tooling
* Weld tooling
- Coordinated motion
- Most major robot brands
Our capabilities are endless. Weve made the simplest - Metlab
work cells to very complex systems. Let that talent
bank work for you on your next welding application! - Torch utilities and maintenance

LIFTERS
If you are looking for a larger system we can do that - Weld engineering
too!
- Off-line programming
- CAD/CAM simulation

EQUIPMENT
EQUIPMENT
With Easoms expert processing and engineering prowess we can help you to manufacture and/or

SPECIAL
SPECIAL
assemble quality parts saving time and minimizing capital expenditures.

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S
 LARGE COMPONENT WELD FIXTURES PRECISION FIXTURES

TURNTABLES
When properly applied, robotic welding can be
economical. But fixturing is paramountif you
overlook simple fixture design considerations,
robotic welding can be inefficient and cost-

POSITIONERS
prohibitive. The fixture design stage is a critical
time for you to realizeor loseproductivity gains.
Considering basic fixture design objectives will help
you make the most of your robotic welding system.

ROBOT SLIDES
Our staff, with decades of experience,
Bushing Press Cell
strives daily to maintain the standard weve
Crankshaft Assembly Station
established: providing clients with successful
designs for custom automation, fixtures,
robotic tooling and equipment.

TOOL SHUTTLES
Easom works closely with the end users of their products
Whether you require 3-D models, 2-D
to offer cost effective and reliable solutions for ever
drawings or complete design-and-build, we
changing manufacturing process. Relationships with
strive for success on every project.
our clients provide opportunities to get an early look
at new plant manufacturing processes, offer solutions,
and have Easom products specified to Tier I tool
builders. Easom is known for its robust and reliable

TRANSFER
SYSTEMS
products, engineering skills, and problem solving
capabilities.

CONVEYORS
Engine Cradle Assembly Fixture

LIFTERS
EQUIPMENT
EQUIPMENT
SPECIAL
SPECIAL
Crankshaft Wash and Inspection Station Hydraulic Frame Assembly Fixture

E X C E L L E N C E I N A U T O M A T I O N S O L U T I O N S