(Feed= 120000 bbl/yr =about 14000 m3/yr) based on market availability.

Equipment:
- Tanks: EGYPT
1- 2 cylindrical carbon steel storage tanks for settling and
evaporation.
1st: 3 m diameter 4 m length (settling) 20 000 L.E
nd
2 : 2 m diameter 4 m length (evaporation) 15 000 L.E

- Pumps: (Turkish, Deutch or Italian)

1- Gear transfer pump. (One from truck to tank and anther one from
tank to distillation). 8000 L.E
2- Vacuum Pump. (One on distillation). 25000 L.E
3- Centrifugal Pump. (One to clay and another to Filter). 15000 L.E
4- Cooling Water Centrifugal Pump. 20 000 L.E

- Heating: CHINA
1- Direct Heater. XXXXXXXXXXX
2- Steam Boilers. 60 000 L.E
3- Heating Oil Circulation. 100 000 L.E

- Vessels: EGYPT
1- Distillation Vessel. (Volume about 16 m3, Horizontal) 100 000 L.E
2- Mixing Vessel. (Volume about 10 m3, vertical) 100 000 L.E

- Filters: CHINA
 Press filter/ 2 sets 75000 L.E/ unit

Water Separators. 60 000 L.E/ unit

- Chemicals:
1- Caustic Soda. 3200 L.E/ ton optional EGYPT
2- Bleaching Clay. 4500 L.E/ ton optional Turkey
3- Sulfuric Acid. 5000 L.E/ ton optional EGYPT

- Intermediate Tanks:
1- 3 tanks (1.5 m diameter, 2 m length) 8000 L.E
2- 1 pool for sludge (2m X 2m X 2m) 6000 L.E
- Final Product Tanks:
1- Enough Number of Plastic cubic containers with valves. (50 unit-
450 L.E/ unit).
- Area Needed:
800 m2 ----- 1000 m2

Buildings = 200 000

- Labor:
1- Specific Gravity
2- Flash Point
3- Pour Point
4- Viscosity Index
5- Sulfur Content
6- Color
7- Metal Content
8- Pentane Insoluble
9- TAN
10- Vacuum distillation
11- Water Content

- Product Yields:
1- Water 10% Max. 1400 m3/ year
2- Gas Oil 5 % 700 m3/ year
3- Lube Oil 60%......... 8400 m3/ year------ 6000:8000 L.E/ m3
4- Sludge 25% Max 3500 m3/ year

- Operating Cost:
1- Maintenance 10% of working capital investment/ year
2- Electricity 5000 L.E/ month
3- Water For Cooling 5000 L.E/ month
4- Fuel GasOil 12000 lit. / month
5- Salaries
- Salaries:
EX. Manager
Accountant
4 Shifts
Shift:
6 Tech. 6X 2000 L.E
1 Elec. 3000 L.E
1 Main. 3000 L.E
2 Engineer 2x4000 L.E
1 security 1500 L.E
1 driver 2000 L.E
Chemist 3000 L.E
Lab Tech. 2000 L.E
Physical and chemical characteristics of dehydrated used oil Feed

Dehydrated
Analysis
used oil
Specific gravity, at 60/60F 0.9106
Kinematic viscosity at 100F,cs. 120
Kinematic viscosity at 210F,cs. 13
Viscosity index 111
Viscosity gravity constant 0.8419
Mean Molecular weight 580
Carbon Residue, wt% 2.347
Ash Content, wt% 1.11
Water content, vol% Nil
Flash point, C 207
Pour point ,C -12
Sulfur content, wt% 1.59
Pentane insoluble 1.79
Benzene insoluble 1.51
Total acid No. mgKOH/gms 2.54
Metal concentration
Ca 701
Zn 640
Pb 3
Cu 47
Fe 247
 Characteristics of the fractions resulted from vacuum fractional distillation

Chemical
350-400C 400-450C 450-490C
characteristics

Refractive index at 70C

1.4620 1.4659 1.4780

Specific gravity, at
60/60F 0.8745 0.8844 0.8945

Kinematic viscosity at
100F, cs. 18.3 29.6 79

Kinematic viscosity at
210F, cs. 3.6 4.8 8.5

Viscosity index
86 86 83

Color ASTM 5 4.5 5

Carbon residue, wt% 0.42 0.42 0.42

Ash content, wt% 0.006 0.006 0.006

Pentane insoluble 0.038 0.03 0.038

Total acid no. mg

0.31 0.10 0.20
KOH/gms

Total base no. Nil Nil Nil

Yield wt% 15 19.9 33.4

 Characteristics of the fractions resulted from treating by
mixing with clay

Chemical
350-400C 400-450C 450-490C
characteristics

Refractive index at 70C

1.4620 1.4659 1.4780

Specific gravity, at
60/60F 0.844 0.856 0.865

Kinematic viscosity at
100F, cs. 30.1 42.5 97.3

Kinematic viscosity at
210F, cs. 5.15 6.43 11.4

Viscosity index
97 99 104

Color ASTM 3.5 4 4.5

Carbon residue, wt% 0.02 0.02 0.02

Total acid no. mg

0.08 0.05 0.02
KOH/gms

Total base no. Nil Nil Nil

Yield wt% 15 19.9 33.4