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PT.

ZUG INDUSTRY IND


Pergudangan Miami Jl. Rawa Melati Blok A
Kel. Tegal Alur - Kec. Kalideres Jakarta. Bar
Phone : (62) 21-55952077 Fax : (62) 21-55951
Email : zug@cbn.net.id

WELDING PERFORMANCE QUALIFICATIONS (WPQ)


(Section IX, ASME Boiler and Pressure Vessel Code)
ICX.101/SMA
Welder's Name Mr. Duni Purwadi Identification no. Z 75

Test Description
Identification of WPS followed 001/WPS/SMAW R.1 Test coupon
Specification and type/grade or UNS of base metal(s) SA 516 Gr. 70 Thickness 12 mm

Testing Conditions and Qualification Limits


Welding Variables (QW-350) Actual Values Ra
Welding process(es) SMAW
Type (ie. Manual, semi-automatic) used MANUAL
Backing (with/ without) Without W
Plate Pipe (enter diameter if pipe or tube) Plate Min 2
Base metal P- Number to P- Number P. No.1 to P. No.1 P-No. 1 th

and P-

& Unassign

Filler metal or electrode specification(s) (SFA) (info only) SFA 5.1


Filler metal or electrode classification(s) (info only) E 7016
Filler metal F-Number(s) F4 F1, F2, F
Consumable insert (GTAW or PAW) N.A
Filler Metal Product Form (solid/metal or flux cored/powder) (GTAW or PAW) N.A
Deposit thickness for each process
Process 1 : SMAW 3 layers minimum Yes No 12 mm
Process 2 : 3 layers minimum Yes No None
Position qualified (2G, 6G, 3F, etc.) 3G Plate & Pipe O

Pipe 24 in.

Fillet : Plate &

Vertical progression (uphill or downhill) Uphill


Type of fuel gas (OFW) N.A
Inert gas backing (GTAW, PAW, GMAW) N.A
Transfer mode (spray/globular or pulse to shot circuit-GMAW) N.A
GTAW current type/polarity (AC, DCEP, DCEN) N.A

RESULTS
Visual Examination of Completed Weld (QW-302.4) ACCEPTED
Transverse face and root bends [QW462.3(a)] Longitudinal bends [QW-462.3(b)] Side bends (QW
Pipe bend specimen, corrosion-resistant weld metal overlay [QW-462.5(c)
Plate bend specimen, corrosion-resistant weld metal overlay [QW-462.5(d)
Pipe specimen, macro test for fusion [QW-462.5(b)] Plate specimen, macro test for fusion [QW-462.5(e)]

Type Result Type Result Type


N/A N/A N/A N/A N/A

Alternative Volumetric Examination Result (QW-191) ACCEPTED RT or UT (c


Fillet weld - fracture test (QW-181.2) N/A Length and percent of defects N/A
Fillet weld in plate [QW-462.4(b)] Fillet weld in plate [QW-462.4(b)]
Macro examination (QW-184) N/A Fillet size(in.) N/A Concavity/convexity(in.)
Other tests N/A
Film or specimens evaluated by Mr. Abdul Djalal Company PT ZUG I.I (19 WQT/VII/ZII/QC-RT/14)
Mechanical tests conducted by N/A Laboratory test no. N/A
Welding supervised by Mr. Ade Ruhiyat
We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with
requirements of Section IX of ASME BOILER AND PRESSURE VESSEL CODE.

Photo Welder Date : July 8, 2014


Manufacturer : PT. ZUG INDUSTRY INDONESIA

Prepared by, Approved by,


Photo Welder

Welding Engineer
PT. ZUG INDUSTRY INDONESIA
Pergudangan Miami Jl. Rawa Melati Blok A. No.5
Kel. Tegal Alur - Kec. Kalideres Jakarta. Barat 11820
Phone : (62) 21-55952077 Fax : (62) 21-55951873
Email : zug@cbn.net.id

NCE QUALIFICATIONS (WPQ)


ler and Pressure Vessel Code)
ICX.101/SMAW/ZUG/ASME
Z 75

t Description
Production weld
12 mm

ns and Qualification Limits


Range Qualified
SMAW
MANUAL
With or Without
Min 2 in. (73 mm) O.D.
P-No. 1 through P-No.15F, P-No.34,

and P-No.41 through P-No. 49

& Unassigned mtls of Smlr chem. Comp

to these mtls.

N.A
N.A
F1, F2, F3 w/ Backing, all F4
N.A
N.A

max. 24 mm
None
Plate & Pipe Over 24 in (610 mm) OD = F, V

Pipe 24 in. (610 mm) OD = F

Fillet : Plate & Pipe = F, H, V

Uphill
N.A
N.A
N.A
N.A

RESULTS

Side bends (QW-462.2)

Plate specimen, macro test for fusion [QW-462.5(e)]

Result
N/A

UT (check one)
N/A

N/A

N/A

upons were prepared, welded, and tested in accordance with the