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Order No.

MAC0210065C3

Room Air Conditioner

CW-XC181EA
CW-XC241EA

CONTENTS
Page Page
1 Functions 2 11 Installation Instructions 19
2 Product Specifications 4 12 Care and Maintenance 22
3 Dimensions 5 13 Servicing Information 23
4 Refrigeration Cycle Diagram 6 14 Technical Data 24
5 Block Diagram 6 15 Electronic Circuit / Main 25
6 Wiring Diagram 7 16 Electronic Circuit / Indicator Complete 25
7 Air Conditioner Performance Evaluation 8 17 Electronic Circuit Diagram 26
8 Troubleshooting Guide 9 18 Exploded View 29
9 Operation Details 11 19 Replacement Part List 30
10 Operating Instructions 14

2002 Matsushita Industrial Corp. Sdn. Bhd.


(11969-T). All rights reserved. Unauthorized copying
and distribution is a violation of law.
CW-XC181EA / CW-XC241EA

1 Functions
1.1. Remote Control

2
CW-XC181EA / CW-XC2

1.2. Main Unit

3
CW-XC181EA / CW-XC241EA

2 Product Specifications
Unit CW-XC181EA CW-XC241EA
Phase Single Single
Voltage V 220 220
Frequency Hz 50 50
Cooling Capacity kW 5.28 6.95
Btu/h 18,000 23,700
Running Current A 9.7 13.7
Input Power kW 2.02 2.81
EER W/W 2.61 2.47
Starting Current A 45 68
Compressor Output kW 1.7 2.20
Fan Motor Output W 110 190
Noise Level Indoor db(A) 51 / 47 57 / 54
(High / Low)
Outdoor db(A) 58 / 54 63 / 60
(High / Low)
Moisture Removal L/h 2.9 4.0
Pt/h 6.1 8.5
Air Circulation Indoor m3/min (ft3/min) 13.3 (470) 16.4 (580)
Outdoor m3/min (ft3/min) - -
Dimensions Height mm 428 428
inches (16-7/8) (16-7/8)
Width mm 660 660
inches (26) (26)
Depth mm 700 700
inches (27-9/16) (27-9/16)
Net Weight kg 67 72
lb 148 159
Gross Weight kg - -
lb - -
Refrigerant (R-22) g 760 1020
oz 26.8 36.0

Specifications are subject to change without notice for further improvement.

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CW-XC181EA / CW-XC2

3 Dimensions
3.1. Top View, Front View & Side View.

3.2. Unit.
Item Unit: Inch (mm)
A - Width 26 (660)
B - Height 16-7/8 (428)
C - Depth 27-9/16 (700)
D 1-31/32 (50)
E 8-21/32 (220)
F 12-19/32 (320)
G 4-11/32 (110)
H 13-5/32 (334)
I 5-3/16 (132)
J 9-7/32 (234)
K 3-5/32 (80)
L 12-17/32 (318)
M 10-5/16 (262)
N 1-21/32 (42)
O 12-17/32 (318)
P 2-11/16 (68)
Q 9-7/16 (240)
R 7-15/32 (190)

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CW-XC181EA / CW-XC241EA

4 Refrigeration Cycle Diagram

CW-XC181EA CW-XC241EA
Item Pressure (MPa) Temperature (C) Pressure (MPa) Temperature (C)
A 2.05 77.0 2.16 ~ 2.26 70 ~ 86
B 1.95 44.7 2.06 ~ 2.11 40 ~ 50
C 0.51 9.5 0.53 ~ 0.61 7.5 ~ 11.5
D 0.47 8.4 0.49 ~ 0.55 6 ~ 14
Note: Indoor temperature at 27C (DB), 19C (WB) and Outdoor at 35C (DB), 24C (WB) for Cooling.

5 Block Diagram

6
CW-XC181EA / CW-XC2

6 Wiring Diagram
6.1. CW-XC181EA

6.1.1. Resistance of Fan Motor windings 6.1.2. Resistance of Compressor


and the rated Capacitor. windings and the rated Capacitor.
CW-XC181EA CW-XC181EA
Connection CWA951127 Connection 2JS330D3AA02
Blue - Yellow 56.0 C-R 1.289
Yellow - Brown 7.39 C-S 2.848
Brown - Orange 15.4 Capacitor CWA312079
(45F, 370VAC)
Red - Yellow 62.4
Capacitor CWA312095 Note: Resistance at 20C of Ambient Temperature.
(5F, 440VAC)

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CW-XC181EA / CW-XC241EA

6.2. CW-XC241EA

6.2.1. Resistance of Fan Motor windings 6.2.2. Resistance of Compressor


and the rated Capacitor windings and the rated Capacitor
CW-XC241EA CW-XC241EA
Connection CWA921070 Connection 2JS438D4CA02
Blue - Yellow 15.04 C-R 0.820
Yellow - Brown 2.22 C-S 2.247
Brown - Orange 5.69 Capacitor CWA312079
(45F, 370VAC)
Red - Yellow 20.79
Capacitor CWA312096 Note: Resistance at 20C of Ambient Temperature.
(8F, 400VAC)

7 Air Conditioner Performance Evaluation


Intake & Discharge Air Current Drain Determination Remedy
Temperature Difference
8C and over (14.4F) As specified. Nothing wrong. None.
8C and over (14.4F) Higher than specified. Nothing wrong, outdoor Improve heat radiation.
temperature is too high, heat
radiation is not efficient.
Under 8C (14.4F) Higher than specified. Something is preventing heat Excessive amount of refrigerant.
radiation.
Improve heat radiation.
Under 8C (14.4F) Lower than specified. Leakage of refrigerant or Locate and repair leak.
refrigerant system is blocked.
Flush refrigeration cycle.
Under 8C (14.4F) Higher than specified by Compressor defect or Replace the compressor or
50%. compressor capacitor defect. compressor capacitor.

Note: Room air humidity is relatively higher, the temperature difference will be smaller.

8
CW-XC181EA / CW-XC2

8 Troubleshooting Guide
Warning: Disconnect unit from electrical power supply before making any electrical checks.
Trouble Check Result Causes Remedy
Fan Motor and Compressor Supply Voltage Less than 10% by Temporary or Consult ELECTRICIAN,
wont run.
Rated. Permanent? if permanent.
Customer Restarted WAIT FOR 3
unit immediately without MINUTES.
waiting 3 minutes.
Fuse Box or Circuit Open Contacts. Repair Open Circuit.
Breaker.
Power cord or Wiring Pulled loose or Shorted. Repair or Replace it.
Harness.
Temperature Setting. Higher than room Set it LOWER.
temperature
Fan motor wont run Objects around Fan. Locked Fan. Fan Hitting Cowling. Adjust Fan position
(Compressor run).
setting screw.
Foreign Materials. Remove Foreign
Materials.
Frozen Bearings. Replace Fan Motor.
RESISTANCE between Shorted / Open circuit. Shorted or Burned out. Replace Fan Motor.
Wires.
Capacitor Fan Motor. OHM Meter doesnt Capacitor Defect. Replace Capacitor Fan.
Deflect.
Compressor wont run (Fan Temperature setting. Higher than room temp. Winding Coil touched to Set it lower.
run).
the compressor shell.
RESISTANCE between Shorted. Rear Shorted or Burnt Replace Compressor.
Terminal and the out.
Compressor Body.
RESISTANCE between Shorted. Rear Shorted or Burnt Replace Compressor.
Terminals. out.
Overload Protector. Infinity between Overload Protector Replace Overload
Terminals. defect. Protector.
Capacitor Compressor. OHM Meter doesnt Capacitor defect. Replace Capacitor
deflect. Compressor.
Thermostat. No click heard. Thermostat defect. Replace Thermostat.
Air Swing wont run Air Swing Switch. OFF position. Set it ON.
No contact at position. Open circuit Replace Air Swing
Switch.
Resistance between OHM Meter doesnt Shorted or open circuit. Replace Air Swing
Motor.
wires. deflect.

9
CW-XC181EA / CW-XC241EA

Trouble Check Result Causes Remedy


Insufficient cooling. Temperature Setting. Higher than room Reduces capacity. Set it lower.
temperature.
Ventilation door open. Open. Restricted air Close ventilation door.
circulation.
Air filter dirty. Clogged or dirty. Restricted Heat Clean or replace Air
Exchanger. Filter.
Location of installation. Sunlight hitting outdoor Restricted Heat Consider building an
side. Exchanger. AWNING.
Evaporator/Condenser Obstacles. Restricted air Remove obstacles or
Coil obstructed. Clogged or dirty. circulation. reinstall unit.
Clean the coils.
Unit capacity for the Not satisfied. Replace the unit with
room too small. bigger one.
Temperature difference REFER TO Leakage of refrigerant Locate repair leak.
and running current. PERFORMANCE or refrigeration system Flush refrigeration
EVALUATION. is blocked. cycle.
Noise Source of Noise Vibration. Faulty installation. Reinstall unit or
Reinforce the
installation.
Intermittent Noise. Fan hitting objects. Adjust Fan position or
remove foreign
materials.
Refrigerant tubing About 1/2 Clearance
touching each other. needed.
Fan splashing Drain Remove drain plug and
Water. mount a drain pan to
remove the water.
Set the Drain outlet
downward, so that the
Drain water can run off.
Water dripping inside room. Unit installation. Tilted to inside room. Restricted run off. Tilt unit to outside
slightly.
Drain Tray-Styrofoam Clogged. Clogged or blocked. Remove the foreign
pieces blocking drain materials.
channel.
Frozen Evaporator Temperature setting. Set too low for ambient Outdoor temperature Set the Main Control
conditions. low (Night time). knob to Fan to melt ice
and set the
Temperature Control to
higher temperature.
Air Filter/Evaporator. Clogged or Dirty. Restricted air Clean Air
circulation. filter/Evaporator.
Temperature difference REFER TO Leakage of refrigerant Locate and repair leak.
and running current. PERFORMANCE or refrigeration system Flush refrigeration
EVALUATION is blocked. cycle.

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CW-XC181EA / CW-XC2

9 Operation Details
9.1. Fan Mode Operation
Fan operation only. Fan in operation according to Remote Control or Main Unit (Touch Control Panel) setting.

9.1.1. Manual Setting of Fan Speed


Basic Fan Speed can be manually adjusted (Lo or Hi) by using the Fan Speed Selection Button/Pad at Remote Control or Main
Unit (Touch Control Panel).

9.2. Cooling Mode Operation


Cooling in operation according to Remote Control or Main Unit (Touch Control Panel) setting.

9.2.1. Time Delay Safety Control (3 minute)


When the compressor is stopped by Operation Switch at the Remote Control or Main Unit (Touch Control Panel), it restart after
3 minutes when the Operation Switch at the Remote Control or Main Unit (Touch Control Panel) is turned ON.
When the setting temperature is reached during cooling operation, the compressor stops and it will not start for 3 minutes.
Protection of compressor to balance the pressure in the refrigeration cycle for 3 minutes.

9.2.2. 7 minutes Time Saved Control


The compressor will start automatically if it has stopped for 7 minutes even if the room temperature is between the compressor
ON temperature and OFF temperature.

9.2.3. Starting Current Control


When the compressor and fan motor are simultaneously started, the fan motor will operate 1.6 seconds later.

9.2.4. Freeze Prevention Control


If the temperature of the indoor heat exchanger falls
continuously below 1C for 3 minutes or more, the
compressor turns off to protect the heat exchanger from
freezing. The fan speed setting remains the same.
Compressor restarts when the heat exchanger temperature
rises to 12C (Recovery).
*3 minutes waiting of Time Delay Safety Control is valid for
Cooling Operation.

9.2.5. Compressor Reverse Rotation Protection Control


If the compressor is operating continuously for 5 minutes or longer and the temperature difference between intake air and heat
exchanger is 2.5C or less for 2 minutes, compressor will stop and restart automatically (Time Delay Safety Control is valid).

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CW-XC181EA / CW-XC241EA

9.2.6. Cooling Operation Time Diagram

9.3. Powerful Operation


Purpose of this operation is to obtain the setting temperature quickly.
When the Powerful is set during Cooling Operation, the set temperature will be automatically decreased 3C against the present
setting temperature (Lowest limit temperature: 16C).
This operation automatically will be running under Super High Fan Speed.
Sound emitted by the unit will be increased during Powerful operation due to increased of air volume.
Powerful will operate for 15 minutes only, after that it will shift back to previous operation mode.
Powerful will stop if:-
Powerful button/Pad is pressed again.
Powerful operation has run for 15 minutes.
Stopped by ON/OFF switch.
Timer OFF activates.

9.4. Auto Restart Control


If there is a power failure, operation will be automatically restarted after 3 to 4 minutes when the power is resumed.
It will start with previous operation mode and airflow direction (Time Delay Safety Control is valid) as the operation was not
stopped by Remote Control or Main Unit (Touch Control Panel).
Restart time is decided randomly with 5 parameters:-
Intake air temperature.
Setting temperature.
Fan speed.
Air Swing blade position.
Indoor heat exchanger temperature.
Auto Restart Control is not available when Timer is set.
If Powerful is set during power failure, Powerful will not start automatically along with previous operation mode after power
resume.
This control can be omitted by open the circuit of JX1.

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CW-XC181EA / CW-XC2

9.5. Fan Speed Control


Manual Fan Speed Control
Basic fan speed adjustment (2 setting, from Lo to Hi) can be carried out by using the Fan Speed Selection Button/Pad at the
Remote Control or Main Unit (Touch Control Panel).

9.6. Airflow Direction Control


9.6.1. Horizontal Airflow Direction
When Air Swing Button/Pad is pressed with Remote Control
or Main Unit (Touch Control Panel) in the Auto Airflow, the
airflow direction louver swings side to side within the full swing
range as shown in the Diagram.
The louver can be adjusted by pressing the Button/Pad again
at the Remote Control or Main Unit (Touch Control Panel) to
the desired louver position.
When stopped with Remote Control or Main Unit (Touch
Control Panel), the louver vane is reset, and stopped at the
closing position.

Diagram

9.6.2. Vertical Airflow Direction


The upward and downward airflow direction vane can be adjusted manually by hand.

9.7. Remote Control Signal Receiving Sound


To switch off the beep sound.
Press the Operation OFF/ON Padat the main unit continuously for 10 second or more.
Repeat the above if you want to switch ON the beep sound.
*However, if the Operation OFF/ON Pad have been pressed, the previous operation mode will be activated. If you do not
require this operation, you may change it by using the Remote Control or Main Unit (Touch Control Panel).

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CW-XC181EA / CW-XC241EA

10 Operating Instructions
10.1. Parts Identification.
10.1.1. Main Unit.

10.1.1.1. Ventilation Lever. 10.1.1.2. Vertical Airflow Direction Vane.


When the slide lever is in the: Airflow direction adjustment Up-and-Down.
OPEN position, the ventilation door The vertical airflow direction vane may
opens to allow air, smoke and odors to be positioned to deflect the air upward,
be expelled from the room. downward or straight on.
CLOSE position, the ventilation door is
closed and the air inside the room is
circulated and conditioned.

10.1.1.3. Touch Control Panel.

10.1.1.4. Types of Signal Sound.


One long Beep and one short Beep (Sound from the main unit).

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CW-XC181EA / CW-XC2

10.1.2. Remote Control.


Be sure to observe the following:
Aim remote control at control
panel on air conditioner when
operating.
Do not drop or throw the
remote control.
Do not place the remote
control in a location that is
exposed to direct sunlight or
next to a heating unit or other
heat sources.

10.2. Preparation Before Operating.


10.2.1. Before Operate the Air 10.2.4. How to Insert Batteries.
Conditioner.
(1) Open the battery
Ensure that the power plug is compartment cover.
securely inserted.
A loose plug may cause a fire or
an electric shock.

(1) Insert the power plug


securely.
(2) Insert the two batteries.
Be sure that the polarities
are correct.

10.2.2. Operating Conditions.


Use the air conditioner under the following conditions:
(3) Close the battery
Operating temperature range.
compartment cover.
Indoor side Indoor side Outdoor side Outdoor side
D.B.T. W.B.T. D.B.T. W.B.T.
Maximum 32C 23C 43C 26C
Temperature
Minimum 16C 11C 16C 11C
Temperature
D.B.T.: Dry Bulb Temperature 10.2.5. About the Batteries.
W.B.T.: Wet Bulb Temperature
The batteries can be used for approximately one year.
Note: Humidity may exceed 90%. Do not use rechargeable (Ni-Cd) batteries because such
Continuous operation at over 90% high humidity may batteries differ from the standard dry cell batteries in shape,
create condensation and result in water drops on the dimension and performance.
intake and outlet vanes. Be sure to replace the batteries with two new identical
10.2.3. Notes batteries.
Remove the batteries if the air conditioner is not going to be
If the unit is not going to be used for an extended period of
used for an extended period of time.
time, remove the power plug. Otherwise, approximately
2.5W of electricity will be used even if the Main Unit has
been turned off using the remote control.
If operation is stopped, and to be restarted immediately, the
unit will resume operation only after 3 minutes.

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CW-XC181EA / CW-XC241EA

10.3. Air Conditioner Operation.


10.3.1. Operating the Unit.
Touch Control Panel Remote Control Display
(1) Start operation by pressing OFF/ON.
The operation will turn on and the display panel will light
up.

(2) To stop the operation, press the OFF/ON again.


The unit will stop operating and the display panel light will
turn off.

10.3.2. Adjusting Operation Mode.


Touch Control Panel Remote Control Indicator
(1) Press MODE to select the desired operation.
The indicator will light up and a beep sound will indicate
changing setting.
COOL mode: To set room temperature to your
preference of cooling comfort.
FAN mode: To provide air circulation without cooling
the room.
During Fan operation, temperature setting cannot be
selected.

10.3.3. Setting Display Temperature.


Touch Control Panel Remote Control Display
(1) Press TEMP/TIMER Upward or Downward to set the
display temperature.
The temperature can be set between 16C and 30C.
Recommended temperature: 26C ~ 28C.
Upward: Press to increase temperature.
Downward: Press to decrease temperature.
Note:
The latest temperature setting will be memorized and will
appear on the display the next time its turned on.
The display temperature selection is for display purpose
only and does not indicate actual room setting
temperatures. Your room temperature may not
necessarily match the displayed temperature.

10.3.4. Selecting Fan Speed.


Touch Control Panel Remote Control Indicator
(1) Press FAN SPEED to choose the speed level of the fan.
The indicator will light up and the beep sound will
indicate changing setting.
Note:
The latest fan speed setting will be memorized and the
indicator will light up the next time the unit is turned on.

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CW-XC181EA / CW-XC2

10.3.5. Adjusting Horizontal Airflow Direction.


Touch Control Panel Remote Control Indicator
No indication will appear. (1) Press to select AIR SWING.
The air circulation will automatically move the horizontal
louvers left and right for better air distribution around the
room.
Note:
Using your hands to adjust the direction may cause the
louvers to malfunction. If this happens, stop operation
immediately and restart.

10.3.6. POWERFUL Operation.


Touch Control Panel Remote Control Display
(1) To obtain set temperature quickly:
Press POWERFUL.
To cancel this operation, press once more.
After POWERFUL is selected, the operation will go on for
15 minutes under Super High Fan Speed, after that it will
shift back to previous operation mode.
When the POWERFUL is set during Cooling Operation,
the set temperature will be automatically decreased 3C
against the present setting temperature (Lowest limit
temperature:16C).
Note:
Sound emitted by the unit will be increased during
POWERFUL operation due to increased of air volume.

10.3.7. Setting Delay Stop TIMER.


Touch Control Panel Remote Control Display
(1) Press the TIMER button.
The SET/CANCEL indicator light will blink, indicating an
entry is required.

(2) Press the TEMP/TIMER Upward or Downward button.


Press Upward or Downward button until the preferred
hour of operation is reached.

(3) Press the SET/CANCEL button to complete the setting.


At this time, the SET/CANCEL indicator light is steady
instead of blinking.
Note:
The hour reading will change back to the set temperature
reading after 10 seconds (You can also revert to temperature
setting immediately by pressing the TEMP/ TIMER Upward
or Downward button again).

10.3.7.1. Timer Details.


The timer is for delay stop only.
The unit will turn off automatically according to your specified setting.
Timer duration can be set from a minimum of 1 hour to a maximum of 12 hours.
When power failure occurs, the timer setting is cancelled. Once power is resumed, timer is reset.
Note: The last timer setting will be memorized and will appear on the display the next time you operate the unit with the Timer
function.

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CW-XC181EA / CW-XC241EA

10.3.8. Check TIMER setting.


Touch Control Panel Remote Control Display
(1) Press the TIMER button to check the remaining
programmed timer setting.
The figure will be displayed for 10 seconds then will
automatically switch back to temperature setting.

Note:
The timer figure will change according to the time remaining
(if you set it to turn off 3 hours from now, the timer will show
2 when you check the timer an hour later).

10.3.9. Cancel TIMER.


Touch Control Panel Remote Control Display
(Cancellation within 10 seconds)
(1) Press the SET/CANCEL button to cancel the timer setting.
The temperature reading and SET/CANCEL indicator
light will turn off simultaneously.
Temperature setting will be displayed again 10 seconds
later (or, press the TEMP/TIMER Upward or
Downward button to show the temperature reading
immediately).

(Cancellation after 10 seconds)


(1) Press the SET/CANCEL button to cancel the timer setting.
The SET/CANCEL indicator light will turn off.
However the temperature remains displayed.

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CW-XC181EA / CW-XC2

11 Installation Instructions
11.1. Before installing the air conditioner, please read the following:
11.1.1. Electrical Work. 11.1.2. Select the Best Location.
Always use at the rated voltage and with a specific air When installing, use the nearest power socket. Make sure
conditioning circuit. the power socket is easy to reach so you can quikly
Some installation locations may require installation of a disconnect your air conditioner in case of emergency.
short-circuit breaker. Ensure that the air conditioner is well supported, securely
Time delay fuse or circuit breaker rating is 16 Ampere for fastened, easily reachable and not obstructed (see
CW-XC181EA and 20 Ampere for CW-XC241EA. Dimensions below).
Nominal cross sectional area of power supply wire must be Avoid locations with: salty or sulphurous air draughts,
3 core x 2.5 mm2 or above. dampness and flammable gas.
The power supply must be from an independent circuit. Do not install in a location where flammable gas leaks is a
All electrical installations must be made in accordance with possibility.
local wiring and safety regulations wherever applicable. If you install the drainage system, be sure to channel the
There must be a double pole switch with minimum of 3 mm condensed water to a suitable location.
contact gap in the fixed installation circuit (Applicable for Cover, obstructions and unsteady support may cause
models without power supply plug only). excessive operating noise and vibration.
Please engage an authorized dealer or specialist for the The rear end of the air conditioner is splash proof. You
installation work. need not shield or cover it.

11.2. Preparation for Installation.


There should not be any obstacles surrounding the unit.
Prepare an installation hole that is only slightly bigger than the cabinet size.
Left and right side of the unit should be at least 150 mm away from the wall.

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CW-XC181EA / CW-XC241EA

11.3. Installation Procedure.


11.3.1. Remove the Chassis Locking 11.3.4. Slide the Chassis back into the
Bracket and screw. Cabinet.
Unscrew and remove the Chassis Locking Bracket from the
front of the Cabinet.

11.3.5. Lock the Chassis to the Cabinet


reusing the Chassis Locking
Bracket and screw.
11.3.2. Slide the Chassis out from the
Cabinet.

11.3.6. Attach the Front Grille to the


Cabinet and fasten it with screws.
11.3.3. Place Cabinet into the installation Note: Depending upon the location of the AC outlet, route
hole, then secure it with wood the AC cord to either the left or right side while installing the
screws or nails. Front Grille.

Note: Tilt down for better drainage (max. 10 mm).

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CW-XC181EA / CW-XC2

11.3.7. Insert the Air Filter. 11.3.8. Attach the Front Intake Grille.
Slide the Front Intake Grille slightly to the right to attach it,
then push down to secure it.

11.4. Removal of the Front Grille.


11.4.1. Remove the Front Intake Grille. 11.4.3. Remove the Front Grille.
Raise the Front Intake Grille by approximately 90. Slide it 1. Press inward on the Cabinet near the bottom right side of
to the left to unhinge then pull outwards. the Front Grille while pulling the Front Grille to the right then
slightly towards you to release the right tab.
2. Press inward on the Cabinet near the bottom left side of the
Front Grille while pulling the Front Grille to the left then
slightly towards you to release the left tab.
3. Slide the Front Grille upwards to release the two top tabs.
Note: When performing the following steps, do not pull the
bottom edge of the Front Grille towards you more than 3 inches
or you may damage the top tabs.

11.4.2. Remove the Air Filter.


Lift the air filter by the holder and pull outwards.
11.5. Condensed Water Drainage.
This air conditioner employs a Slinger-Up System which is
designed to splash the condensed water on the condenser coil
for maximum cooling efficiency, thus producing a splashing
sound. If the splashing sound annoys you, you can provide an
outside drainage by using the following procedure which may,
however, cause a small loss of performance.
Note: If the unit is installed at coastal area, drainage of
condensed water is recommended to prevent the condenser
being corroded easily.
1. Slide the Chassis out from the Cabinet.
2. Remove the rubber plug from the Base Pan.

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CW-XC181EA / CW-XC241EA

4. Connect the drain hose to the outlet of Drain Pan bottom.

5. Slide the Chassis back into the Cabinet.


Note: Drain hose or tubing can be purchased locally to satisfy
your particular needs.

3. Install the Drain Pan at the right corner of the Cabinet with
2 screws.

12 Care and Maintenance


Caution: Always turn off the air conditioner and the main power supply before unplugging the power cord to clean the
unit.

12.1. Cleaning the Unit. 12.3. Cleaning the Air Filter.


Clean the Cabinet, Front Grille with a mild soap or detergent 1. Remove the Front Intake Grille.
and lukewarm water. 2. Tilt up and pull out the Air Filter by the holder.

3. Vacuum the front of the filter and then wash the back of it
with water. If it is badly soiled, wash with a mild household
12.2. Cleaning the Front Intake detergent.
Grille.
Gently wash with water and a sponge. (Do not use a scrubbing
brush or other hard cleaning aids).

Note: Do not clean with benzene, thinner, scouring powder or corrosive chemicals. Do not dry the Front Intake Grille or
the Air Filter in direct sunlight. Exposure to direct sunlight may discolor or deform the panel.

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CW-XC181EA / CW-XC2

13 Servicing Information
13.1. Removal of the Control Board
1. Remove the Front Intake Grille (refer to page 20). 7. Press left and right side tab to release the Control Board
2. Remove the Air Filter (refer to page 20). (Front).
3. Remove the Front Grille (refer to page 20).
4. Remove the 3 screws from the Control Board (Front).
Release the earth wire (Yellow-Green) screw.

8. Electronic Controller (Indicator Complete) is attached inside


the Control Board (Front).

5. Release the sensor thermostat from the holder sensor.

Control Board part location.

6. Slide the Control Board (Main) out from the chassis.

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CW-XC181EA / CW-XC241EA

14 Technical Data
14.1. Thermostat Characteristics.

14.2. Operation Characteristics.


14.2.1. CW-XC181EA. 14.2.2. CW-XC241EA.
14.2.1.1. Cooling Characteristics Vs. 14.2.2.1. Cooling Characteristics Vs.
Outdoor Temperature. Outdoor Temperature.

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CW-XC181EA / CW-XC2

15 Electronic Circuit / Main

16 Electronic Circuit / Indicator Complete

25
CW-XC181EA / CW-XC241EA

17 Electronic Circuit Diagram


17.1. Electronic Circuit Diagram (Main Unit).

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CW-XC181EA / CW-XC2

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CW-XC181EA / CW-XC241EA

17.2. Electronic Circuit Diagram (Remote Control).

17.3. How to use electronic circuit diagram.


Before using the circuit diagram, read the following carefully. Metal oxide resistor
Tolerance (+-) 1%
Voltage measurement
Voltage has been measured with a digital tester when the
fan is set at high fan speed under the following conditions Indications for capacitor
without setting the timer.
Unit ...F
Use them for servicing.
P...pF
Voltage indication is in red. Type Not indicated...ceramic capacitor
Intake air Temperature Discharge air Pipe (S)...S series aluminium electrolytic capacitor
temperature setting temperature temperature
(Z)...Z series aluminium electrolytic capacitor
Cooling 27C 16C 17C 15C
(SU)...SU series aluminium electrolytic capacitor
Indications for resistance (K)...K series aluminium electrolytic capacitor
a. K...K (P)...P series polyester system
b. W...WATT (SXE)...SXE series aluminium electrolytic capacitor
c. M...M (SRA)...SRA series aluminium electrolytic capacitor
d. Not indicated...1/4W (KME)...KME series aluminium electrolytic capacitor
Type Diode without indication...MA165
Not indicated Carbon resistor Circuit Diagram is subject to change without notice for
Tolerance (+-) 5%
further development.

17.4. Timer Table


Name Time Test Mode (Shortened CN-TEST pin) Remarks
Hour Timer 1 hr. 1 min.
10 min. 10 sec.
1 min. 1 sec.
Time delay Safety Control 2 min. 58 sec. 0 sec.
Forced Operation 60 sec. 0 sec.
Time Save Control 7 min. 42 sec.
Freeze Prevention Control 3 min. 0 sec.
Compressor Reverse Rotation Detection 2 min. 0 sec.
Starting Current Control 1.6 sec. 0 sec.
Powerful 15 min. 15 sec.
Auto Restart Control 0 ~ 62 sec. 0 ~ 6.2 sec. Add value to Time Delay Safety Control.

28
CW-XC181EA / CW-XC2

18 Exploded View

(Note)
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.

29
CW-XC181EA / CW-XC241EA

19 Replacement Part List


Ref. No. Part Name & Description Qty. CW-XC181EA CW-XC241EA
100 Base Pan Complete 1 CWD52K1023A CWD52K1047A
101 Bulkhead Complete 1 CWD531007 CWD53K1007
102 Air Guide - Propeller Fan 1 CWD311010 CWD311011
103 Bracket - Fan Motor 1 CWD54091 CWD54142
106 Top Plate 1 CWD64C1007 CWD64C1008
109 Drain Tray - Evaporator 1 CWH401013 <----
112 Discharge Grille Complete 1 CWE20C2202 <----
116 Connecting Bar - Air Swing Vanes 1 CWE261015 <----
117 Vane - Air Swing 2 CWE241037 <----
120 Blower Wheel Complete 1 CWH01K1006 <----
121 Propeller Fan 1 CWH001005 <----
122 Nut - Propeller Fan 1 CWH56033 <----
123 Control Board (Aux.1) 1 CWD60C1002 <----
124 Holder - Capacitor (Compressor) 1 CWH301003 <----
125 Control Board (Main) 1 CWH102073 <----
126 Control Board (Front) 1 CWH102074A <----
127 Holder - Sensor 1 CWH321008 <----
128 Holder - Sensor 1 CWH32085 <----
129 Drain Plug - Base Pan 1 CWH4611062 <----
130 Chassis Locking Bracket (Left) 1 CWD932093 <----
131 Ventilation Lever 1 CWH221003 <----
135 Air Guide - Blower Wheel 1 CWD32C1011 <----
144 Air Guide - Blower Wheel (Front) 1 CWD321022 <----
145 Rectification Plate 1 CWD211001 <----
200 Compressor 1 2JS330D3AA02 2JS438D4CA02
201 Bushing - Compressor Mount 3 CWH50055 <----
202 Nut - Compressor Mount 3 CWH4582065 <----
205 Terminal Cover - Compressor 1 CWH171012 <----
207 Nut - Terminal Cover 1 CWH7080300 <----
210 Condenser 1 CWB32C1269 CWB32C1278
211 Strainer 1 CWB11025 <----
212 Capillary Tube 1 CWB15K1047 CWB15K1093
220 Evaporator 1 CWB30C1070 CWB30C1071
300 Fan Motor 1 CWA951127 CWA921070
303 Capacitor - Compressor 1 CWA312079 <----
(45F, 370VAC)
308 Sensor Complete 1 CWA50C2065 <----
310 Terminal Board 1 - CWA4711012
311 Power Supply Cord 1 CWA20C2213 CWA20C2214
312 Air Swing Motor 1 CWA981030 <----
328 Electronic Controller (Main) 1 CWA742723 <----
329 Electronic Controller (Indicator) 1 CWE742060 <----
330 Remote Control Complete 1 CWA75C2203 <----
500 Front Grille Complete 1 CWE11C2416 CWE11C2406
501 ----Air Filter 1 CWD001027 <----
503 ----Intake Grille 1 CWE221018A <----
505 ----Vane 14 CWE241079A <----
507 ----Link - Vanes 1 CWE261011 <----
600 Cabinet Complete 1 CWE00C1030 CWE00C1031
610 Drain Pan 1 CWH40161 <----
702 Screw - Bracket Fan Motor 3 CWH55039 <----
703 Screw - Blower Wheel 1 CWH4580326 <----
707 Screw - Front Grille Mount (3 Screws) 1 CWG87C609 <----
710 Screw - Drain Pan (2 Screws) 1 CWG86C733 <----
711 Screw - Chassis Locking Bracket 1 CWH4580345 <----
712 Screw - Unit Installation (4 Screws) 1 CWG86C280 <----
715 Operating Instructions 1 CWF563822 <----
716 E + Filter & Frame 1 CZ-SFW6P <----
717 E + Filter 1 CZ-SF6P <----

The above parts are kept for seven years in accordance with MEI service policy.
However, longer lead time will be taken in supplying the non-numbered parts.
All parts are supplied from MEPCO, Philippines (Vendor Code: 067).

30 [MAICO] Printed in Malaysia

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