Component Locations FLUID POWER SYMBOLS

Item Part Schematic 26 30 RENR5788 BASIC COMPONENT SYMBOLS

Description
Number Number Location
1 2 31 32 14 28 October 2005
1 Tank Gp - Hydraulic Oil 217-0693 E-3
19
3 4 33 36 10 16 11 29 34 23
MAIN AUX.

20 17
PUMP: VARIABLE and
2 Vacumm Breaker 2G-8227 F-3 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
3 Filter Gp - Hydraulic Tank Return 3G-7233 E-3 (FIXED)

4 Screen - Hydraulic Tank Charge 5T-0096 E-3

5 Pump Gp - Meter 124-7800 G-2
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
6 Valve Gp - Steering 1U-4677 H-3 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
7 Valve Gp - Piloted Check (Meter Pump) 4T-9406 H-3
VALVES
8 Valve Gp - Pilot Relief (Steer Valve) 4T-5538 G-3 207 VALVE ENVELOPES VALVE PORTS
9 Strainer - Steer Valve 1U-4715 H-4
10 Cylinder Gp - Servo 9T-6685 I-3
11 Cylinder Gp - Steering 8X-4054 H-4
101 102 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
12 Valve Gp - Check (Meter Pump) 9T-6005 F-2
13 Screen Gp - Steering Pressure 3G-0838 F-4 103 104 CONTROL VALVES CHECK VALVES
14 Valve Gp - Ball (Dead Engine Lower) 112-1817 E-9 AB AB

15 Valve Gp - Shuttle 8J-6875 G-9

16 Pump Gp - Main (Implement) & Steering 9T-7414 E-6 201 202 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
17 Valve Gp - Main (Implement) Control 239-1262 G-6 , G-7 SYMBOL LOADED CONTROLLED
203 204
19 Valve Gp - Bowl Cylinder 8J-8840 I-7 , I-8
MEASUREMENT ROTATING SHAFTS
20 Cylinder Gp - RH Bowl 9J-0408 I-6 205
21 Cylinder Gp - LH Bowl 9J-0409 I-9
23 Cylinder Gp - Apron 8J-5931 I-10
24 Cylinder Gp - Ejector 6E-0897 H-10 5 6 7 27 13 37 15 35 11 19 24 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

26 Accumulator Gp - Cushion Hitch (Front) 100-6907 H-11

27 Cylinder Gp - Load 108-3591 I-12 12 8 9 38 39 21 FLUID STORAGE RESERVOIRS
28 Pump Gp - Cushion Hitch 202-1335 F-12 , B-13
41
29
30
Screen As - Cushion Hitch Pump Drain
Valve Gp - Cushion Hitch
8W-3569
187-9105
E-12,A-12,A-9
H-12 631G and 637G Wheel Tractor-Scraper VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Hydraulic System
31 Accumulator Gp - Cushion Hitch (Rear) 6E-3450 H-11
32 Valve Gp - Check (Cushion Hitch Valve) 6E-5010 G-12 COMBINATION CONTROLS
33 Valve Gp - Cushion Hitch Solenoid 8T-8692 H-12 26 30
34 Filter Gp - Pilot Pressure 178-0561 F-8
31 32
35 Valve Gp - ON / OFF & Pressure Control 170-5319 F-9
10 19 20 21 631G: 637G: SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

33 36 11 23
36 Orifice - Block (Cushion Hitch Charge) 120-5274 G-12 or MANUAL and PILOT PILOT or MANUAL

37 Switch As - Ejector Pressure 3E-7799 G-10

27 17 DFA1-UP (Machine) DFJ1-UP (Machine) MANUAL CONTROL SYMBOLS
38
39
Snubber - Ejector Pressure Switch
Screen Gp - ON / OFF & Press Control
123-3955
6E-5065
G-10
G-9
DEM1-UP (Scraper) DEX1-UP (Scraper)
41 Orifice - Flange 105-4855 F-4 DEY1-UP (Scraper)
Attachments - Suplemental Steering PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

101 Valve Gp - Check (Supplemental Steer) 9J-3383 C-4

PILOT CONTROL SYMBOLS
102 Pump Gp - Supplemental Steering 6E-4191 C-3 RELEASED PRESSURE REMOTE SUPPLY PRESSURE
103 Switch Gp - Flow 9X-1159 C-5
104 Valve Gp - Check (Supplemental Steer) 9T-9037 C-4
Attachments - Push / Pull
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
201 Valve Gp - Relief (Bail Valve) 164-9663 B-11
SUPPLY PRESSURE
202 Valve Gp - Check (Bail Valve) 9T-2133 B-12
203 Orifice - Bail Valve 3P-9498 B-11 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
204 Valve Gp - Bail 6E-2598 B-12
205 Valve Gp - Bail Solenoid 3E-5206 C-11
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
207 Cylinder Gp - Bail 167-7434 B-10
Attachments - Auger 207
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
301 Valve Gp - Flushing (Auger Motor) 124-2525 B-8
302 Motor Gp - Auger 127-8335 C-7
201 202 5 6 7 1 2 101 102 13 37 15 35 14 28 29 24 FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
303 Body - Auger Motor 125-1117 D-6 DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
304 Filter Gp - Auger Motor Return 107-5914 B-6 203 204 12 8 9 3 4 103 104 38 39 16 34 UNIDIRECTIONAL UNIDIRECTIONAL
305 Pump Gp - Auger 137-5787 B-8
306 Filter Gp - Auger Pump Charge & Return 101-3834 A-7 205 41 FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
307 Valve Gp - Relief (Auger Charge Pump) 6E-6198 C-9
308 Pump Gp - Cushion Hitch 203-2790 B-9
309 Pump Gp - Auger Charge 106-0675 B-8
310 Valve Gp - Relief (Apron Cylinder) 111-8131 G-13
311 Cylinder Gp - Ejector Note A H-12 304 310 301 302
Note A: Part number not available at time of publication. 2005 Caterpillar Printed in U.S.A.
303
All Rights Reserved

Electrical Symbols Table

Tap Locations
Pressure, Sampling, and Sensor Hydraulic Symbols (Electrical)
Tap Schematic
Description
Number Location
AA Implement Pump Pressure E-7
BB
CC
Steering Pump Pressure
Steering Valve reducing Pressure
E-6
H-3
G M
306 307 305 309 308 311
DD Cushion Hitch Pilot Pressure G-12
EE Pilot Control Valve Pressure F-9 Transducer Transducer Generator Electric Motor
GG Steering Control Valve Inlet Pressure G-3 (Fluid) (Gas / Air)
SOS Hydraulic Oil Sampling Test Port C-3
Machine Component Locations

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

RENR5788
EE CC Electrical Symbols (Electrical)

35

30 Page
T
Pressure Temperature Level Flow
DD Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
Pilot Pressure Control Valve Group (35) & Steering Valve Group (6) & Check & Relief Cushion Hitch Valve Group (30) & Cushion Circuit Identification
325-PK
Wire Color Wire Gauge

Pilot Control Valve Pressure Test Port (EE). Valve Pressure Test Port (CC). Hitch Pilot Pressure Test Port (DD).
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A

AA Circuit Number
Identification
Wire Gauge
(EXAMPLE VALVE)

Return Tube

1 BB
SOS
GG Steering Pump

Implement Pump
Hydraulic Tank (1) & Hydraulic Oil Sampling Implement/Steering Pump Group (16),
Bottom View of the Steering Control
Test Port (SOS) Implement Pump Pressure Test Port (AA)
Valve (6). Inlet Pressure Test Port (GG).
& Steering Pump Pressure Test Port (BB).
 13 12 11 10 9 8 7 6 5 4 3 2 1

19
19
21
23
20
WITHOUT
WITH AUGER SYSTEM
BAIL
AUGER SYSTEM
LH BOWL RH BOWL

310 P R P R
LOAD
I I
N N 10

27
RIGHT TURN
M L M L
FORWARD
RIGHT TURN

WITH AUGER SYSTEM 11

LEFT TURN RIGHT TURN
311
BLEED VALVE BLEED VALVE
EJECTOR

31 26

9
CC
EJECTOR
LEFT TURN
24 BLEED VALVE
H
H
17
33
7

30
6

15

37
32
38

G
DD G
39
5

36
PILOT SUPPLY
CUSHION HITCH PUMP

35
RIGHT TURN
BLEED VALVE
GG
34
C 13

41

28

FF 2

SOS F
12
F
AIR VACUUM
TANK TANK

H
3 AIR RELIEF

AA

STEERING SUPPLY J
1
14

BYPASS

29
BB
CONFIGURATION FOR 4
A PUMP SUCTION
AND DRAIN
VEHICLES WITHOUT
16
GROUND DRIVEN
E SUPPLEMENTAL STEERING G
E

SYSTEM
CONFIGURATION FOR NON B
PUSH/PULL VEHICLES PUMP SUCTION AND DRAIN K
F

C FOR VEHICLES WITH AN AUGER SYSTEM

302

CONFIGURATION FOR VEHICLES WITH GROUND

RENR5788

DRIVEN SUPPLEMENTAL STEERING SYSTEM

30 Page, Color 2

301
303
H
D
D
104
101
103

102

T1

J
G

304

C FOR PUSH-PULL VEHICLES T2 C

C
G
M K F

204

202 309
201 205
306

203
308 A
LINE PATTERNS
LINES GROUP COLOR DESCRIPTIONS Pressure Line
MAIN (SCRAPER) & STEERING PUMP OUTPUT
AUGER CHARGE PUMP OUTPUT Pilot / Load Sensing Pressure B
B 305
EJECTOR CYLINDER CIRCUIT
Drain / Return Lines
CUSHION HITCH PUMP OUTPUT
LOAD CYLINDER CIRCUIT Component Group
SUPPLY LINE
28 DRAIN / RETURN LINE Attachment
STEERING CIRCUIT
SECONDARY STEERING PUMP OUTPUT Air Line
BAIL
X2 BAIL (PUSH / PULL) CIRCUIT
BOWL CYLINDER CIRCUIT
CALLOUTS
R
306 AUGER PUMP OUTPUT & MOTOR CIRCUIT YY
T1 Taps (Pressure, Sampling,Sensor) by letter
PILOT SUPPLY CIRCUIT
T2
APRON CYLINDER CIRCUIT 52 Components by number
307
207

X1
29

A 29
A
A
Mb Ma THIS SCHEMATIC IS FOR THE 631G AND 637G WHEEL TRACTOR-SCRAPER
B A PART #: 239-1131 CHG00
B
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and
Systems Operations.

13 12 11 10 9 8 7 6 5 4 3 2 1