FASCUT Model FR-800 or FR-800-C Rebar Fabricators

November 1, 2014
Parts List
Index Description Part # Price/ea. Qty
# Reqd
FR-800-C Rebar Fabricator Complete FR800C 6,450.00
FR-800 Rebar Fabricator Complete FR800 4,895.00
1 Allen wrench, 80310 3.36 1
2 Allen wrench, 80319 19.40 1
3 FR-800 front cover panel 80604 39.00 1
FR-800-C front cover panel 80606 39.00 1
4 Rear cover panel 80608 39.00 1
5 Frame 80612 735.00 1
6 Top cover panel 80613 59.00 1
7 Table roller 80615 24.66 2
8 Bar rest support FR-800-C 80616 13.27 1
9 Cooling fan 80618 42.00 1
10 Selector valve, cut-bend 80623 117.28 1
11 Selector valve, cut-bend handle only 80624 9.70 1
12 Bar rest assembly FR-800-C 80710 13.80 1
12 Safety cover plate FC-800 80720 27.64 1
13 Thumb screw for stop bar attachment 77554 1.15 1

A See Breakdown A
B See Breakdown B
F See Breakdown F
Rotary Bending Components
Breakdown A
 FASCUT Model FR-800 or FR-800-C
Rebar Fabricator

Parts List

Rotary Bending Components

Breakdown A
July 1, 2015
Index Description Part # Price/ea. Qty
# Reqd
1 Hyd Cylinder elbow fitting 73112 17.52 2
(Fascut SAE)
2 Hyd Cylinder straight fitting 73119 15.20 2
(Fascut SAE)
3 Limit switch 74341 95.97 1
4 Bending support roller 80321 70.00 1
5 Roller shaft 80322 32.00 1
6 Retaining ring 80323 2.80 2
7 Adjuster plate 80324 48.90 1
8 Adjuster plate bolt 80325 16.60 1
9 Rotary disk w/central shaft 80335 259.00 1
10 Bending post 80337 112.00 1
11 Bending post bolt, 1 x 2-1/2 long 80338 10.16 1
12 Bending die 3 80348 65.00 1
13 Bending die 4-1/2 80355 75.00 1
14 Bending die 6 80361 85.00 1
15 Bend angle adjuster w/knob & bracket 80620 42.44 1
16 Limit cam 80621 25.60 1
17 Bend angle adjuster stop knobs 80622 3.85 2
18 Actuator support bolt 80704 3.10 1

AA See Breakdown AA
Rotary Hydraulic Actuator
Breakdown AA
 FASCUT Model FR-800 or FR-800-C
Rebar Fabricator

Parts List

Rotary Hydraulic Actuator

Breakdown AA
July 1, 2015
Index Description Part # Price/ea. Qty
# Reqd
Rotary hydraulic actuator - Complete 80500 1767.00
Includes: #1-- #6, #8, #10-- #17, #23-- #26
Seal kit Complete 80540 47.04
Includes: #3, #10, #13-- #15, #23-- #26
1 Housing 80510 775.00 1
2 Bearing 80522 35.00 2
3 Bearing cap o-ring seal 80530 2.08 1
4 Bearing cap 80513 62.00 1
5 Pinion 80520 159.00 1
6 Tie rod nut 80515 .89 16
8 Tie rod 80514 5.20 16
10 Pinion o-ring seal 80531 2.08 2
11 Relief valve 80516 4.95 1
12 Cylinder tube serial #18398 and up 80511 61.00 4
Cylinder tube serial #18397 and down 80542 61.00 4
13 Piston back-up ring 80532 2.24 8
14 Piston o-ring seal 80533 1.60 4
15 Cylinder tube o-ring seal 80534 .96 4
16 Piston rack serial #18398 and up 80521 232.00 2
Piston rack serial #18397 and down
**** No longer available ****
Must order #12 (80511) and #16 (80521)
17 Cylinder head 80512 69.00 4
23 Cylinder head back-up ring 80535 1.92 4
24 Cylinder head o-ring seal 80536 1.12 4
25 Bearing cap set screw 80517 .32 1
26 Bearing cap nylon pellet 80518 .16 1
Cutter Head and Hydraulic Cylinder
Breakdown B
FASCUT Model FR-800-C or FC-800 Rebar Fabricators

Parts List

Cutter Head and Hydraulic Cylinder

Breakdown B
November 1, 2012
Index Description Part # Price/ea. Qty
# Reqd
Hydraulic cylinder Complete 80430 711.00
Includes: #1, #2, #4, #5, #6, #7
1 Cylinder body w/back plate 80432 434.00 1
2 Piston & rod assy. w/seal and loader 80434 310.00 1
3 Piston seal w/square loader ring 80436 34.90 1
4 Back body seal 80438 9.00 1
5 Nylon bearing 80440 4.95 1
6 Rod seal 80442 15.50 1
7 Key, sq. #18380, #918 and up 80451 14.50 1
Key, sq. #18379, #917 and down 80452 14.50 1
8 Cutter head casting 80700 748.00 1
9 Cylinder to cutter head bolts/lock washers 80705 1.20 8
10 Bar rest -- FC-800 80710 13.80 1
11 Bar support (adjustable) 80715 21.00 1
12 Safety cover plate FC-800 80720 27.64 1
Safety cover plate FR-800-C 80721 27.64 1
13 Safety decal for cover plate 78643 .98 1
14 Safety cover plate attach screw/washer 80723 .15 2
15 Grease fitting elbow 82548 1.94 1
16 Cutting blades 800 type / set FAS800 85.00 1
special Cutting blade 800 chain modified FAS800CM 62.50 1
special Cutting blade 801 type FAS801 64.00 1
special Cutting blade 801 chain modified FAS801CM 84.00 1
17 Blade bolts & lockwashers / set 85670 2.30 1

Special tools for cylinder dis-assembly

Spanner wrench flat 80461 15.00
Spanner wrench extended 80462 30.00
Hydraulic Power Unit
Breakdown C
FASCUT Model FR-800-C & FR-800 Rebar Fabricators

Parts List

Hydraulic Power Unit

Breakdown C
November 1, 2012
Index Description Part # Price/ea. Qty
# Reqd
Hydraulic Power Unit Complete 73405 1,550.00
1 Breather cap 71062 9.00 1
2 Cord grip 71814 3.85 3
3 Hyd. Pump only serial #6506 and up 73424 514.00 1
(except for #6548 thru #6568)
4 Hyd. Pump elbow fitting 73662 17.94 2
5 Hyd. Pump mounting bolt 73844 2.25 4
6 Hyd. Pump oil seal o-ring 73519 .30 1
7 Hyd. Pump pressure seal o-ring 73546 .25 1
10 Electric Motor serial #8382 and up 75705 541.00 1
Electric Motor serial #8381 and down 75706 673.00
to #6506 (except for #6548 thru #6568)
Electric Motor (Delta) serial #6200 75907 549.00
thru #6505 and #6548 thru #6568
11 Motor drive coupling 75715 17.72 1
Motor drive coupling (Delta) 75914 17.72
12 Motor fan shroud 75721 47.50 1
13 Motor fan 75734 41.95 1
14 Motor fan retaining ring 75735 .50 1
15 Motor case thru bolt 75797 2.25 4
16 Motor shaft bearing 75872 16.02 2
17 Motor spring washer 75797 1.25 1
18 Motor starting switch 75889 29.50 1
Oil/quart ISO-46 hydraulic oil 76046 7.60 6
20 Oil drain plug 76245 .79 1
21 Oil tank 76406 89.00 1
22 Oil tank o-ring 76421 9.00 1
23 Oil tank magnet 76256 4.15 1
24 Starting capacitor 77253 18.07 1
25 Valve, directional 78919 94.35 1
26 Valve coil, 110-v 78937 71.40 1
27 Valve coil, 24-v for 220-v unit 78938 77.50 1
28 Valve, kick-down 78989 102.00 1
Hydraulic Lines & Fittings FR-800-C
Breakdown D
 FASCUT Model FR-800-C Rebar Fabricator

Parts List

Hydraulic Lines & Fittings

Breakdown D
November 1, 2012
Index Description Part # Price/e Qty
# a. Reqd
FR-800-C cutter / bender
1 Pressure line; goes from hydraulic power unit 80481 10.50 1
to center of three-way valve
2 Return line; goes from front port of cutter 80482 10.50 1
cylinder to tee in hydraulic power unit
3 Return line; goes from tee in hydraulic power 80483 10.50 1
unit to SAE union tee
4 Pressure line; goes from rear port of cutter 80484 10.50 1
cylinder to three-way valve
5 Return line; goes from SAE union tee to 80485 10.50 1
rotary actuator cylinder A
6 Pressure line; goes from tee in three-way 80486 10.50 1
valve to rotary actuator cylinder B
7 Pressure line; goes from tee in three-way 80487 10.50 1
valve to rotary actuator cylinder C
8 Return line; goes from SAE union tee to 80488 10.50 1
rotary actuator cylinder D
9 Threeway valve cut/bend selector 80623 117.28 1
10 Fitting; pipe thread male branch T (NPT) 73121 15.23 1
11 Fitting; union T (SAE) 73122 18.43 1
12 Fitting; o-ring run T (SAE) 73124 27.62 1
13 Fitting; o-ring straight connector (SAE) 73119 15.20 4
14 Fitting; o-ring elbow connector (SAE) 73112 17.52 3
15 Fitting; pipe thread male straight connector 73120 15.20 2
(NPT)
Hydraulic Lines & Fittings FR-800
Breakdown DD
 FASCUT Model FR-800 Rebar Fabricator

Parts List

Hydraulic Lines & Fittings

Breakdown DD
November 1, 2012
Index Description Part # Price/e Qty
# a. Reqd
FR-800 bender
1 Pressure line; goes from hydraulic power unit 80463 10.50 1
to center of (SAE) union T
2 Fitting; cap (SAE) 73123 3.25 1
3 Return line; goes from tee in hydraulic power 80483 10.50 1
unit to (SAE) union tee
5 Return line; goes from SAE union tee to 80485 10.50 1
rotary actuator cylinder A
6 Pressure line; goes from tee in three-way 80486 10.50 1
valve to rotary actuator cylinder B
7 Pressure line; goes from tee in three-way 80487 10.50 1
valve to rotary actuator cylinder C
8 Return line; goes from SAE union tee to 80488 10.50 1
rotary actuator cylinder D
11 Fitting; union T (SAE) 73122 18.43 1
12 Fitting; o-ring run T (SAE) 73124 27.62 1
13 Fitting; o-ring straight connector (SAE) 73119 15.20 4
14 Fitting; o-ring elbow connector (SAE) 73112 17.52 3
Electrical Components
Breakdown E
FASCUT Model FR-800-C & FR-800 Rebar Fabricators

Parts List

Electrical Components
Breakdown E
November 1, 2012
Index Description Part # Price/e Qty
# a. Reqd
1 Electric box cover 600 or 800 66743 6.98 1
2 Foot pedal socket 72373 23.66 1
3 Liquid Tight tubing 74488 3.96 1
4 Liquid Tight fitting straight 74492 2.20 1
5 Liquid Tight fitting elbow 74493 3.92 1
6 On / Off switch 110v 76619 8.12 1
** On / Off switch 220v 76620 9.60 *1*
On / Off switch boot 76633 2.97 1
7 Power cord w/plug 110v 76745 12.28 1
8 Relay, 110v 76951 23.55 1
** Relay, 24v 76952 30.39 *1*
9 Relay socket 76953 7.80 1
10 Relay retainer clip 76954 .84 1
11 Terminal block 77837 4.85 1
** Transformer 24 VAC (not shown) 77875 29.50 *1*
** If wired for 220 volts
Foot Pedal Control
Breakdown F
FASCUT Model FR-800-C & FR-800 Rebar Fabricators

Parts List

Foot Pedal Control

Breakdown F
November 1, 2012
Index Description Part # Price/e Qty
# a. Reqd
Foot pedal control - Complete 72365 129.00
1 Foot pedal vinyl boot 72366 9.80 1
2 Foot pedal cord w/plug 72369 18.79 1
3 Cord grip fits Linemaster 72371 3.85 1
4 Cord grip fits Square D 72372 5.85 1
Foot pedal socket See Breakdown E-2 72373 23.66 1
5 Foot pedal switch (Linemaster Clipper) 72394 16.95 1
Serial number: 18573 & up
6 Foot pedal switch (Linemaster Hercules) 72395 16.95 1
Serial number: 18572 & down
7 Foot pedal switch (Square D) 72398 59.41 1
Serial number: 18572 & down also used
Linemaster foot pedals are Orange in color
Square D foot pedals are Yellow in color
 WIRING DIAGRAMS

Pressing the foot switch completes the circuit to energize the valve coil. The limit switch is spring
loaded and normally open. It is triggered by a cam on the rotary disk shaft. Moving the angle
adjuster from 0 deg. to 180 deg. positions the limit switch closer to or farther away from the cam.
This controls how much the rotary disk must turn before it triggers the limit switch. When the limit
switch is triggered, it energizes the relay which will open the valve coil circuit, causing the rotary disk
to rotate back to the starting point.