ABSTRACT: The discipline of geomechanics is gaining greater recognition in the petroleum industry worldwide. One reason is
application of geomechanics is producing significant financial benefits to drilling operations from exploration to field
development. Continued success will require delivering actionable information to operational challenges faster, better and at lower
cost. Achieving these objectives places significant demands on organizations, technical staff, and software while challenging
conventional approaches to solving geomechanics problems associated with over pressure, subsidence, wellbore stability and sand
production. Central to creating value through application of geomechanics is a closed loop process that links a mechanical earth
model with fit-for-purpose-engineering software, multi-disciplinary teamwork and knowledge management.
This paper describes an integrated geomechanics process and how it benefits operations throughout the field life cycle.
Examples illustrate how the process reduces financial risk during drilling and early field development. Benefits of the closed loop
approach are contrasted with conventional approaches to the same drilling challenges. Geomechanics will reduce field
development risk when reservoir optimization programs incorporate mechanical earth models and establish feedback loops
between the model and predicted performance of fracture stimulation and sand management programs
are required to design and safely drill a stable
1. INTRODUCTION
borehole with minimum risk.
There is a significant financial risk to well
construction or field development projects where Risk is defined as the exposure to chance of
geomechanics information needed for engineering injury or loss. Here we focus on reducing
unexpected financial loss associated with field
designs is inaccurate or is absent altogether. Well
operations that are based on uncertain
known examples include the rig cost associated
with non-productive time spent combating wellbore geomechanics data. The reduction of financial risk
instability, lost circulation or well control. Greater is directly proportional to the quality of information
expenses are incurred if these issues are not or can available to decision makers. A structured process
not be managed. For example the cost of extra for delivering geomechanics information helps to
casing strings, tools lost-in-hole, side tracks or loss mitigate risk by delivering actionable information in
of the entire well can be attributed to an incomplete a relevant time frame.
Successful implementation of geomechanics
geomechanical assessment [1]. Application of a
in field operations requires a process for building a
structured geomechanics process has consistently
enabled high-technical risk and high-economic risk mechanical earth model and using it to deliver
wells to be drilled and completed below AFE. timely information to decision makers. Constructing
Knowledge of in-situ stress and rock mechanical a mechanical earth model during the well planning
properties coupled with engineering software and a phase and revising it in real time has helped deliver
mechanism for delivering information to operations complex wells safely below AFE while accelerating
learning about the field. Performing these tasks in a asset team that impact the operational risk and 2) to
timely manner is placing greater demands on determine what information is and is not available
organizations, technical staff, and software while to mitigate this risk. The value of the audit depends
challenging conventional approaches to solving on the audit teams ability to locate and synthesize
such problems. all relevant geomechanics data. The time it takes to
This paper describes new technology for conduct a data audit is dependent upon the quantity
applying geomechanics to solve oilfield problems. and organization of the geological, petrophysical,
We describe the process used to deliver geophysical, geomechanics and drilling data. The
time required for an audit ranges from a few days
geomechanics information to field operations. Next
for organizations with a well-structured knowledge
we describe the living Mechanical Earth Model and
its application at various stages in the field life management infrastructure to a few months where
cycle. At each stage of the field development information is scattered among boxes, filing
process we contrast the operational performance cabinets and personal computers. The audit
with and without introducing geomechanics. determines the most effective way to utilize existing
Examples focus on well construction in the early information consistent with the available time,
stages of field development where geomechanics project objectives and budget.
has consistently produced significant financial
benefit and because of there is potential for
geomechanics to add value for life of field (Figure
1).
2.3. Evolving Geomechanics Model The scenario continues as more data are acquired
From exploration to development, the complexity until the 3-D calibration covers the entire field. In
and predictive power of the MEM evolves in step practice the degree of detail captured by the MEM
with acquisition of information. Before the first varies widely according to the availability of data
exploration well is drilled all geomechanics (Table 1). Table 1 illustrates how an MEM can
information comes from basin models, seismic evolve from exploration to enhanced recovery. It
data constrained by rock physics and possibly shows the evolution of available data and some
geomechanics analogs obtained from the corporate risk mitigation strategies that support value
knowledge management system. A predrill MEM creation at
can include a 3D structural framework model, a each development phase. The size and utility of
shallow water hazards analysis and a prediction of the geomechanics model increases as uncertainty
the pore pressure and fracture pressure trends. is reduced.
This basic MEM is adequate for running drilling 2.4. Feedback System
simulators to estimate probabilisitic well costs and Technology for building geomechanics models
relative operational risk. See example 1. Once the has been available for more than a decade [3,4].
first well begins, it is possible to start revising and However the value of early technology was often
expanding the scope of the MEM and to have a limited by the inability to obtain the inputs to
fully calibrated MEM along the trajectory to TD. geomechanics software and/or to deliver
After the first 3 or four wells have been drilled, geomechanics products to operations in a timely
the model can evolve to a calibrated 3-D MEM. manner, as well as the absence of powerful
collaborative visualization techniques. Take for how the inputs were generated only that they exist,
example Cusiana. Bad hole condition prevented hence the reason for an MEM.
the acquisition of wire line logs. Coring was The geomechanics workflow is
limited to the more stable reservoir sections. implemented in three phases: planning, execution
Software and techniques for building 2-D and 3-D and revision (Figure 2). Consider planning an
geomechanics models were experimental. Today exploration well after completion of the Data
geomechanics software requires the same input
Audit.
parameters but the software is not dependent upon
Production history,
Data
Seismic 2-D or 3-D, Seismic while 4-D seismic, Reservoir Wireline logs,
Basin Model, drilling, Check shots, VSP, pressure distribution, Interference tests, Data
Geomechanics LWD/MWD/Wireline LWD/MWD/Wireline Production data, NFR?, Fracs, Stress
Analogs data, Cores data, Cores Data Fracs measurements
Type of MEM
Pre-Spud MEM:
Framework model,
Geohazards, Enhanced Resolution
Sequence Near well 3-D MEM, Living-field-scale 3-D Reservoir MEM, includes
Stratigraphy, Seismic Locally calibrated pre- Field-scale MEM calibrated to logs fractures and detailed
Attributes, Sv, Pp, FG spud MEM probabalistic MEM and core facies distribution
Table 4. Drilling performance in example 3. Fig. 6. Communication system supporting the Camisea
drilling operation.
Well Days/1000m Improvement (%) deepest fixed platform in the in the Gulf of
Benchmark 29.8 N.A. Mexico. In 2000 the operator, ChevronTexaco,
1 26.2 12 began planning a series of extended reach wells
2 24.4 18 with horizontal displacements greater than 5800
3 17.2 42 m. Less-aggressive well profiles had experienced
4 15.9 47 problems with tight hole, pack offs, lost
5 16.2 46 circulation and tools lost-in-hole (Table 5).
Problems became worse as hole inclination
increased. Geomechanics modeling began with Continuous monitoring and regular
predrill planning for the first extended reach well calibration of the MEM using real time
in the series (well 5, Table 5). The drilling target leakoff test and cavings data
was located down dip at a water depth of 975 m. Regular updating of the wellbore stability
The objective was to test potential reservoir strata forecast
that other wise would require a drill ship to reach. A multidisciplinary team, located offshore
Challenges for geomechanics modeling and onshore in Houston, provided 24-hour
included: (1) Unstable poorly-consolidated technical support
formations; (2) Unknown geology towards the end
of each well; (3) Depleted reservoir sections; (4) A Table 5. Drilling performance on Petronius ERD wells.
tight wellbore pressure window (<1 ppg in places). Well Depth Stepout Inclination Actual Improvement
over AFE
A mechanical earth model and wellbore stability
(m, MD) (m) Max. (deg.) ft/d (%)
forecast were developed from data acquired earlier
1 3,932 1,692 43 207 N.A.
in the life of the field (Figure 7). While drilling,
2 4,846 2,896 58 143 N.A.
the forecast was continuously monitored and
3 5,060 3,228 58 97 N.A.
revised while maintaining internal consistency 4 5,364 3,520 64 78 N.A.
with the field-scale model. The first well was 5 7,313 5,700 71 146 24
drilled successfully 24% under the AFE and 28% 6 6,828 5,090 70 171 25
fewer days than the previous well (Table 5). Well
6 targeted a totally different part of the field and ChevronTexacos application of the closed-loop
was drilled 25% under AFE. geomechanics process avoided the cost of a
drillship and subsea completions. For a complete
description of this project see the paper by
Smirnov et al. in this conference [8,9].
4. DISCUSSION
Case studies summarized above represent fields at
different stages if the field life cycle-exploration
to late development. The geology ranges from
weakly-consolidated normally-pressured and
overpressured sediments from the deepwater the
Fig. 7. Example wellbore stability forecast used on Petronius Gulf of Mexico to higher-strength higher-stress
wells showing drilling risks and mitigation strategy (A);
Seismic curtain section along the well path (top) and
formations in the fold and thrust belts of South
variation of overburden stress (bot.) (B); wellbore stability America. Well profiles included vertical and
forecast monitored while drilling (C). deviated exploration wells, deviated development
wells and extended reach development wells.
Since then three additional ERD wells have been Challenging wells in each of these settings were
drilled in different azimuths and all targets have drilled with significantly less non-productive time
been met. Results averaged over five wells show with the aid of a predictive Mechanical Earth
an 18% savings of AFE days. Model and the proactive application of the model
Geomechanical factors contributing to success while drilling.
on Petronius include: Over the last five years new software has
An earth stress model that accounted for been developed that supports this workflow and
change in water depth (Fig. 7) integrates geomechanics and the MEM directly
Real time monitoring and analysis of time into engineering design software (drilling
lapse resistivity for drilling induced simulator, wellbore stability, sand management
fracture identification [7] etc. Fig. 3). Better communications with remote
Real time monitoring of annular pressure, locations and real-time borehole images enable the
cavings, torque and drag, drillstring shocks feedback loop. New diagnostic tools such as time
lapse resistivity and borehole caliper interpretation
have had a great impact on real-time decisions [7,
8,9].
Practical implementation of the
geomechanics workflow requires an integrated
software and communication system to function
efficiently. Geomechanics modeling software
must support 1-D, 2-D or 3-D models, model
updating in real time and output directly into
engineering applications (Figure 3). Engineering
software, such as a drilling simulator, must
support multiple interpretation loops given data of
decreasing uncertainty (Figure 8). Output of the
software must provide actionable information
consistent with uncertainty of input data, including
streaming data from operations. The need for
fewer people to support more rigs simultaneously
requires a secure communications infrastructure
providing continuous access to operation data in
remote field locations and planning centers
(Figure 6). The increasing complexity of input
data and models requires the development of a
more rigorous approach to uncertainty analysis
and the development of a Probabilistic MEM
which is currently being implemented by the
Fig. 8. Drilling planning workflow incorporating an MEM.
authors and others [10]. The growing awareness of
the value that geomechanics brings to drilling is
resulting in the technology moving downstream to 5. REDUCING FIELD DEVELOPMENT RISK
development and even infill drilling [Petronius]. A new challenge for the geomechanics community
This move will put increasing pressure on people is to have a greater impact on reducing field
and companies to deliver high-quality results development risk. Better characterization of earth
faster. stresses and rock mechanical properties has
Figure 8 shows an example of a drilling proven valuable for drilling operations where the
planning workflow that incorporates benefits are seen continuously. While most of the
geomechanics. Constraints imposed on the well drilling engineering has traditionally focused on
design by the MEM, results in a better evaluation the sections above the pay interval, minimizing
of a wells risk (e.g. field example 1). drilling and completion damage in the reservoir
section has become a significant target, specially
in unconsolidated formations (examples 2 and 4
respectively). A 3-D geomechanics model
developed to support drilling can only reduce
uncertainty about geomechanical inputs to
engineering software used to optimize hydraulic
fracture stimulations in tight reservoirs or reduce
risk of sand production in high porosity
formations.
Over 20,000 wells are fraced annually at a
cost of over $3 billion. Two thirds of US wells are
considered not to meet production expectations
and only 1% of these are optimized for increased
field recovery (GRI via U. Ahmed personal com.
2001). At the other end of the porosity range, sub-
optimal completions generally result in lower
production rates. It is estimated that 70% of world drilling performance, established in the pre-drill
oil production comes from unconsolidated or wellbore stability forecast, enables potential
weakly consolidated formations [11]. Production problems to be avoided and the MEM and forecast
is reduced if a well is gravel packed needlessly. to be refined.
In non-gravel packed wells, production may be The greatest present and future value of
restricted intentionally to limit sand production. In geomechanics to operations comes from
the extreme case production goes to zero when a delivering the process not individual components.
well fills with sand. Similarly, a number of An MEM without a predrill wellbore stability
hydraulic fractures end-up propagating into the forecast has little or no value for drilling.
water transition zone or even the aquifer, and/or Similarly, real-time data monitoring without an
the gas cap, with the risk of jeopardizing well MEM and a forecast is not much better than the
productivity. In those situations there is an normal reactive mode of drilling.
opportunity for geomechanics to reduce field The geomechanics process represents a
development risk where production optimization proactive approach to managing drilling risk. The
is applied to the entire reservoir rather than a process guides a multidisciplinary team to
single well. optimally apply technology and to make
Commercially available reservoir operational decisions faster and more accurately.
simulators now perform fully coupled fluid flow A similar approach is now needed for field
rock deformation calculations [12, 13, 14]. In low development planning.
permeability reservoirs these simulators can help It is predicted that geomechanics can
optimize the location of producer injector wells as reduce operation risk over the entire field life
a function of reservoir depletion. In reservoirs cycle on projects where geomechanics is
prone to sand production these simulators can introduced early in field development planning
predict where and when sand production may and an actively managed MEM is integrated with
occur. engineering software.
Introduction of a feedback loop will be a Experience shows that the return on
key for geomechanics to add greater value to field investment in this geomechanics process is at least
development. Several techniques have been 10:1.
designed to improve geomechanical data
acquisition in the reservoir, from coring or direct
field measurements (mini-fracturing, impulse tests 7. ACKNOWLEDGEMENTS
etc.)[15]. Tiltmeters and passive seismic provide The authors wish to thank Don Lee, Violeta
the feedback signal during fracture stimulation Ivanova, Justin Nash, Chris Luppens and Charlotte
[16, 17]. Permanent downhole sensors and flow Sodolak for technical contributions to this paper.
control valves could provide the required feedback
signal for active sand management [18, 19]. The
value of geomechanics to field optimization will REFERENCES
be seen where the process shown in figure 2 is 1. Last, N., Plumb, R.A., Harkness, R., Charlez, P.,
transferred from drilling to reservoir performance. Alsen, J., McLean, M., An Integrated Approach to
Managing Wellbore Instability in the Cusiana Field,
Columbia, South America, SPE 30464, Dallas 22-
25 Oct., 1995.