Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech
h i g h l i g h t s
Over 97% biodiesel conversion was obtained using wet microalgae as feedstock.
Wet extraction was more efcient after microwave and methanol pretreatments.
Chlorophyll removal was achieved during the process of biodiesel production.
Direct transesterication with algae cake was operated at a low temperature (45 C).
Nearly 100% biodiesel conversion was achieved with the direct transesterication.
a r t i c l e i n f o a b s t r a c t
Article history: Although producing biodiesel from microalgae seems promising, there is still a lack of technology for the
Received 13 May 2015 quick and cost-effective conversion of biodiesel from wet microalgae. This study was aimed to develop a
Received in revised form 2 July 2015 novel microalgal biodiesel producing method, consisting of an open system of microwave disruption, par-
Accepted 3 July 2015
tial dewatering (via combination of methanol treatment and low-speed centrifugation), oil extraction,
Available online 10 July 2015
and transesterication without the pre-removal of the co-solvent, using Chlamydomonas sp. JSC4 with
68.7 wt% water content as the feedstock. Direct transesterication with the disrupted wet microalgae
Keywords:
was also conducted. The biomass content of the wet microalgae increased to 56.6 and 60.5 wt%, respec-
Wet microalgae
Biodiesel
tively, after microwave disruption and partial dewatering. About 96.2% oil recovery was achieved under
Microwave disruption the conditions of: extraction temperature, 45 C; hexane/methanol ratio, 3:1; extraction time, 80 min.
Oil extraction Transesterication of the extracted oil reached 97.2% conversion within 15 min at 45 C and 6:1 sol-
Direct transesterication vent/methanol ratio with simultaneous Chlorophyll removal during the process. Nearly 100% biodiesel
conversion was also obtained while conducting direct transesterication of the disrupted oil-bearing
microalgal biomass.
2015 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.biortech.2015.07.021
0960-8524/ 2015 Elsevier Ltd. All rights reserved.
180 C.-L. Chen et al. / Bioresource Technology 194 (2015) 179186
2. Methods
2.1. Materials
FAMEhexane Vhexane
Oil recovery % 1
OilMA W SDW
where, FAMEhexane is the concentration of FAMEs in hexane, which
was transformed by the transesterication reaction at a hexane
solution/methanol (containing 0.5 wt% NaOH) ratio of 2:1 at 65 C
and 600 rpm for 30 min. Vhexane is the hexane volume after the
Fig. 2. Schematic description of the microwave cell disruption system.
wet oil extraction process. OilMA is the oil content in microalgae
on the dry biomass basis (26.3%). WSDW is the dry weight of the
16, 20, and 24 mL) were added to the bottle. The wet extraction of sample used to conduct the wet oil extraction process, and was cal-
microalgal oil was carried out at an agitation rate of 600 rpm, culated based on Eq. (2):
extraction temperatures of 25, 35, 45, 55, and 65 C, and extraction W SDW W sample C cake 2
times of 20, 40, 60, 80, 100, and 120 min to identify the suitable
conditions for microalgae oil recovery. After each of the where Wsample is the weight of the microalgae cake sample used for
above-mentioned tests was complete, the mixture was separated the wet oil extraction process. Ccake is the solid content of the wet
into the oil phase, water phase, and microalgae residue by centrifu- microalgae cake.
gation at 6000 rpm for 3 min. The hexane solution containing
microalgae oil was then collected and stored at 4 C.
2.3.3. Transesterication
Following the best conditions determined in the earlier experi-
ments, three batches of 100 g microalgae biomass pastes were pre-
treated and then subjected to wet oil extraction to obtain adequate
amounts of microalgae oil (dissolved in hexane) for the transester-
ication experiments. Twelve milliliters of oil-containing hexane
solution (microalgae oil content = 0.0253 g/mL) and the desired
amount of methanol containing 0.5% (w/v) NaOH were poured into
a 100 mL serum bottle, and the volume ratios of hexane solution to
methanol were 2:1, 4:1, 6:1, 8:1, and 10:1. In addition, the reaction
temperatures of 25, 35, 45, 55, and 65 C and reaction times of 5,
10, 15, 20, 25, and 30 min were used to determine the best condi-
tions for biodiesel production. The transesterication reaction was
performed at a stirring speed of 600 rpm under the conditions
mentioned above.
In addition to using NaOH as the catalyst for transesterication
of the extracted microalgae oil, a solid base catalyst (Sr2SiO4), pre-
pared as described in Section 2.2, was also used for transesterica-
tion of microalgae oil. The volume ratio of oil-containing hexane
solution to methanol, reaction temperature, extraction time, and
stirring speed were 12 mL:2 mL, 45 C, 15 min, and 600 rpm,
Fig. 3. The effects of the extraction time1, extraction temperature2, and hexane/
respectively. Moreover, the catalyst doses examined were 2%, 4%, methanol ratio3 on the recovery of microalgae oil. 1 The experiments were
6%, 8%, and 10% (w/v) based on methanol. performed under the following conditions: cake weight, 2 g; amount of methanol,
As for the direct transesterication experiments, another 100 g 4 mL; extraction temperature, 25 C; hexane-to-methanol ratio, 2:1; mixing speed,
of microalgae biomass paste was occulated by mixing with 600 rpm. 2 The experiments were performed under the following conditions: cake
weight, 2 g; amount of methanol, 4 mL; hexane-to-methanol ratio, 2:1; mixing
methanol to yield microalgae cake. Several 100 mL serum bottles speed, 600 rpm; extraction time, 80 min. 3 The experiments were performed under
loaded with 2 g cake and 12 mL hexane were then prepared. the following conditions: cake weight, 2 g; amount of methanol, 4 mL; extraction
After that, a 4 mL methanol solution with 0.25% (w/v) NaOH, as temperature, 45 C; mixing speed, 600 rpm; extraction time, 80 min.
182 C.-L. Chen et al. / Bioresource Technology 194 (2015) 179186
In addition, the transesterication efciency was calculated for the direct transesterication process, which was also calculated
based on Eq. (3): using Eq. (2).
Transesterification efficiency %
3. Results and discussion
FAMENaOH-T or FAMESr2 SiO4 -T V 00hexane
100% 3
FAMEhexane V 0hexane 3.1. Pretreatment of microalgal biomass and wet oil extraction
where FAMENaOH-T and FAMESr2 SiO4 -T are the concentrations of Fig. 3 shows the effects of extraction time, extraction tempera-
FAMEs in the hexane solution produced by NaOH-catalytic transes- ture and the hexane-to-methanol ratio on oil recovery by the wet
terication and Sr2SiO4-catalytic transesterication, respectively, oil extraction process. The results indicate that the oil recovery
following the procedures mentioned in Section 2.3.3. V00 hexane is increased rapidly with an increase in the extraction time, extrac-
the hexane volume after the transesterication reaction. V0 hexane is tion temperature, and the hexane-to-methanol ratio in the early
the hexane volume of the sample used for the transesterication stage of the experiments. The increase in oil recovery then slowed
test. Moreover, the biodiesel production after the wet oil extraction down as these parameters continued to rise, and nally reached a
process and the transesterication process was evaluated by Eq. (4): maximum oil recovery level. The trends shown in Fig. 3 are quite
similar to those reported in a recent study (Dai et al., 2014). At
Biodiesel production % room temperature (25 C), the oil recovery increased along with
Oilrecovery % Transesterification efficiency % 4 the extraction time, and reached a plateau starting at 80 min,
and thus this was selected as the suitable extraction time. As for
The biodiesel production by direct transesterication was cal-
the extraction temperature, although the highest oil recovery
culated using Eq. (5):
occurred when the temperature was increased to 65 C, when con-
FAMEDT V DT sidering the safety of an open extraction system, a lower tempera-
Biodiesel conversion % 5 ture of 45 C was selected for oil extraction. In addition, an increase
OilMA W DT
in the hexane/methanol ratio also led to an increase in oil recovery,
where FAMEDT and VDT are the FAMEs concentration in hexane and which reached the highest level of 96.2% when the hex-
the volume of the hexane solution after the direct transesterica- ane/methanol ratio was 3:1 (12 mL:4 mL), and thus this was
tion process, respectively. WDT is the dry weight of the sample used selected as the suitable condition. In summary, the selected
Fig. 4. The effects of the reaction temperature1, hexane solution-to-methanol ratio2, and reaction time3 on the transesterication of the extracted microalgae oil dissolved in
hexane. 1 The experiments were performed under the following conditions: amount of oil-hexane solution, 12 mL; hexane solution-to-methanol ratio, 2:1; mixing speed,
600 rpm; reaction time, 20 min. 2 The experiments were performed under the following conditions: amount of oil-hexane solution, 12 mL; temperature, 45 C; mixing speed,
600 rpm; reaction time, 20 min. 3 The experiments were performed under the following conditions: amount of oil-hexane solution, 12 mL; hexane solution-to-methanol ratio,
6:1; temperature, 45 C; mixing speed, 600 rpm.
C.-L. Chen et al. / Bioresource Technology 194 (2015) 179186 183
conditions for the wet oil extraction from the microalgae cake were for the observation could be that using acetone as the co-solvent
an extraction time of 80 min, extraction temperature of 45 C, and can reduce the time and temperature required for the reaction
hexane-to-methanol ratio of 3:1. (Thanh et al., 2013). In addition, Tang et al. (2013) also indicated
The success of a wet oil extraction process can be attributed not that the presence of co-solvents could avoid the occurrence of
only to the use of suitable extraction conditions, but also to the saponication reaction during biodiesel production. This may
pretreatment process. Previous studies indicated that microwave explain why the saponication did not take place when using the
radiation is an excellent tool for disrupting the cells of microalgae processes proposed in this study.
(De Souza Silva et al., 2014; Guldhe et al., 2014; Prabakaran and Moreover, chlorophyll, which is an undesirable component of
Ravindran, 2011), although most of the related studied reported microalgae biodiesel, is usually present in the transesterication
using a high microwave power, low microalgae concentration, products if the conventional extraction method is used (Soh and
and small amount of the sample, thus making them infeasible for Zimmerman, 2011). Chlorophyll can be removed by using complex
commercial applications. In this study, however, the processes, such as one consisting of hydrolysis, centrifugation, pre-
microwave-assisted cell disruption was performed at a low power cipitation, and heat hexane washing (Sathish and Sims, 2012).
(only 350 W), as well as a relatively high microalgae concentration However, a recent study showed that a small amount of chloro-
(31.3 wt%) and sample loading (100 g), and these conditions have phyll was still present in FAMEs when the transesterication was
the potential for large-scale operations. Moreover, after cell disrup- conducted with a catalyst loading of greater than
tion was conducted, fragments of microalgal biomass formed that 0.2 g-NaOH/g-oil, a methanol-to-oil weight ratio of greater than
were very difcult to separate from the liquid phase. This caused 15.2, and a mixing speed of 3000 rpm for 3 h (Afy et al., 2010).
severe problems in performing the oil extraction from wet microal- In contrast, Fig. 5 shows that the Chlorophyll content was easily
gae, since the oil-containing microalgae were located in dilute removed when the transesterication reaction of the microalgal
solutions containing microalgae fragments that were difcult to oil in hexane was conducted at 45 C for 15 min with a
concentrate. To cope with this problem, the present study tried hexane-to-methanol ratio of 6:1. This condition is identical to a
to utilize the properties of the cell wall-associated polysaccharides methanol to microalgae oil weight ratio of 5.22:1 and a catalyst
of microalgae to induce occulation and precipitation of the loading of 0.033 g-NaOH/g-microalgae oil (see the TSBP set in
microalgal biomass by treating it with a sufcient amount of Fig. 5).
methanol (Guo et al., 2013; Xu et al., 2014). After the microwave The solid base catalyst, Sr2SiO4, was also used for the transester-
disruption and methanol occulation steps, the concentrated ication of the extracted microalgal oil. Fig. 6 shows that the trans-
microalgae biomass with a solid content of 56.660.5% could be esterication efciency increased along with the Sr2SiO4 dose. This
easily and effectively collected using a commercial ltration bag efciency was more than 95% and chlorophyll was almost totally
and a spin dryer, thus signicantly reducing the volume of the removed when the dose was more than 0.12 g per 12 mL of
microalgae feedstock for the subsequent oil extraction. oil-containing hexane solution, which is equal to a catalyst loading
of 0.40 g-Sr2SiO4/g-microalgae oil. This catalyst dose is 12 times
3.2. Transesterication
Table 1
Comparison of the conditions and performances in the related studies for the production of biodiesel from dried microalgae using an in situ/direct transesterication process.
Microalgae and oil Sample type and amount Process (catalyst loading; MeOH/sample ratio; temperature; mixing FAME yield Reference
content speed; time)
Chlorella sorokiniana Lyophilized biomass: 1 g Acid-catalyzed esterication process 94.87 0.86% Dong et al.
UTEX 1602 12.83% Amberlyst-15, 30 wt%; 2 mL/g; 90 C; 120 rpm; 60 min (2013)
Base-catalyzed transesterication process
KOH, 0.3 wt%; 4 mL/g; 90 C; 10 min
Chlorella vulgaris Dried biomass: 7 g Acid-catalyzed esterication (AE) AE: 96.9 6.3% Velasquez-Orta
26.9 0.4% H2SO4/lipid molar ratio = 0.35:1; MeOH/oil molar ration = 600:1; et al. (2012)
60 C; 380 rpm; 20 h
Base-catalyzed transesterication (BT) BT: 77.6 2.3%
NaOH/lipid molar ratio = 0.15:1; MeOH/oil molar ration = 600:1;
60 C; 380 rpm; 75 min
Chlorella pyrenoidosa Dried biomass: 1 g 0.5 M H2SO4 in MeOH; hexane/MeOH/sample = 6 mL/4 mL/1 g; 95% Li et al. (2011)
56.3% 90 C; 2 h
Nannochloropsis Dried biomass: 1 g H2SO4/oil = 0.8:1 (N. oculata) or 0.35:1 (Chlorella sp.); MeOH/lipid N. oculata: 73 5% Velasquez-Orta
oculata 26.8 4.9% molar ratio = 600:1; 60 C; 450 rpm Chlorella sp.: 92 2% et al. (2013)
Chlorella sp.
11.3 0.4%
Nannochloropsis Spray-dried biomass: 2 g HCl in 204 mL reaction solvent, MeOH/HCl/CHCl3 volumetric 23.07 2.76% (base on Carvalho Jnior
oculata ratio = 10:1:1; solvent/sample = 204 mL:2 g; 80 C; rpm; 2 h dried biomass weight) et al. (2011)
Scenedesmus sp. Lyophilized biomass: acid- AE: 5% H2SO4 (v/v) in MeOH; 15:1 (v/w); 70 C; 500 rpm; 10 h AE: 48.41 0.21% Kim et al.
catalytic esterication (2014)
(AE): 15 g; base-catalytic BT: 0.5 wt% NaOH; 10:1 (v/w); 60 C; 500 rpm; 2 h BT: 55.07 2.18%
trans-esterication (BT): 5 g
Commercial Washed and oven dried H2SO4, 23.5 mmol:2.5 g; 14 mL:2.5 g; 65 C; 150 rpm; 2 h 98 2% Haas and
microalgae biomass: 2.5 g Wagner (2011)
20.9 0.4%
C.-L. Chen et al. / Bioresource Technology 194 (2015) 179186 185
Table 2
Comparison of the conditions and performances in the related studies for the production of biodiesel from wet microalgae using an in situ/direct transesterication process.
Microalgae and oil Sample type and amount Process (catalyst loading; MeOH/sample FAME yield References
content ratio; temperature; mixing speed; time)
Chlorella pyrenoidosa 47% Lyophilized biomass: 1 g; 100 mg 1st process 1st process Cao et al. (2013)
0.5 M H2SO4 in MeOH; hexane/MeOH/DI 90 C: 91.4% (water
water/sample = 6 mL/4 mL/09 mL/1 g; 90, content = 0) to 10.3%
120, and 150 C; 120 min (90%)
120 C: 100% (030%) to
24.8% (90%)
150 C: 100%
Process with the optimal conditions (best Best process: 92.5%
process)
0.5 M H2SO4 in MeOH; hexane/MeOH/ /
sample = 8 mL/4 mL/1 g (water content: 90%);
120 C; 180 min
Chlorella vulgaris ESP-31 Wet microalgae (water content: 202818,950 U/g, xed lipase; hexane/ 91.1995.74% Tran et al. (2013)
1463% 8691%): 0.51 g methanol/oil = 4.1558.12/4.1517.57/1
(w/w/w); 4045 C, 500600 rpm; 48 h
Chlorella vulgaris Wet biomass: 5 g (1 g dried No catalyst (subcritical condition); 4 mL/1 g; 0.29 g/g (base on dried Tsigie et al. (2012)
biomass + 4 mL DI water) 175 C, 22 bar; 4 h biomass weight)
Chlorella sp. FC2 IITG Wet biomass (WB): 100 mg One step (M2) One step (M2) Kumara et al. (2014)
(lyophilized biomass: 30 mg); 0.5 N NaOH in MeOH; 1 mL/100 mg or Both: <10 wt% (base on
lyophilized biomass (LB): 20 mg 1 mL/20 mg; 90 C; 150 rpm; 40 min dried biomass weight)
Two step (M7) Two step (M7)
1st step WB: about 10 wt%
0.5 N NaOH in MeOH; 1 mL/100 mg or LB: about 40 wt% (the
1 mL/20 mg; 90 C; 150 rpm; 20 min most one) (base on dried
2nd step biomass weight)
5% (v/v) H2SO4 in MeOH; 1 mL/100 mg or
1 mL/20 mg; 90 C; 150 rpm; 20 min
Chlorella vulgaris ESP-31 Microalgae cake: 2 g (solid content: 0.5 wt% NaOH in MeOH; hexane/MeOH/ 101 2.7% This study
26.3% 56.660.5%) sample = 12 mL/8 mL/2 g; 45 C; 600 rpm;
15 min
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