com/reclosers
Instruction manual
Type SDR 15.5 kV to 38 kV three-phase distribution recloser
Installation operation maintenance E50001-F710-A249-V3-4A00
4
Hazardous voltages.
Will cause death, serious injury and property damage.
Do not contact energized conductors.
De-energize and ground high voltage conductors before working on or
near them.
5
General description
Recloser principle and design The manufacture, design and testing of the
vacuum recloser is based on current
Reclosers are used in distribution systems.
regulations and standards and state-of-the-
Like circuit breakers, reclosers are used to
art technology. The product conforms to the
make and break normal and fault currents.
following standards:
Reclosers are fully equipped with sensors
and a controller to provide a means of ANSI/IEEE C37.60/IEC 62271-111
protection and control. In case of a line IEC 60255-11
fault, reclosers can break and make currents
several times, thus avoiding longer network IEC 60255-21-1 Class I
interruptions due to temporary faults. IEC 60255-21-2 Class I
Type SDR vacuum reclosers are outdoor IEC 60255-21-3 Class I
devices designed for repeated opening and
reclosing in case of a fault, as specified in IEC 60255-22-1 Class III
ANSI/IEEE standard C37.60. IEC 60255-22-2 Class IV
The vacuum recloser consists of two main IEC 60255-22-3 Class III
components: the recloser switch and the
controller. IEC 60255-22-4 Class IV
6
C B A
1. Pole with integrated vacuum interrupter
6
2. Side section with support foot
3. P
osition indicator (underneath)
4. O
perating mechanism housing
5
5. Lower terminal (usually load side)
1
6. Upper terminal (usually line side)
4 7. G
round terminal connection
2
8. L ockout handle
3
7
8 Terminal lugs optional
A B C
6
1. Pole with integrated vacuum interrupter
2. Nameplate
3. Connector for control cable
4. Connector for voltage sensor cable (optional)
5
1 5. Lower terminal (usually load side)
6. Upper terminal (usually line side)
4 7. Ground terminal connection
2
3
7
Terminal lugs optional
7
Pole The sequence of the poles is C - B - A
(sequence left to right when viewed from the
The poles are molded using cycloaliphatic
lower terminal side of the recloser switch unit
epoxy resin specially designed for outdoor
- front of recloser) (refer to Figure 4). This is
use. The vacuum interrupters are encap-
marked on the operating mechanism housing
sulated in the pole units. In addition, each
by identification indents (A = 1 indent, B = 2
pole contains a current transformer and may
indents and C = 3 indents). This sequence
also contain an optional voltage sensor, both
identifies the currents IA, IB and IC of the
monitoring the lower terminal.
controller. The phase sequence may be
changed to match the system phase
sequence using the control and protection
relay software.
1. U
pper terminal with SAE 3/4-10 UNC 1 1
2A threaded connector (usually line
side) 15.5 kV and 38.0 kV
27.0 kV
2. Integrated current transformer (CT)
(lower terminal)
C B A
1 1 1
Phase
identification
indent
1. Phase identification indent
Figure 4: Pole sequence (C-B-A or 3-2-1 when Figure 5: Detail of pole identification indent
viewed from this side) (phase C or 3)
8
Current transformers (CTs) Operating mechanism Color of
Recloser
position
The type SDR vacuum recloser is equipped The operating mechanism for the vacuum position
indicator
with one integrated current transformer per interrupters is located in a metal housing. To
pole. The current transformer is the meet the required fast reclosing cycles, a Closed Red
conventional type (iron core magnetic) and magnetic actuator with capacitors as energy
has a ratio of 800 A:1 A. It is for protection storage drives the switch unit. A gang- Open Green
purposes and optimized for operation with operated mechanism connects the magnetic
the controller (see controller on page 11). actuator with the vacuum interrupters. Table 1: Recloser position and
The secondary signal is based on IEC 60044-1 indicator color
The operating mechanism is equipped with
and the IEC accuracy is 0.5 VA 5P20.
anti-condensation space heaters. It is
The secondary wires of the CT are connected operated together with the heating in the
to a varistor for each pole in the switch unit. controller and controlled by a thermostat.
This prevents the occurrence of high voltages
A mechanical position indicator is easily
(due to open-circuit CT secondary) if the
visible from the ground and shows the
control cable is removed while the switch unit
current switch position of the recloser (open
is in operation. Do not disable the varistor
= green, closed = red). The colored display is
circuit. The signal transfer from the CTs to the 1 2 3
reflective in the dark when using a flashlight.
controller is by the control cable. A separate
cable is not required. Lockout handle
1. Lockout handle
Voltage sensor (optional) A lockout handle with ring protrudes from the
operating mechanism housing. The ring is 2. P
osition indicator
The SDR vacuum recloser can be equipped
colored bright yellow and is therefore easily 3. O
perations counter
with integrated resistive voltage sensors
seen.
(optional). The integrated resistive voltage
sensors have a high level of accuracy and are By pulling the lockout handle, the recloser
used both for measurement and protection opens and remains locked in this position.
purposes. The ratio is adapted to operation The locking has a dual electrical effect; it Figure 6: Operating mechanism
(viewed from below)
with the controller (see controller on page locks out both the controller and the
11) and provides a 110 V/3 secondary signal electronics. It also mechanically locks the
with rated primary voltage applied to the magnetic actuator.
recloser.
As long as the lockout handle is pulled out, it
The voltage sensor and CT outputs are is not possible to close the switch unit
coordinated with Siemens controllers. If a electrically, whether locally or from a remote
non-Siemens controller is used, it is the location. The interlocking is not reset until the
controller vendors obligation to properly lockout handle has been completely pushed
coordinate their controller with the voltage in. After this, the switch unit can be closed
sensors and CTs provided in the type SDR electrically, either locally or remotely.
distribution vacuum recloser. 1 2
The switching is described in the Operation
An optional separate sensor cable equipped section of this instruction manual (see page
with special screening (shield) is used for the 22). 1. Lockout handle
signal transfer from the voltage sensors to the
Note: The lockout handle must be fully 2. Position indicator
controller. This results in a high level of
pushed in or the interlocking will prevent
accuracy and protection against disturbances.
closing of the recloser.
The sensor cable is connected at the back of
the operating mechanism housing next to the Figure 7: Operating mechanism
control cable. with lockout handle pulled out
(viewed from below)
The secondary wires of the voltage sensors
are connected to a varistor for each pole in
the switch unit. This prevents the occurrence
of high voltage on the sensor cable if the
sensor cable is removed while the switch unit
is in operation. Do not disable the varistor
circuit.
9
Operations counter Control and protection relays
A mechanical operations counter is installed The term type SDR controller refers to the
at the bottom of the recloser switch unit. It control cubicle as described by the type SDR
records the total number of switching distribution recloser. The option for control
operations independently of the electrical and protection relays are brand specific.
1 recording in the controller. The operations
This instruction manual includes information
counter is used to keep track of the total
on the type SDR controller to supplement
number of operations of the switch unit in
information in the control and protection
case the controller is replaced or the
1. Operations counter relay instruction manuals.
electronic counter is reset in the controller.
The user should consult information on the
Mounting frames for recloser switch unit
Figure 8: Operations counter on the
control and protection vendors web site for
bottom of the switch unit A pole-mounting frame is used to install the information on the specific relay involved (see
recloser switch unit on an overhead line pole. Annex A on page 38).
The mounting frames can also optionally
The type SDR three-phase controller may be
accommodate surge arresters, source-side
ordered with multiple control and protection
external voltage sensors and control power
relay options. The optional relays include:
transformers. The following pole-mounting
frames are available: S
iemens type 7SR224 recloser control relay
(standard control and protection relay
S
hort pole frame (see Figure 9: Typical
option)
pole-mounting frames) with optional
provisions for load-side surge arresters and S
chweitzer Engineering Laboratories, Inc.
control power transformers type SEL-351R recloser control relay
S
tandard pole frame (see Figure 9: Typical S
chweitzer Engineering Laboratories, Inc.
pole-mounting frames) with optional type SEL-651R recloser control relay
provisions for line-side external voltage (includes internal power module and
Short pole frame
sensors, line- and load-side surge arresters capacitors which operate the swich unit
and control power transformers. magnetic actuator; type SDR switch unit
driver electronics [PCB2] and capacitors
For installation within a substation, a special
[PCB3] are not utilized)
mounting frame is available.
National Instruments Corporation
For pad-mounted applications, customized
CompactRIO (or cRIO) controller (for use as
solutions are available.
intelligent grid switching device only).
Consult frame installation drawing provided
Control and protection relay options for
with the order-specific drawings for
Siemens Distribution Feeder Automation
information on mounting frames.
(SDFA) include:
S
iemens type 7SC80 feeder automation
Standard pole frame
controller
Siemens type 7SJ80 feeder automation
Figure 9: Typical pole-mounting
controller
frames S
iemens type 7SJ64 feeder automation
HMI controller.
Only the Siemens type 7SR224 control and
protection relay option is illustrated in this
instruction manual.
10
Three-phase type SDR controller 3 1. Door
PCB2: S
witch unit driver (SUD): controls the 1 3. M
iniature
magnetic actuator with monitoring of circuit
end positions, monitoring for broken breakers CB1,
CB2 and CB3
cable and with discharge switch for the
capacitors (PCB2 not included with the 2 4. S
wing panel
Schweitzer Engineering Laboratories, 5. T
erminal
Inc. type SEL-651R recloser control relay blocks
option) 6
6. H
eater
PCB3: C
apacitors for magnetic actuator (PCB3 thermostat
not included with the Schweitzer 5
Engineering Laboratories, Inc. type SEL-
651R recloser control relay option).
Figure 11: Three-phase type SDR controller with swing panel open
Note: The three-phase type SDR controller
requires two PCB3 capacitor circuit boards for
operation with the 38.0 kV type SDR vacuum
distribution three-phase recloser switch unit.
This option is not illustrated in this general 1. Space heater
description.
2. Batteries
(four
12 Vdc,
1
12 AH)
3. Internal
copper
ground bar
2
11
Figure 13: Connector mounting
plate, control cable connector, 1. Connector mounting plate
voltage sensor connector and
optional antenna or auxiliary power 2. Control cable connector
connection 2 3. Optional voltage sensor connector
2. S
tandard cable
glands
3. Ground bolt
1 connection
2 3
Figure 15: Optional radio/modem shelf Figure 16: Optional door alarm
12
A. Capacitor discharge switch
B
B. J1 - jumper 1, pins 1-2
A
C. J2 - jumper 2, pins 1-2
Pin position
E B 1
C 2
D 3
C Pin position
3 2 1
Hazardous voltage.
Could result in serious injury or equipment malfunction.
For maintenance work, the toggle switch (58) on PCB2 must be in the
"discharge capacitors" position (position I). Do not work on the
capacitor circuits when the red discharge LED is lit.
For normal operation, the toggle switch (58) on PCB2 must be in the
"operating" position (O).
Discharge switch for the capacitors When the discharging has reached a safe limit
with a capacitor voltage below approximately
The discharge switch on the switch unit driver 40 V, the LED no longer illuminates. Work on
(SUD) module/printed circuit board PCB2 the capacitor circuits should only be
serves to discharge the capacitors. In the performed once the LED no longer
discharge capacitors position (I), the illuminates.
capacitor charging operation is turned off and
the capacitors are discharged via a resistor For normal operation, the switch must be
discharge of the capacitors takes roughly one brought into the operating position (O) as
minute. shown in Figure 17. In this position, the
capacitors will be charged. The LED does not
When capacitors are charged and the switch light up during normal operation.
is changed from the operating position (O)
to the discharge capacitors (I) position, the
red LED next to switch illuminates.
13
Auxiliary power supply Deep discharge protection (provided with
the Siemens type 7SR224 control and
The three-phase type SDR controller uses an
protection relay)
internal 48 V bus, which is backed-up by
rechargeable batteries as an uninterruptible The controller is equipped with deep
power supply. The internal bus is energized discharge protection to avoid damage to the
by the power supply unit (PS1). It is batteries if the auxiliary power supply is
connected to the auxiliary power provided absent for an extended time.
on site, either through low-voltage supply or
In case of loss of auxiliary supply, the
power transformer connected to the high-
recloser will work as long as the internal bus
voltage line (optional). The charging of the
voltage remains above 39 V. If the internal
batteries is temperature compensated by
bus voltage goes below this limit, the
the power supply unit.
voltage at the control relay binary input
The incoming supply needs to be connected drops below the threshold level and a timer
to the terminals on terminal block X1. will start. This will create an entry to the
event file and can be mapped to a general
The power supply unit (PS1) is protected by
alarm. After a customer-settable time
the miniature circuit breaker CB1. CB1 also
(default value is 30 minutes), the batteries
protects the ground fault circuit interrupter
will be disconnected from the electronics.
(GFCI) duplex outlet, which is supplied to
The recloser is now completely inoperative
provide power to the users laptop
and will remain in the state (open or closed)
computer.
that it was in when the batteries were
The heaters are connected to the same disconnected.
incoming supply and are protected by the
With returning auxiliary supply power, the
miniature circuit breaker CB2.
controller will start-up and close the control
Rechargeable batteries relay binary output contact to connect the
batteries to the power supply unit. The
Four-12 V batteries are supplied with the
power supply is restored and the recloser
recloser. They are to be installed in series on
returns to normal operation. The restoring
site (see Installation and commissioning on
can be delayed up to 2 minutes, caused by
page 18). The batteries are protected by the
the reactivation of the power supply unit.
miniature circuit breaker CB3. The batteries
Until the restoration process is complete,
ensure minimal stand-by operation for 48
the recloser cannot be electrically switched
hours at 20 C from a fully charged initial
from one position (closed or open) to the
condition.
other.
If miniature circuit breaker CB3 opens or
Optional features
trips, it disconnects the control power for
the controller and the controller will neither An optional power circuit supply can be
operate the recloser nor protect the provided for additional communication
network. Control and protection functions modules (radio unit or modem). It is directly
restart automatically by closing CB3. connected to the auxiliary power supply
through CB1 and not connected to the
If the batteries are not in use, they should
uninterruptible power supply.
be recharged at intervals of six months.
Additional BI/BO may be provided as an
option.
14
Receiving, handling
and storage
Heavy weight.
Can result in death, serious injury or property damage.
Obtain the services of a qualified rigger prior to hoisting the recloser
switch unit to assure adequate safety margins in the hoisting
equipment and procedures to avoid damage.
Introduction 3. N
otify the Siemens field service at
+1 (800) 347-6659 or +1 (919) 365-
This portion of the manual covers the
2200 outside the U.S.
receiving, handling and storage instructions
for type SDR vacuum reclosers. This section 4. A
rrange for carriers inspection. Do not
of the manual is intended to help the user move the unit from its unloading point.
identify, inspect and protect the recloser
Handling procedure
prior to its installation.
1. Carefully remove the packing material
Receiving procedure
from the recloser. Keep the shipping
Make a physical inspection of the shipping pallet for later use if the recloser is to be
container before removing or unpacking the stored prior to its installation.
recloser. Check for shipment damage or
2. Inspect for concealed damage.
indications of rough handling by the carrier.
Notification to carrier must take place
Check each item against the manifest to
within 15 days to assure prompt
identify any shortages.
resolution of claims.
Shipping damage claims (when
3. The recloser should be appropriately
applicable)
lifted to avoid damaging the recloser.
Follow normal shipment damage
4. T
he palleted recloser can also be moved
procedures, which should include:
using a properly rated forklift vehicle.
1. Check for visible damage upon arrival. The pallets are designed for movement
by a standard forklift.
2. V
isible damage must be noted on
delivery receipt and acknowledged with
drivers signature. Notation Possible
internal damage, subject to inspection
must be on delivery receipt.
15
Storage procedure Space heating
Whenever possible, store the recloser Space heating for the controller must be
indoors. The storage environment must be used for both indoor and outdoor storage to
clean, dry and free of such items as: prevent condensation and corrosion. The
construction dust, corrosive atmosphere, controller space heater should be connected
mechanical abuse and rapid temperature to a 120 Vac auxiliary supply at terminal
variations. block X1 as discussed in Connecting the
auxiliary voltage supply on page 21 of this
instruction manual. (Refer to the wiring
diagrams provided with the order specific
drawings for terminal numbers and terminal
block location.) After these connections
have been made, circuit breaker CB2, as
shown on Figure 10, must be switched to
the on position.
16
Installation and
commissioning
Hazardous voltages.
Will cause death, serious injury or property damage.
To avoid electrical shock or burns, this equipment must be installed,
operated and maintained only by qualified persons thoroughly familiar
with the equipment, instruction manuals and drawings.
Heavy weight.
Can result in death, serious injury or property damage.
Obtain the services of a qualified rigger prior to hoisting the recloser
switch unit to assure adequate safety margins in the hoisting
equipment and procedures to avoid damage.
17
Mechanical installation The following preparatory work must be
performed:
The following documents are required for
installation: Instruct installation and maintenance
personnel with regard to:
These operating instructions
1. Safety
Order specific drawings
2. Cleanliness at installation site
Installation and commissioning report form
(see page 32). 3. Safety markings
A responsible person (or supervisor) must be 4. Dealing with incidents or unexpected
assigned to oversee the installation and conditions
commissioning work. This person must
Check delivery documents for
instruct personnel during installation and
completeness
commissioning tasks, and check for
compliance with the applicable safety Check all shipping units for shipping
procedures. damage
The installation and commissioning work Inspect power pole ground conductor and
must be performed by authorized personnel install ground conductor, if necessary
who must be qualified persons as described
If installation is on a substation frame,
on page 2 of this instruction manual.
check the foundation for the substation
Suitable lifting apparatus in good working frame and install ground connection, if
condition and transport vehicles with required.
sufficient load-bearing capacity must be used
Mounting the recloser on the pole
for installation.
The recloser is mounted in several steps.
All safety regulations, including NFPA 70E and
Refer to the frame installation drawing
OSHA regulations, must be observed.
provided with the order specific drawings for
Installation and commissioning must be information on mounting frames.
documented (see Installation and
Lifting the recloser switch unit
commissioning report, page 32).
Figure 18: Lifting of the switch unit shows the
Torque requirements for all hardware are as
proper technique for lifting the switch unit.
follows:
The lifting cables should be attached to all
.38 inch: (31 lbf-ft 5 lbf-ft) four lifting lugs and the lifting cables must
not touch the encapsulated pole units.
.50 inch: (75 lbf-ft 9 lbf-ft)
.62 inch: (120 lbf-ft 20 lbf-ft)
.75 inch: (250 lbf-ft 40 lbf-ft).
Preparatory work
Both the installation and commissioning
report (see page 32) and these installation Figure 18: Lifting of the switch unit
instructions are based on the sequence of the
work to be performed. The on-site conditions
may result in deviations from the sequence
shown.
18
Installation of the three-phase type SDR Connection covers
controller on the pole 2
The control and (optional) voltage sensor 1 1
To attach the three-phase type SDR controller cable connections are supplied with covers at
the following components are required: the recloser switch unit and controller. When
connecting the cables, the covers should be
T
wo 0.75 inch mounting bolts with nuts
stored in a clean and dry environment, such
and washers (length equal to pole diameter
as the controller enclosure, in case of later
plus four inches; not included in scope of
use during disconnection of the cables.
delivery)
Electrical installation
T
hree-phase type SDR controller
The following must be carried out in order to
B
atteries.
establish the electrical connections:
1. Insert upper mounting bolt through the
E
stablish the ground (earth) connection, 2
pole (hole spacing 40.5 inches
(1,029 mm)). onnect the recloser switch unit to the
C
1. Lifting eye
three-phase type SDR controller,
2. L ift three-phase type SDR controller with 2. Pole-mounting bracket
two cables using the lifting eyes and onnect the auxiliary voltage, and
C
fasten to the upper mounting bolt.
E
stablish the high-voltage connection. Figure 19: Lifting of control cubicle
Tighten nut by hand.
Establishing the ground (earth) connection
3. lign three-phase type SDR controller and
A
insert lower mounting bolt through the Both the recloser switch unit and the three-
pole and fasten. phase type SDR controller must be connected 2
to the pole ground (earth) or ground (earth) 1 1
4. T
ighten bolted connections and check
in the substation. If surge arresters are 1 1
stability.
installed, these must also be securely
5. Install the four batteries with terminals grounded (earthed).
facing towards each other (per Figure 20)
For correct grounding (earthing), the
and secure with the hook and loop
following must be observed:
fastener strap.
he recloser (switch unit plus three-phase
T 1. Batteries (four)
6. Place temperature sensor on the battery
type SDR controller) must be grounded
under a hook and loop fastener strap. 2. Temperature sensor
(earthed) in accordance with local
7. irst connect the positive terminal, then
F regulations and work practices.
connect the adjacent terminals of two Figure 20: Installation of batteries
T
he cable to be used must be suitable for
batteries using the short connecting
grounding (earthing). This particularly
cables and finally connect the negative
applies for the cross section of the
terminal to the three-phase type SDR
grounding (earthing) cable and
controller connection. Make sure the
connections.
connections have the correct polarity
(compare with the labeling on the T
he cables (control and optional voltage
cables). sensor cable) must be installed as close
together as possible with the ground
Note: Avoid incorrect polarity of batteries.
(earth) conductor (see Figure 23: 2
Connecting the rechargeable batteries with
Connection of cables and grounding 1 3
the wrong polarity will result in damage to
(earthing) of recloser on page 20). Ideally
the controller electronics (PCB2) and also
they should be bundled together.
misoperation of the recloser. 1. Control cable connector
2. V
oltage sensor cable connector
(optional)
3. Ground (earth)
19
7
4 1. Recloser switch unit
1
2. Surge arrester load side (optional)
2
3. Ground terminal (switch unit)
3 4. G
round connection for surge arrester
(optional)
5 6 2
5. Ground wire 1
1. C
onnector for auxiliary power 6. Control cable 3
supply (optional) 4
7. Three-phase type SDR controller
2. C
onnector for voltage sensor
cable (optional) 8. Ground terminal .5 stud (controller) 5
3. Connector for control cable 9. Ground level 6
5. S
tandard cable glands for
user-interface cables
20
Figure 25: Typical terminal block
1. Thermostat arrangement (terminals for the type
7SR224 control and protection relay
2. X1 (auxiliary power supply) illustrated)
3. X4 (customer connections)
6. EMC filter
2 3 4 5
6
Hazardous voltages.
Will cause death, serious injury and property damage.
Do not contact energized conductors.
De-energize and ground the equipment before working on or near high
voltage conductors.
Hazardous voltages.
Will cause death, serious injury or property damage.
Always de-energize and ground the equipment and all terminals before
performing any work near high-voltage conductors.
Work on the recloser switch unit or the control cubicle should be
performed only by qualified personnel.
Do not open the inner panel of the control cubicle, as interior parts
energized at voltages higher than 50 V are present.
Do not disconnect control or sensor cables while recloser is energized,
as connectors contain energized parts.
22
Lockout operation Closing the recloser electrically from the
controller
Lockout operation combines the mechanical
tripping / opening of the recloser and the 1. U
sing a hot stick or suitable rod from the
interlocking to inhibit subsequent closing of ground, push the lockout handle back in
the recloser. completely.
The lockout can also be operated when under 2. F
ollow the control and protection relay
load. instructions to electrically close the
recloser.
For three-pole recloser, all three poles will be
operated simultaneously by the mechanical T
he recloser closes.
link of all poles.
A
fter switching, confirm that the red
Open the recloser CLOSED LED on the control relay indicates
the switch position has been reached.
1. U
sing a hot stick or suitable rod from the
ground, pull down the lockout handle C
onfirm the green OPEN LED is off.
until it reaches the end (lower) position. Figure 27: Lockout handle with ring
T
he switch action is complete.
The recloser opens. By operating the for manual operation (pushed in,
he mechanical position indicator on the
T normal operation)
lockout mechanism, the recloser is
bottom of the recloser switch unit shows
opened mechanically and locked in this
red.
position.
Note: The lockout handle needs to be pushed
The mechanical position indicator on the
back completely. Otherwise, the interlocking
bottom of the recloser switch unit shows
still prevents closing.
green.
The green OPEN LED on the protection
and control relay indicates the switch unit
has operated.
The switch action is completed.
As long as the lockout handle is pulled out, it
is not possible to close the recloser
electrically, whether locally or from a remote
location.
23
Table 2: Troubleshooting Malfunction Remedy
The auxiliary power supply is protected by a miniature circuit breaker
Failure of the auxiliary power supply in the front of the swing panel.
(for example, "Aux power OK" LED
1. Check miniature circuit breaker CB1 and switch on if necessary.
does not light up).
2. Check the status of the external auxiliary power supply.
Ground fault circuit interrupter (GFCI) is protected by a miniature
circuit breaker in the front of the swing panel.
Ground fault circuit interrupter (GFCI)
duplex outlet does not work. 1. Check miniature circuit breaker CB1 and switch on if necessary.
Failure of batteries 1. Check miniature circuit breaker CB3 and switch on if necessary.
2. Check the battery status via the protection and control relay menu
or monitoring device and replace batteries if necessary.
Manual lockout handle is not fully returned to (pushed in) starting
Closing of the recloser is blocked position.
24
Maintenance
Hazardous voltages.
Will cause death, serious injury or property damage.
Always de-energize and ground the equipment and all terminals before
performing any work near high-voltage conductors.
Work on the recloser switch unit or the control cubicle should be
performed only by qualified personnel.
Do not open the inner panel of the control cubicle, as interior parts
energized at voltages higher than 50 V are present.
Do not disconnect control or sensor cables while recloser is energized,
as connectors contain energized parts.
25
Table 3: Maintenance plan Work to be performed Recommended interval
Visual inspections:
3. P
erform battery test or check result of last battery tests at the control
and protection relay.
Protection tests:
1. P
rotection test using secondary injection equipment, in conjunction
Four years (adjust interval
with recloser function test (see the Installation and commissioning
according to experience)
section of the control and protection relay instruction manual)
2. F
unction test of lockout handle.
Reset counter "Switching operations since last visit" (refer to control and Following every maintenance
protection relay instructions) session
26
Technical data
Characteristic Unit Voltage class Table 5: Main
characteristic data
Rated maximum voltage Ur kV 15.5 27.0 27.0 38.0
Rated continuous current Ir A 630, 800 630, 800 630, 800 630, 800
Ambient temperature range C -40 to +55 -40 to +55 -40 to +55 -40 to +55
in
Centerline spacing between phases 14.8 (376) 14.8 (376) 14.8 (376) 14.8 (376)
(mm)
Flashover distance Unit
in
Phase/phase 12.3 (312) 12.3 (312) 12.3 (312) 12.3 (312)
(mm)
in
Phase/ground (earth) 10.4 (265) 10.4 (265) 13.4 (340) 13.4 (340)
(mm)
Creepage distance Unit
in
Phase/ground (earth) 31.9 (810) 31.9 (810) 50.8 (1,290) 50.8 (1,290)
(mm)
in
Between line-side and load-side terminal 46.1 (1,170) 46.1 (1,170) 54.8 (1,390) 54.8 (1,390)
(mm)
27
Current transformer data Altitude correction factor
The current transformer has a ratio of The insulating capability of insulation in air
800 A:1 A. The accuracy is 0.5 VA 5P20 to IEC decreases as the altitude increases due to the
60044-1. reduced air density. The rated lightning
impulse withstand voltage values (see Table
Voltage sensor data (optional)
5) are valid according to IEC 62271-1 and
The ratio of the voltage sensors is adapted to IEEE C37.60 up to an installation height of
operation with the control and protection 1,000 m above sea level. Above a height of
relay and provides a 110 V/3 secondary 1,000 m, the insulation level must be
signal when the recloser is energized at rated corrected in line with Figure 29.
maximum voltage.
Example: At 2,500 m altitude, a unit rated
Ambient conditions 110 kV BIL under usual service conditions
will have a lightning impulse withstand
The type SDR vacuum recloser is suitable for
capability of:
use under usual service conditions as given
in IEEE standard C37.60/ 110 110 110
= = = 91.5 kV
IEC 62271-111, as follows: K em(h-1000)/8150 1.2
Ambient temperature -40 C to 55 C
Solar radiation <1,120 W/m2
Altitude <1,000 m or less
28
15.5 kV and Table 10: Switch unit dimensions
Rated voltage Ur 38.0 kV
27.0 kV and weights
46.2 (1,173) x 20.5 (521) 46.2 (1,173) x 20.5 (521)
Dimensions: length x width x height in (mm)
x 37.9 (962) x 43.2 (1,097)
2
1
6
11
10
2. A
ll voltages: 20.5 (521)
3. 15.5 kV and 27.0 kV: 24.2 (615); 38.0 kV: 27.4 (695)
4. 15.5 kV and 27.0 kV: 37.9 (962); 38.0 kV: 43.2 (1,097)
5. 15.5 kV and 27.0 kV: 23.5 (597); 38.0 kV: 28.8 (732)
7. A
ll voltages: 14.4 (365)
10. A
ll voltages: 0.4 (10)
29
Table 11: Controller Rated voltage Ur All voltages
Dimensions: length x width x height (without
in (mm) 18.0 (457) x 14.0 (356) x 36.0 (914)
pole-mount brackets)
2. 1
4.0 (356)
3. 3
6.0 (914)
4. 4
0.5 (1,029) center line pole-mounting bracket
bolt holes
3 4
2
1
30
A stainless steel nameplate is located at the
rear of the recloser switch unit. A
corresponding rating label is located on the
left wall inside the three-phase type SDR
controller. This label identifies the serial
number of the controller and switch unit that
were tested as a complete assembly per IEEE
C37.60.
1. Manufacturer
1 7
2. Serial number
8
3. Rated maximum voltage Ur
2 9
10 4. R
ated lightning impulse
3
11 withstand voltage Up
4
5 12 5. R
ated short-time withstand
13 voltage (60s)Ud
6
6. Type designation/order
number
SIEMENS
9. D
ate of manufacture/
1 production date
CONTROL CABINET tested with RECLOSER SWITCH
10. Rated continuous current Ir
Product Switch
Type/Style 14 Manufacturer 1
11. Rated symmetrical
Sales Order No. 15 Switch Type 17
interrupting current Isc
Sales Item No. 16 Serial No. 2
Production 12. Weight
Serial No. 2 Date 9
Production
Date 9 Ur 3 13. Standard
Weight 12 Up 4 14. Product type/style
Ud 5
15. Sales order number
Ir 10
13 IEEE C37.60 Isc 11 16. Sales item number
MADE IN USA 17. Switch type
Order Code 6
Instruction
18. Instruction manual code
Manual No. 18
Siemens Industry, Inc.
7000 Siemens Road, Raleigh, North Carolina 27591 18-762-111-020
31
Installation and
commissioning
report
Installation and commissioning report
The installation and commissioning report on
the following pages is intended for using and
copying as a checklist.
32
www.usa.siemens.com/reclosers
Installation and
commissioning report
Type SDR distribution recloser
User
S
afety markings
T
ransit damage.
The recloser (switch unit and controller) is visually in good
A.02
condition and undamaged.
Any paint damage occurring during transport and installation
A.03
has been repaired.
All accessories and special equipment ordered are available/
A.04
assembled at the installation site.
A.05 Pole or foundation is in suitable condition.
Grounding (earthing) is sufficient and in accordance with local
A.06
regulations.
Compare the correct voltage of the recloser. (For example,
compare the rated voltage of the recloser with the system
A.07 voltage. Contact Siemens customer service if the voltage is
incorrect at +1 (800) 347-6659 or +1 (919) 365-2200 outside
the U.S.)
Contacts
point to the center of the battery tray.
B.02
Polarity
labeling on the supply wires on the left and right
correspond to actual connection of the batteries
ook and loop straps are over the batteries and fastened
H
tightly.
Temperature sensor is in contact with a battery and secured
B.03
(see Figure 20).
Cross-sectional area of the ground (earth) connection is
B.05 adequate or the required ground current and connection to the
switch unit is secure.
Auxiliary voltage is connected correctly per order specific
B.06
wiring diagram.
Capacitor discharge switch is in the operating position. Switch
B.07
must be in position O (see Figure 17).
34
Table 14: Function checks
Position indicator on the bottom of the recloser switch unit is green (open).
Press the Close pushbutton:
Recloser closes.
During switching, the "Recloser OK" status LED goes out briefly (capacitors are charged for the next
switching operation). Within 1 s, the status LED lights up green again. A longer period indicates the
charging level of the batteries is very low or CB3 is not switched on.
Recloser opens
Position indicator on the bottom of the recloser switch unit is green (open).
Press the Close function button on the control and protection relay and then press <Enter>:
Recloser closes
During switching, the "Recloser OK" status LED goes out briefly
Recloser opens
Position indicator on the bottom of the recloser switch unit is green (open).
Press the Close pushbutton or the Close function button on the control and protection relay and then press
<Enter>:
Recloser closes
C.06
LED next to the Open function button is no longer lit
35
Table 14: Function checks Item Checklist Notes
(continued)
Mechanical operation of the recloser by pulling the lockout
handle:
Recloser opens
Recloser closes
C.10
LED next to the Open function button is no longer lit
36
Item Checklist Notes Table 16 Other services
E.01 Instruction manual available.
E.02 Routine test records available.
E.03 On-site instruction on recloser/controller.
E.04 Order specific drawings are available.
E.05 Type 7SR224 quick reference guide available.
Technician
Commissioning
engineer
Owner
Supervisor
Instructed person
37
Annex A
38
39
The information provided in this
document contains merely general
descriptions or characteristics of
performance which in case of actual use
do not always apply as described or which
may change as a result of further
development of the products. An
obligation to provide the respective
characteristics shall only exist if expressly
agreed in the terms of contract.
Siemens Industry, Inc. For more information, contact: Subject to change without
7000 Siemens Road +1 (800) 347-6659 prior notice.
Wendell, NC 27591 Order No.:
www.usa.siemens.com/reclosers
E50001-F710-A249-V3-4A00
All rights reserved.
Printed in USA
2012 Siemens Industry, Inc.