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International Journal of Civil & Environmental Engineering IJCEE-IJENS Vol: 12 No: 03 20

Metal Ions Removal From Synthetic Solutions


and Produced Water Using Activated Zeolite.
Maria do Rosrio T. de Abreu1, Francisco Cludio de F. Barros1, Giselle S. C. Raulino2, Ccero P.
Moura1, Ronaldo F. do Nascimento1

corresponding to the metal ions concentrations in produced


Abstract In this study synthetic zeolite 4A was used for metal water are shown in Fig. 1. Fig. 1 shows the diagram for all
ions removal from synthetic aqueous solutions and produced species studied which indicate the predominance species under
water samples of oil platforms in Cear state-Brazil. The pH various potential (E, volts) and pH values. It can be observed
effect on the metal ions removal using zeolite 4A was investigated
for 1.0, 5.0 and 7.0 values. Experimental data obtained with
that the Na+ species is predominant at about -2.8 volts, and
synthetic solutions showed that at a pH 1.0 value strontium and below the specie metallic Na is the predominant. This same
potassium ions are removed almost 100% and 90% respectively, observation can be applied to the vertical lines at pH values of
while for other metal ions the removal was around 60%. In 0 to 14 for the K species. The diagram for Mg species shows
contrast, the metal ions removal from producer water on the that the Mg2+ ions is predominant at potential higher -2.0 volts,
zeolite was lower due to presence of several matrix effect. which converts to Mg(OH)2 at a pH 8. The diagram shows
Ca2+ species soluble for -3.1 to 1.3 volts, which converts to
Index Terms Produced Water, Wastewater treatment; Ca(OH)2 at a pH value of about 11. Similar analysis can be
Adsorption; Zeolites
applied for E-pH diagram of Sr species which converts to
Sr(OH)2 at a pH value of 14 [11].
Thus, the methods usually used to remove metal ions in
I. INTRODUCTION
water, such as chemical precipitation, ion exchange and

P RODUCED water is the largest waste stream generated in


oil and gas industries. In oil exploration, it can exist in oil
reservoirs since its formation and as being injected into the
adsorption need to have accounted the species distribution
dependence with pH.
Zeolites are hydrated aluminosilicates with a precise
secondary recovery processes [1] [4]. The produced water in geometry of crystal structure and pores of uniform size, which
general is more saline than seawater, and contains inorganic form channels of molecular dimensions with high capacity of
compounds dissolved, such as anions (Cl-, SO42-, CO32-, HCO3- exchange cations from their structure. They are widely studied
), cations (Na+, K+, Ca2+, Mg2+, Ba2+, Fe2+) and traces of toxic as low-cost ion exchangers for the treatment of wastewater
metal ions, and has been subject of several studies [1], [3], [5] containing inorganic solutes. The synthetic zeolites have
[9]. replaced the natural ones because of their higher thermal
The discharging of produced water or pollution by stability and selectivity in catalytic reactions. In this context,
petroleum has become a significant issue of environmental metal ion exchange, using zeolites, has been used for metal
concern due to importance of this natural resource in the ions removal from aqueous solution due to the relatively low
energetic matrix. In most cases, petroleum-related pollution is cost [12] [21].
a chronic problem, due to port activities and the outflow of The aim of this study was verify the efficiency of a synthetic
urban and industrial wastewater contaminated with petroleum zeolite 4A on the removal of Ca2+, Mg2+, Na+, K+ and Sr2+
and its derivatives [1], [8], [10]. from multielement synthetic solutions and produced water of
The behavior of metals ions in aqueous systems can be oil industry
predicted from chemical equilibrium data. The Eh - pH
diagrams using different metal ions concentrations
II. MATERIALS AND METHODS
M. R. T de Abreu is with the Federal University of Cear, Cear, Brazil
(e-mail: rosario_teofilo@hotmail.com). A. Chemical and Reagents
F. C. F. Barros is with the Federal University of Cear, Cear, Brazil
To prepare the synthetic solutions the following salts of
(e-mail: fcoclaudio@hotmail.com).
G. S. C. Raulino is with the Federal University of Cear, Cear, Brazil metal ions were used (VETEC, So Paulo, Brazil):
(e-mail: gisellescr@yahoo.com.br). MgCl2.6H2O (98% purity), KCl (99.95% purity), NaCl (99.5%
C. P. Moura is with the Federal Institute of Cear, Cear, Brazil purity), Sr(NO3)2.6H2O (99% purity) and CaCl2.6H2O (99%
(e-mail: teonemoura@yahoo.com.br).
R. F. Nascimento is with the Federal University of Cear, Cear, Brazil purity).
(Corresponding author, phone: +55 85 33669042; e-mail: ronaldo@ufc.br).

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International Journal of Civil & Environmental Engineering IJCEE-IJENS Vol: 12 No: 03 21

Multielement synthetic solutions were prepared from their Na+ (10738.83 mg L-1), K+ (1066.42 mg L-1), Sr2+ (586.39 mg
respective salts in distilled water, in the following L-1), and final pH adjusted with NH4OH and HNO3 solutions
concentrations: Ca2+ (1471.67 mg L-1), Mg2+ (89.52 mg L-1), (analytical grade).

Fig. 1. E-pH diagrams for soluble species concentration: Na (10 moL L-1), K (3.50 moL.L-1), Mg ( 20.0 moL L-1), Ca ( 27.50 moL.L-1) and Sr (2.50 moL L-1 ) for
aqueous solutions at ionic strength constant ( for calculate, I = 10.0 moL.L-1) and temperature (25oC). The Eh -pH diagrams were constructed by the Medusa software.

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containing 0.4 g of zeolite 4A. Aliquots of 5.0 mL of the eluate


A. Adsorbent
were collected for determination of the ion concentration.
A zeolite type 4A as synthetic adsorbent was used for The produced water samples used in this study were
removal of dissolved cations in synthetic solutions and collected from oil platforms located in city of Paracuru, Cear
produced water. Zeolite 4A was synthesized according to State -Brazil. The pH samples were between 5 to 7. Before the
previous report [22]. Kaolin material was used as Si and Al column adsorption study the pH value of the produced water
source. Controlled conditions and SiO2/Al2O3, Na2O/SiO2 and was adjust to 1, as a consequence of previous studies with
H2O/Na2O appropriate stoichiometric ratios were used [23]. synthetic solutions as described in item 2.5. An aliquot of 10.0
Then, a mass of 1.0 g of zeolite 4A was activated with 10.0 ml mL of produced water sample was diluted to 50.0 mL (at pH
of ammonium acetate 1.0 mol.L-1 and then calcined at 400 C 1.0) in a volumetric flask for reduce the high concentrations of
for 30 minutes in a muffle oven. The activation aimed to metal ions. After dilution, the metal ions concentration were:
provide a greater ion exchange capacity of zeolite 4A. Mg2+ (495.90 mg L-1); K+ (126.60 mg L-1); Na+ (8853.33 mg
L-1); Sr2+ (216.38 mg L-1); Ca2+ (1098.62 mg L-1). This
B. Column Adsorption solution was percolated through the column in same conditions
Adsorption studies using a fixed bed column (7.5 cm x 1.4 as described previously.
i.d cm) packed with 0.4 g of zeolite 4A (bed height of 1.2 cm )
were conducted at room temperature (272C) to verify the E. Metal Ions Determination
removal efficiency of the metal ions by the column. The metal ions concentrations in the aqueous solutions were
A peristaltic pump (model miniplus 3 - Gilson) was used to performed using atomic absorption spectrophotometer
percolate the multielement ions synthetic solutions (50 mL) at VARIAN model AA240FS. The analytical curves were
pH 1.0, 5.0 and 7.0 and for a sample of produced water (at pH obtained by external standard method of five points from the
1.0) through the column with down flow rate of 1.0 mL min-1. standard solutions 1000 mg L-1 of each metal for the analytical
Aliquots of 5.0 mL of eluate were collected for analysis and conditions in according to Table I.
construction of breakthrough curves.
TABLE I

C. Adsorption Capacity OPERATING CONDITIONS OF ATOMIC ABSORPTION SPECTROPHOTOMETER IN


FLAME.
The amount of metal ions adsorbed was calculated in
according to equation 1: Ion Wavelength (nm) Linear Range (mgL-1) Type of flame
+
Na 330.3 5 - 200 air / acetylene
(1) K+ 404.4 15 - 75 air / acetylene
Ca2+ 239.9 5 - 200 air / acetylene
Mg2+ 202.6 1 - 20 air / acetylene
Where C0 and C are the initial and final concentration (mg Sr2+ 460.7 0.5 - 4 air / acetylene
L-1) of the metal ions solutions in contact with the mass of
zeolite
The adsorption capacity (Q) of zeolite 4A was determinate F. Characterization of Zeolite
by equation 2: Infrared
Each sample of zeolite (2 mg) was combined with Kbr (98
(2) mg) making the pellet applying a pressure of 2 tons. The
pellets were dried at 130 C under vacuum. Each spectrum was
recorded only once by accumulation of 20 scans at 4 cm-1 with
Where: Q is the adsorption capacity on each experiment
resolution between 400 to 4000 cm-1 using Fourier transform
(mg g-1), C0 is the initial concentration of metal ions (mg /L-1),
infrared spectrophotometer (Shimadzu, Japan).
Ci is the final concentration of metal ions on each collected
point i (mg L-1), Vi is the volume percolated on the column
X-ray
between two collected points (L) and mads is the mass of
XRD experiments were performed in Rigaku (DMAXB) x-
zeolite used for each experiment (g).
ray powder diffractometer by using a Bragg-Brentano
geometry. The powder patterns were collected in the
D. Study of pH Effect continuous mode with scan speed of 0.5.min-1 (2). Cu K
The pH of multielement solutions synthetic of Na+, K+, radiation was used with the tube operated at 40 kV and 25 mA.
Mg2+, Ca2+ and Sr2+ was adjusted at 1.0, 5.0 and 7.0 with nitric The sample with the particle size below 74 m (400 mesh) was
acid and ammonium hydroxide. Thus, each solution was selected for the diffraction measurement.
percolated with a flow rate of 1.0 mL min-1 through columns

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III. RESULTS AND DISCUSSION structure. These events can be noted with the emergence of
two new bands at 680 cm-1 and 810 cm-1, which are attributed
A. Adsorbent characterization to groups OH+ linked to aluminum or silicon atoms.
The zeolite was activated with the ammonium ion in order The zeolite XRD measured pattern is shown in Fig. 3. As
to replace the sodium ions present in its composition and allow expected, only one crystalline phase of zeolite 4A was
the formation of acid sites by the introduction of H+ in the achieved. It can be observed by comparing the zeolite A
zeolite primary structure, which consists basically of Al-O-Al, pattern (Fig. 3a) with the reference pattern [24] (Fig 3b), as the
Al-O-Si, and Si-O-Si groups, converting them into groups. relative intensities and peaks locations are satisfactorily
Protons are binding to oxygen atoms, and enabling them to similar.
promote ion exchange with other ionic species. Fig. 2 shows
the infrared absorption spectra of the activated zeolite.
B. Study of pH Effect
The efficiency of the ion exchange processes for different
metal ions depends on the size and charge of cations as well as
the zeolite structure [13] However, the pH value is a
A significant parameter for metal ions removal by zeolite as well
Absorbance

B as it can influence the characteristic of the exchangeable ions


and of the zeolite [25].
3700 3190 The metal ions removal from synthetic solution at pH 1; 5
C
680
and 7 value is shown in Fig. 4. It was observed that the amount
2360 1650
1400 of metal ions adsorbed by zeolite studied is dependent of pH,
810
and which it increases with decrease of pH solution.
The results shown in Fig. 4 indicate that strontium and
1020
potassium ions are removed almost 100% and 90%
3850 3500 3150 2800 2450 2100 1750 1400 1050 700
-1 respectively, while for other ions such as magnesium, calcium
Wavenumber, cm
Fig. 2. IR Spectra of (A) Zeolite 4A, (B) Zeolite Ammoniacal, and (C)
and sodium was around 60% at value of pH 1. This result
Activated Zeolite. suggests that there is no competition between protons and
strontium ions for zeolite sites. In contrast, the lowest removal
for potassium, magnesium, calcium and sodium ions was
obtained at pH 5 and 7, probably due to the effect of
competition with H+.

Fig. 3. a) XRD pattern of synthesized zeolite A and b) reference XRD


zeolite A pattern.

As can be observed in spectra (Fig. 2), sodium ion was Fig. 4. Metal ions removal from synthetic solutions at pH values.
replaced by ammonium ion, and after their thermal
decomposition obtained the activated material. There was no
The removal of mono and divalent metal ions follows the
change in the basic structure of the zeolite, because the signals
tendency, Na+ < K+ and Sr2+ < Mg2+ < Ca2+ , respectively. It is
at 1020 cm-1, 1650 cm-1 and broad band near 3000 cm-1, which
known that the ion exchange capacity increases with increasing
refer to structural groups Si-O (deformation and stretching)
ion charge, but decreases with its hydration [26], [27]. These
and O-H (stretching), show no change. On the other hand, the
results are consistent with the ones found in the literature [26]:
presence of ammonium ion was evidenced by bands at 1400
cm-1 and broadband with doublet between 3190 cm-1 and 3700 H+ > Cs+ >Rb+ > NH4+> K+> Na+> Li+
cm-1, concerning the deformation and stretching N-H, Ba2+ > Sr2+> Ca2+>Mg2+
respectively. After calcination the protons are trapped in the

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The results at values of pH 5 and 7 also are shown in Fig. 4.


It was observed that the metal ion removal decreases TABLE III
ADSORPTION CAPACITIES OF ZEOLITES FOR 50 ML OF MULTIELEMENT METAL
significantly at values of pH 5. The strontium ion removal IONS SYNTHETIC SOLUTION AND PRODUCED WATER.
from synthetic solution at pH 7 (Fig. 4) was greater than other
ions metal. On the other hand, magnesium was strongly Q (mg g-1)
affected by increasing of pH. Ca 2+
Mg 2+
Na+ K+ Sr2+
It can be noted, in general, that increasing of pH tend to a pH 1.0 92.3 71 637.3 88.7 73.2
decrease of metal ions removal in zeolite 4A. This effect was pH 5.0 74.4 - 276.9 96.6 47.4
pH 7.0 119.1 - 353.1 13.9 58.7
greater for magnesium and sodium ions. Strontium ions produced water
showed greater removal than the other metal ions studied. The (pH 1.0) 135.1 15.4 180.4 - 19.2
calcium ions removal was between 40 and 65%.

TABLE IV
C. Produced Water Sample METAL IONS REMOVAL FROM PRODUCED WATER BY VARIOUS METHODS.

The results obtained for produced water and synthetic Removal Reference
Ions Material (%)
solution at pH 1 are shown in Tables II and III for a Ca2+, Mg2+, Na+, Zeolite 4A 60 - 99 Present
comparison. It can be seen that the metal ions removal was K+, Sr2+ study
greater for calcium and strontium ions. The removal of sodium Zn , Cd2+, Cr3+,
2+
Sponges-like Luffa 66 - 92 [3]
Pb2+ cylindrica
and magnesium ions is about 20%, and 30% for potassium.
Ca2+, Mg2+, K+, Electrodialysis 50 [29]
Investigations with the produced water at pH 5 or 7 were not N+
carried out, because data experimental obtained from synthetic Na+, K+, Ca2+, Carbon aerogel-based 8 -22 [30]
solutions showed a better metal ions removal at pH 1. Mg2+
Ni2+, Cd2+, Cr3+ Waste stabilization 95 - 99 [31]
The comparative results between synthetic solution and ponds
produced water are shown in Table IV. It can be observed that
zeolite has a greater efficiency for the metal ions removal from
synthetic solution, except for calcium ions. This can be IV. CONCLUSION
attributed to the matrix effect from produced water, due to
presence of several dissolved solutes, which increase the ionic The pH affects the ion-exchange capacity of zeolite 4A. The
strength from solution as well the ions competition by the metal ions removal was higher at pH 1.0. In this pH the
zeolite adsorption sites. removal of strontium and potassium ions was more efficient.
It is well known that increasing pH, metal complexes can be The removal of metal ions in produced water was affected
formed due to reactions with the inorganic ligands present in by matrix effect.
produced water, such as CO32-, SO42-, OH-, PO43-and CH3COO- Even if the results are satisfactory, further studies are
which are more or less soluble and can influence in the process needed like: breakthrough curves, ionic effect, flow rate and
of ion exchange [28]. column length.
Zeolite 4A has a satisfactory capacity adsorption to remove
TABLE II certain metal ions presents in solutions, and has therefore
COMPARISON OF METAL IONS REMOVAL OF THE SYNTHETIC SOLUTION AND potential to be used as an adsorbent in the treatment of
PRODUCED WATER SAMPLE AT pH 1.0.
produced water.

Removal (%)
Ca2+ Mg2+ Na+ K+ Sr2+
synthetic solution 55.75 63.58 52.76 83.43 99.91 V. ACKNOWLEDGMENT
produced water 98.35 24.83 19.38 33.2 88.7 The authors would like to thank the organizations
FUNCAP, CAPES and CNPq (Process No. 486059/2007-3)
D. Produced Water Sample for financial assistance and the LANGUA and LAT
Table III shows the zeolite adsorption capacity. It can be laboratories (Federal University of Cear) for its technical
seen, except for calcium and magnesium, that the zeolite support.
adsorption capacity is lower for production water than
synthetic solution. However, more studies are needed to
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