PROYEK PEMBANGUNAN PABRIK FERONIKEL HALMAHERA TIMUR (P3FH)

PIPING WALL THICKNESS CALCULATION

CALCULATION
Document Number : P3FH-PP-9000-CAL-0001
WALL THICKNESS CALCULATION SHEET
PIPING CLASS : A1
Rating : ANSI#150 Service Line : Cooling Water (Softened), Cooling Water (Non-Softened), Return
Water (Softened), Return Water (Non-Softened), River Water
Max Design Pressure : 10 bar 145 psi
Design Temperature : 60.0 C 140.0 F
Design Code : ASME B31.3 Material Basis : Carbon Steel & Carbon Steel with Concrete Lining
Mill Tolerance : -12.50% Corrosion All'n : 1.50 mm
Mechanical All'n : 1.162 mm for PT 15A, per JIS B0203
Formula : t = P.D / 2 (S.E.W + P.Y) , inch equation (3a), para 304.1.2 (a), ASME B31.3 1.162 mm for PT 20A, per JIS B0203
tm = t + C, inch equation (2), para 304 (a), ASME B31.3 1.479 mm for PT 25A, per JIS B0203
1.479 mm for PT 40A, per JIS B0203
Where : t : Pressure design wall thickness, inch.
tm : Minimum required thickness, inch
P : Internal design pressure, psi.
D : Outside diameter of pipe, inch, per ASME B36.10M Table 1.
S : Allowable stress for pipe material, psi, per ASME B31.3 Appendix-A.
E : Longitudinal weld joint factor, per ASME B31.3 Appendix-A
W : Weld joint strength reduction factor, per ASME B31.3 Table 302.3.5.
Y : Temperature factor, per ASME B31.3 table 304.1.1 .
C : The sum of mechanical allowances (groove depth and threading) plus allowances for corrosion and errosion, inch

Selected Thickness
Material Selection D S E Y W Calc. Thk, t C Required Thk, tm Status
DN Under mill tolerance Commercial
*Note 1 (inch) (mm) (psi) - - - (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) Sch *Note 2 Ratio
15A ASTM A106 Grade B, Seamless 0.8 21.3 20000 1 0.4 1 0.003 0.08 0.105 2.66 0.108 2.74 0.128 3.26 0.147 3.73 80 PASS 84%
20A ASTM A106 Grade B, Seamless 1.1 26.7 20000 1 0.4 1 0.004 0.10 0.105 2.66 0.109 2.76 0.135 3.42 0.154 3.91 80 PASS 81%
25A ASTM A106 Grade B, Seamless 1.3 33.4 20000 1 0.4 1 0.005 0.12 0.117 2.98 0.122 3.10 0.157 3.99 0.180 4.56 80 PASS 78%
40A ASTM A106 Grade B, Seamless 1.9 48.3 20000 1 0.4 1 0.007 0.17 0.117 2.98 0.124 3.15 0.175 4.45 0.200 5.08 80 PASS 71%
50A ASTM A106 Grade B, Seamless 2.4 60.3 20000 1 0.4 1 0.009 0.22 0.059 1.50 0.068 1.72 0.135 3.42 0.154 3.91 STD PASS 50%
65A ASTM A106 Grade B, Seamless 2.9 73.0 20000 1 0.4 1 0.010 0.26 0.059 1.50 0.069 1.76 0.178 4.52 0.203 5.16 STD PASS 39%
80A ASTM A106 Grade B, Seamless 3.5 88.9 20000 1 0.4 1 0.013 0.32 0.059 1.50 0.072 1.82 0.189 4.80 0.216 5.49 STD PASS 38%
100A ASTM A106 Grade B, Seamless 4.5 114.3 20000 1 0.4 1 0.016 0.41 0.059 1.50 0.075 1.91 0.207 5.27 0.237 6.02 STD PASS 36%
150A ASTM A106 Grade B, Seamless 6.6 168.3 20000 1 0.4 1 0.024 0.61 0.059 1.50 0.083 2.11 0.245 6.22 0.280 7.11 STD PASS 34%
200A ASTM A106 Grade B, Seamless 8.6 219.1 20000 1 0.4 1 0.031 0.79 0.059 1.50 0.090 2.29 0.282 7.16 0.322 8.18 STD PASS 32%
250A ASTM A53 Grade B, ERW 10.7 273.0 20000 0.85 0.4 1 0.046 1.16 0.059 1.50 0.105 2.66 0.319 8.11 0.365 9.27 STD PASS 33%
300A ASTM A53 Grade B, ERW 12.7 323.8 20000 0.85 0.4 1 0.054 1.38 0.059 1.50 0.113 2.88 0.328 8.34 0.375 9.53 STD PASS 34%
350A ASTM A53 Grade B, ERW 14.0 355.6 20000 0.85 0.4 1 0.060 1.51 0.059 1.50 0.119 3.01 0.328 8.34 0.375 9.53 STD PASS 36%
400A ASTM A53 Grade B, ERW 16.0 406.4 20000 0.85 0.4 1 0.068 1.73 0.059 1.50 0.127 3.23 0.328 8.34 0.375 9.53 STD PASS 39%
450A ASTM A53 Grade B, ERW 18.0 457.0 20000 0.85 0.4 1 0.076 1.94 0.059 1.50 0.136 3.44 0.328 8.34 0.375 9.53 STD PASS 41%
500A ASTM A53 Grade B, ERW 20.0 508.0 20000 0.85 0.4 1 0.085 2.16 0.059 1.50 0.144 3.66 0.328 8.34 0.375 9.53 STD PASS 44%
600A ASTM A53 Grade B, ERW 24.0 610.0 20000 0.85 0.4 1 0.102 2.59 0.059 1.50 0.161 4.09 0.328 8.34 0.375 9.53 STD PASS 49%
650A API 5L Grade B, SAW 26.0 660.0 20000 0.95 0.4 1 0.099 2.51 0.059 1.50 0.158 4.01 0.328 8.34 0.375 9.53 STD PASS 48%
Note 1. Material selection list and available size as per document number :P3FH-PP-9000-SPE-0001 "Specification for Piping Material Class" for each individual line class.
2. If required thickness same or less than selected thickness under mill tolerance, status shall be "PASS".
If required thickness more than selected thickness under mill tolerance, status shall be "FAIL" and must be changed with higher commercial wall thickness.