Mine Plan of Turamdih Mine had already been prepared and approved
by AMD in the year 2004, vide their letter no.: AMD/MPA/3M (UCIL
TMD)/2004/901, dated 3rd September 2004. This mine plan needs its
modification due to the expansion of mine from 550 tpd to 1500 tpd.
The present report is being prepared following the guidelines of
Rule 10 of Mineral Conservation and Development Rules 1988 for
the purpose of submission and subsequent approval of Department
of Atomic Energy (DAE), Govt. of India. This modified mining plan
report after being approved by DAE, is required to support the EIA/
EMP report to be submitted to Ministry of Environment and Forest
(MoEF), Govt. of India.
LOCATION AND ACCESSIBILITY
The mining lease area of 588.95 acres (557.18 acres and additional
land of 31.77 acres) falls within Nandup, Banduhurang and Purihasa
village of Dist. Singhbhum East of Jharkhand. The land under mining
lease mainly consists of Govt. Khas land, forest land and private
land. The summarized schedule of land under different villages within
proposed mining lease area have been presented at Table 2.1.
Table 2.1
Land Schedule
2 (b) The location plan of the area has been shown in drg. No MEC/
Q6HF/11/16/01. The cadastral plan showing details of plot
nos. and type of land under proposed mining lease are shown
in drg no. MEC/Q6HF/11/16/02.
2 (c) UCIL has applied for mining lease over an additional area
of 31.77 acre in mouza Nandup of district, Singhbhum (E),
Jharkhand also. It is a totally forest land which was excluded
in earlier lease application to avoid delay in getting mining
lease. A copy of mining lease application submitted to
D.M.O. ,Jamshedpur has been enclosed as annexure IX . This
additional forest land of 31.77 acres is required because,
the lower horizon of ore body exist below this piece of forest
land and as per FCA-1980 it is necessary to have diversion of
forest land for mining below it.
3 GEOLOGY AND EXPLORATION
RQP/CAL/341/2006/A
AMD/MPA/6/2006
3(a) (i) Physiography and drainage
RQP/CAL/341/2006/A
AMD/MPA/6/2006
Recent - Alluvium
Proterozoic - Quartzite
Feldspathic- Quartz chlorite schist
Chlorite sericite schist
RQP/CAL/341/2006/A
AMD/MPA/6/2006
3(b) (i) Topographic/Geological plan
Surface plan of the leasehold area and geological plan has been shown in drg no. MEC/
Q6HF/11/16/03 and MEC/Q6HF/11/16/04 respectively.
The past exploration of the area carried out by different agencies has been briefly described
in the following table 3.1.
Table 3.1
Exploration status of the deposit
With the presence of no. of geological disturbances, it is suggested to explore the deposit
before planning of the stopes. Keeping this in view for next two years (from 1 st December
2007), the detailed exploration programme level wise & depth wise has been chalked out
and given in the table 3.2.
Table 3.2
Future Exploration Programme
The following agencies interpreted the geology of the deposit and estimated the geological
reserves. The interpretation made by them is as follows:
AMD/UCIL interpretation
The ore mineralization in bounded by three main faults in the south-east south and
north-west of the deposit.
A series of three to four number of parallel reverse faults have been predicted on the
basis of borehole data between these boundary faults.
The continuity of mineralized zone has been disturbed and displaced along these parallel
faults resulting into poor correlation of borehole data.
Twelve nos. of geological transverse sections showing disposition of ore body predicated
parallel reverse faults grade and thickness have been prepared.
A typical transverse section along line-4 has been shown in figure 1.
The dip of ore body has been interpreted between 200 to 450 in different sections of
UCIL/AMD.
The attitude of litho unit has not been interpreted in these sections.
Based on disposition of ore body UCIL/AMD has identified two horizons of mineralization
namely upper lode and main lode.
Seltrust Interpretation
Based on resistivity survey carried out by AMD during 1973 and 1983. Seltrust has
predicted occurrence of three boundary fault in the area.
The series of parallel reverse faults predicted by UCIL/AMD have not been interpreted by
Seltrust based on available a resistivity survey data and litology of bore holes.
The continuity of mineralisation between adjacent bore holes has been predicted by
Seltrust during interpretation of geometry of ore body.
Based on disposition of mineralized zones in different sections three superimposed ore
bodies namely, lower, intermediate and upper horizons have been identified.
The attitude of the beds has been considered as more or less flat with about 30 0 dip in
the south-western area of the deposit. However, reversal of dip has been shown in the
central and north-eastern part of the deposit ranging between 10 0 and 200.
Reporting of reserves and grade of any uranium deposit of our country are considered to be
classified information as per atomic Energy Act 1962 (33 of 1962). However, for Atomic Mineral
Directorate of Atomic Energy (AMD), the detailed reserve is placed at annexure VII. Based upon
statistical interpretation of all different lodes, production achieved since opening of the mines,
which is about 0.58 million tonne till 31st March-2008. The grade of the ROM ore is 0.034 % of
eU3O8. It is depicted in the chart 3.1.
15.9%
29.2%
35.3%
0.026-0.035%eU3O8
0.036- above
64.7%
Chart 3.1
4.0 MINING
Development of Turamdih Uranium deposit was planned by UCIL way back in the year 1982-
84, when a detailed project report was prepared for an underground mine for a production
of 1500 tpd ROM uranium ore, utilizing the existing ore processing facility available at
Jaduguda.
The implementation of project took off in the year 1988 and construction of mine including
opening and development of declines and shaft sinking were started. A vertical shaft was
sunken upto a depth of 97 m and 2 nos. of declines at 8 and 11 were driven to a depth of
70 m and 60 m respectively during that period.
However, the above construction work was suspended in the year 1992-93 as per the
decisions taken at that time. Subsequently, mine openings were sealed and 195 acres of
the acquired land along with housing facilities at Turamdih were sold out.
UCIL is now planning to open up Turamdih Project in a phased manner, to meet the
additional Uranium requirement of the country for generation of nuclear power as per tenth
and eleventh five year plan layout.
The Mine Plan has been prepared for 550 tpd in the first phase and 750 tpd in the second
phase which was duly approved by AMD in the year 2004.Approval copy enclosed as
annexure -X.
The ore body occurs at three independent horizons at 70 m, 120 m and 180 m depth as
three different sets of lodes. Based on their positions, the ore-bodies are also termed as
upper, intermediate and lower horizons. Out of these, ore only at upper and intermediate
horizons are planned to be mined. The stripping ratio, even for the upper horizon works out
to be more than 1:20. Thus to extract it economically, the underground method of mining
has been found logically to be more suitable for the deposit.
Based on the existing nature of the deposit and the prevailing geological conditions the
Horizontal Cut and Fill with Post Pillar mining method has been proposed for mining of the
deposit. This is also existing method of working. However, exploratory drilling is being
carried out in the deposit below ground and it is envisaged to find some blocks of massive
ore body and if that occurs, sub-level stoping method shall be adopted to exploit that ore
body.
a) The ore body at Turamdih is lenticular and is of irregular shape in horizontal as well as
vertical directions. For this reason stope extremities are to be defined and it is important
to establish the exact ore geometry before regular slices can be taken.
b) The ore drive, approximately 5.0 m X 3.2 m is developed along the footwall contact from
one end of the proposed stope block to other end along the strike. Often each stope is
a distinct ore lens and the above development of ore drive establishes the length and
behavior of the ore body at the level. Ore drives are developed in similar manner at the
upper and the lower levels.
c) The ore drive as stated in clause -b at the lowermost level will be widened to expose
the hang wall subject to a maximum width of 8.0 mtrs. Above this width regular 5 m
X 5 m pillars are left in both strike and dip direction systematically. This establishes the
exact width of the ore body in the proposed stope block. This is especially important at
Turamdih as the ore body is lenticular and highly irregular in nature.
d) At both extremities of the proposed stopping block, raises are put up to connect the
lower level to the upper level.
e) A ramp is developed in ore/footwall rock to provide access for the trackless equipments
like Jumbos & LHDs to the stope. Ramp is developed either from upper level to lower
level or from lower level to upper level or a combination of the two.
f) The back of the ore drive is stripped up to a height of 5m to provide access to Physics
and Geology personnel to establish the vertical geometry of the ore body. This helps in
planning the distances at which footwall drift needs to be developed.
The above completes the development and stopping commences by cyclic slicing and filling.
This progresses from the lower level to the upper level.
2. Sub-level Stoping
Sublevel stoping is a mining method in which entire mining block is divided horizontally by
driving sublevels at an interval of 10-15 m Entire block is provided with two end raises /or
ramps at the end of mining block to facilitate return air passage and also it provides second
entry/outlet from stope.
Block development mainly includes drivage of haulage level ,which is always kept in waste /
country rock , extraction cross cuts mostly at an interval of 15-20 m (this may vary as per
applicability and stope design in particular case), draw points (which are conical funnel type
excavation to collect blasted ore/mineral) and slot either below sublevel/or just above draw
points to provide free face for blasting and end connections, which may be either 2 m X 2 m
end raises or 4.5 m X 3 m ramp to facilitate access of trackless equipment (as applicable in
Turamdih mines case).
Moreover, micro level mining parameters like sill pillar size, distance between two draw
points, height of draw points ,location of secondary ore passes, length of extraction
crosscuts, panel/stope size shall be fixed after proper geophysical study/rock mechanics
design
Many specific alterations in original method are required to improve equipment mobility and
avoid captivity of loader and drills.
In this method, ore is blasted from different levels of elevation but is removed from one
level at the bottom of the mine. Before mining begins, an ore pass is usually excavated
from a lower to a higher elevation. Jumbos selectively drill holes into the roof of the drift
and charge them with explosives. When the roof is blasted, loose rocks, or muck, fall
through the ore pass. A scoop tram (ST) or Load Haul Dump (LHD) vehicle transports the
muck to main ore pass where it falls to a crusher before being hoisted to the surface. As the
muck is taken out, more drilling of the freshly exposed roof continues. The roof is blasted
till it is so high that it cannot be reached by a jumbo. Then a jumbo working in a higher
elevation drift is used to intersect the stope. After blasting, the ore falls down to the lower
drift where scoop trams or LHDs can drive in to load the muck and dump it at an ore pass.
Drilling and blasting continues until the stope is completely excavated. Once the stope is
completely hollowed out, it is backfilled from the bottom to the up. The backfill material
used can be a mixture of sand and rocks, waste rock with cement, or dewatered mill tailings
(rejected low grade ore from processing, usually fine and sandy). The backfill material must
have a lot of strength to support the roof of the empty stope.
v Cross section of drive, drift and cross cuts will be 4.5 m x 3.0 m.
v During jumbo drilling, depth of hole will be 3.4 m to get a pull of 3.0 m -3.2 m.
v Back support by Rock-bolting will be done, wherever necessary, at 1.6 m x1.6 m
grid pattern wherever necessary. However, this pattern will be further refined with
experience and technical study.
v Ore will be hauled up by trackless method using ST/MT (LHD/LPDT) combination in
phase - I and subsequently by skip hoisting system through shaft in phase II.
In Horizontal cut & fill and the sublevel stoping method about 60% recovery can be safely
planned. Reporting of reserves and grade of uranium deposits of our country has been
considered to be classified information as per Atomic Energy Act 1962 (33 of 1962).
However, sufficient mineable reserves have been estimated in the area to cater the mine for
a period of more than 15 years. The details of mineable reserves are placed at annexure
VIII.
4(a) (v) It has been planned that the rated production of 1500 tpd will be achieved in 3 rd year
(Dec'09 - Nov'10)
Table 4.1
Year wise excavation schedule
Year Wast ROM Sellable Sub- Mineral Ore : OB
e (tpd) ore grade rejects ratio
(tpd) ore
Year 1 400 750 700 - -
(Dec 07 Nov 08) It is an under
Year 2 450 1,000 1,000 - - ground mine.
(Dec 08 Nov 09) Hence, not
Year 3 500 1,500 1,500 - - applicable.
(Dec 09 Nov 10)
Year 4 500 1,500 1,500 - -
(Dec 10 Nov 11)
Year 5 500 1,500 1,500 - -
(Dec 11 Nov12)
The year wise stope wise production schedule is given in drg. no.: MEC/Q6HF/11/16/10A.
Composite surface plan indicating various mine openings (shafts and declines),
infrastructure and dump etc. are given at drawing no. MEC/Q6HF/11/16/03.
i. Capacity
Mine capacity has been fixed as 1500 tpd from the 3rd year as already indicated. The base
year in preparation of this mine plan is considered as December, 2007, which is the start of
the first year as per this modified mine plan.
Conceptual mining plan for first five years, based on geological & mining considerations are
indicated in Drawing no. MEC/Q6HF/11/16/06 to MEC/Q6HF/11/16/10.
This mine does not have O/C mining operation, hence not applicable.
4(h) (i) Mode of entry: one decline and one vertical shaft.
Turamdih Mine has been proposed to have two main entries. At present underground
development work is largely concentrated at 1st (110mRL) level and 2nd level (75mRL)
though the decline drivage has reached to the third level (40mRL). The mine uses trackless
mining system with diesel vehicles for different purpose. The details are as follows: -
a. 80 service Decline
The mine has at present main entry through 80 Access Decline. This is an incline roadway of
5m X 3m cross section from surface upto 3rd level of the mine. This will be the main service
route of the mine till the commissioning of the main shaft. This had already been developed
up to the 3rd level. This will be used for transportation of around 750tpd of ore from the
faces to the surface through LPDT from the first level and partly from the 2 nd & 3rd level.
b. Vertical Service Shaft (5m diameter, concrete lined)
This will be the main production shaft in future from the deeper levels. The shaft had been
sunk up to 97 m depth before closure of the project in 1992. After reopening in November
2002 the shaft is proposed to deepen up to 260 m depth from surface. Present depth is 240
m. This will be used to transport 750 tpd of ore from the 3rd level and 4th level and a part
of ore from the 2nd level through skip winding.
Single drum service winder with cage and counter weights is proposed for the winding
system in the mine.
The main shaft is used for raising and lowering of men and material. It is proposed to
have a single deck cage having a capacity of 14 persons. This will be adequate to fulfill the
transport need of the mine. For rising of the ore from the mine in second phase, 2.4 t skip
will be used. It is envisaged that skip will hoist at a rate of 72 t/h. So, hoisting capacity per
day will be 750 t. Thus it would safely meet the target of 750 tpd of ROM ore hoisting. The
rest 750 tpd is proposed to be hauled by using LPDT/MT.
The ore will be mined in different levels, e.g. 1st level, 2nd level, 3rd level and 4th level. These
levels are connected by decline, shafts, and an ore pass raise. All the ore mined in the 3 rd
& 4th levels had been planned to be sent to the crusher by a network of ore passes below.
Suitable layout for ore/waste handling system has been planned at the surface for handling
the ore/ waste from the mine to the mill side existed near by.
For purpose of mine ventilation, Main circular shaft and 8 Access Decline have been made
as fresh air intake points.
At present, Central Ventilation and Western ventilation Shafts are working as up-cast
Ventilation Shafts. Exhaust fans (PV160 model) having capacity of 60m 3/s has been
installed in these ventilation shafts. About 110 m3/ sec of air are being circulated by these
fans.
It is proposed to ventilate the mine through the two shafts at the boundary of the deposit.
For that reasons, one new eastern ventilation shaft is being proposed at the eastern
boundary of the deposit.
The Eastern ventilation shaft work is going on. After the completion of the shaft, 2 new fans
each with a discharge capacity of 120 m3/sec to 150 m3/sec, one in the Eastern ventilation
shaft and the other in the Western ventilation shaft will be installed with VF-3000 to cater
the air requirement of the mine and the central ventilation shaft will be sealed off.
The central ventilation shaft has been connected at central part of the deposit at 110 M RL
(1st level). One PV160 model 150HP capacity fan has been installed in the central ventilation
shaft.
The western ventilation shaft has been connected at the western end of the deposit. One
PV160 model 150HP capacity fan has been installed in this ventilation shaft top at surface.
New VF 3000 or equivalent make fan installation work shall commence very soon to cater
escalated air quantity requirement for meeting the production of 1500 tpd.
Ventilation air quantity has been computed after proper network analysis and simulation
study by ISM, Dhanbad, India.
As per the present practice, auxiliary ventilation fan is being provided at the blind headings.
Auxiliary fan of10 m3/sec is used for ventilation of development headings, if distance
exceeds 120 m, extra booster fan is provided.
The existing & proposed drills for the production of 1500 tpd are listed in table 4.2.
Table 4.2
Fleet & capacity of existing & proposed drill machines
Dia of
Existing Proposed Size and Motive
Type hole Make Hp
Nos Nos. capacity power
(mm)
Drill
jumbo 3.4 m Atlascopco Electric
4 6 45 mm 67
(Single long & Sandvik motor
boom)
The blasted material at the face is loaded in to the mine trucks by means of Scoop Tram
(ST). The material transported by means of Mine Trucks (MT) and skip is transported to the
surface. The material from the stockpile is transported to the ground hopper by means of
Trucks. One pay loader is deployed to load the material from the stock pile into the trucks.
The details of the scoop tram and pay loader are given in the table 4.3.
Table 4.3
Fleet & capacity of existing & proposed loading equipment
Bucket
Existing Proposed Motive
Type capacity Make Hp
Nos Nos. power
in m
Scoop tram
4 6 3.1 Atlascopco Diesel 182
(ST)
Hindustan
Payloder 1 1 1.53 Diesel 112
Motor
The ore and waste from the working faces is transported to the surface stock pile by means
of Skip winding and LPTD.
The details existing & proposed Mine trucks (LPDT) are given in the table 4.4.
Table 4.4
Fleet & capacity of existing & proposed hauling equipment
Bucket
Existing Proposed Motive
Type capacity Make Hp
Nos Nos. power
in (t)
LPDT/Mine Atlas-
4 6 23.6 t Diesel 277
Truck (MT) copco
ROM hoisted from the mine is stored in the ore bin and from there it is transported to the
process plant though belt conveyor.
Waste generated during the initial years due to mine development will be brought to surface
and stacked separately. It is necessary to maintain the underground and surface haulage
roads, which may get deteriorated in due course of time.
Machineries deployed
A list of the other equipment necessary for carrying out miscellaneous mining operations is
given in table 4.5.
Table 4.5
Auxiliary mining equipment
Blasting in the Turamdih underground uranium mine is being carried out for shaft-sinking,
construction of decline, primary development, stope development and stoping operations.
The existing & proposed blasting parameters for each of the above operations are described
in the subsequent paragraphs.
For a finished diameter of 5 m, the shaft is to be drilled and blasted for 5.6 m diameter. The
workings will be divided in two benches identical in shape and size. The shaft will be drilled
and blasted following half moon method i.e., half of the shaft will undergo drilling and the
balance under mucking.
Hole diameter: 32 mm
Depth of hole: 3m
Explosive: Slurry Explosive 25 mm
Charge per hole: 10 Cartridges
Primer: 1 Per hole
Cordtex fuse: 1 Per hole
Detonator Electric delay detonators (HSD)
For 5m x 3m cross section decline, about 54 - 59 Nos of 48mm Dia holes will be drilled
using burn cut pattern for creation of free face. The depth of the hole will be 3.2 m.
important blasting parameters are as follows.
Hole diameter: 48 mm
Depth of hole: 3.4 m
Explosive: Slurry/emulsion Explosive 40 mm
Charge per hole: (06-08) Cartridges
Primer: 1 Per hole
Detonator Electric delay detonators
Burn cut pattern are used for blasting in drifts, drives and cross cuts. The details of the
patterns are as follows:
The drilling and charging pattern is as shown in drg. no. MEC/Q6HF/11/16/13 with this
pattern, we are able to achieve a pull of around 2.8 to 2.9m with a powder factor 1.02 kg./
t.
Inverted V pattern are used for blasting in stopes. The details of the patterns are as follows:
Inverted V Pattern
The name almost speaks of its pattern. The number of holes drilled in this pattern depends
upon the slice width and thickness, as shown in the drg. no. MEC/Q6HF/11/16/12. The
blasting sequences of the holes are designated by the delay number shown in ascending
order. The best part of this blasting pattern is that the rock breaks not only due to the
dissipation of explosive energy but also due to concussion (collision) which takes place
between the broken rocks mass. This further helps in better fragmentation of the rock,
resulting in generation of lesser number of boulders, thereby reducing the requirement of
secondary blasting.
Electric delay detonator, both millisecond Delay and Half Second Delays will be used,
depending upon the convenience.
The explosive consumption per face of 5m x 3.4 m x 3.2 m size is estimated to be 135
kg, whereas the rock broken at 96% pull will be around 130 t. Thus powder factor can be
achieved as 0.9 t/kg. For solid blasting purpose this appears to be reasonable.
It is anticipated that in spite of all precautions, few boulders and few humps may be
founded during the development and stoping operations. These boulders and humps will
require secondary blasting.
Secondary blasting will be carried out either in the form of pop shooting or by regular jack
hammer drilling as the case may be.
It is planned to have a small 1.2 tonne (1200 kg) capacity magazine at site which will
storage 5000 nos. of detonators also. Apart from this there exists one 44 tonne capacity
magazine also with the capacity of storing 1,76,000 nos. of detonators for UCIL group of
mines at Jharia. The site magazine will be sufficient to cater the day to day need of the
Turamdih uranium mine.
6. MINE DRINAGE
In order to collect the mine water, sumps at different levels have been proposed for
collecting 48 hours discharge. Sufficient pumping arrangements have been installed at the
sumps to discharge the water collected in the sumps to the surface.
The water at different levels will be drained along the sides of main haulages. A gradient of 0.5
to 1% towards the side of haulage will be maintained to collect the discharge into sump through
drains. The centrifugal pumps proposed at different levels for pumping of stored water at sump
is as follows:
These pumps shall be located adjacent to the sumps and will be fed through 200 mm dia
suction pipe. The discharge pipes shall be of 150 mm dia.
The main pump chamber located in the 1st level is having a capacity to store 750 m3 clean
water after desilting chamber. It consists of four multistage centrifugal pumps. Out of four, two
are having capacity of 90 m3/hr at a head of 80m and other two are having capacity of 90 m3/
hr at a head of 150m. The total capacity of the sump is equivalent to about 10 hours storage
at the average inflow of 75 m3/hr. Out of total, 4 pumps of 90 m3/hr capacity have been kept
as standby pumps. In case of failure of main power, these pumps will be operated through
emergency power from 2 numbers of 1000 kV diesel generator sets.
One 10 hp pump having capacity of 72 m3/hr has already been installed at portal entry to
arrest surface water and deliver it to surface. This pumping arrangement is adequate to cater
water of rainy seasons as experienced in the past.
Another pump chamber at 2nd level has also been commissioned to cater water from 2nd level
development and 3rd level decline. 2 numbers of pumps have been installed there discharging
water to 1st level sump.
3rd level has a small sump at the decline side to cater for the requirement of decline
development from 3rd to 4th level and also for the development to be carried out at 3rd level
from 3rd level decline. The pumps will discharge water to 1st level main sump.
4th level will have a main sump at the main shaft side, where, pumps of high capacities of about
80-120m3/hr with direct discharge to surface through main vertical shaft will be installed. All
water at the shaft side from 1st level to 3rd level will be diverted to 4th level sump. In future
second main sump of approx.750m3 capacity shall be constructed at 180 ml.
Temporary pumping facilities have been proposed till commissioning of main sumps and pumps
in order to deal with any water encountered during development of decline. Small submersible
pumps will be used along with 50 mm pipe lines to dewater the decline during construction
phase. It is estimated that these pumps will be capable to handle inflow of the order of 25 m/
hr, which is sufficient to serve dewatering purpose during construction phase.
07 STACKING OF MINERAL REJECTS & DISPOSAL OF WASTE
7.1 General
During the mine development period, the construction of decline and vertical shafts (main shaft
and ventilation shaft) will be undertaken. These will be essentially in waste rock. Apart from the
above, the drift connecting the decline or shaft to the ore body will also be in waste rock.
The ore pass from intermediate upper horizon to lower horizon (for transportation of ore) will
also be constructed in waste rock. The excavation for crusher chamber at lower horizon will
also be done in waste.
The sump in upper horizon, intermediate horizon and lower horizon will also be constructed in
waste.
Most of the waste likely to be generated from the mine will be completed by 2 nd year of
operation, when the mine comes in full production of 1500 tpd.
Presently the generated waste is being brought to the surface and dumped at the designated
location. The waste generated in future from decline construction and the shaft sinking will also
be brought to surface and will be stacked at the same location.
When the decline is completed, the waste of the drift and the waste from the sump construction
will also be accommodated in the surface waste dump.
Table 7.1
The waste dump shall be created on NE side of the lease. The dump will attain a maximum
height of 10m in 2 benches of 5m each. The slope will be less than 37.5 for better stability.
As per Xth five yearly plan, nuclear power plant capacity is to be enhanced from 2720 MW
to 4020 MW and as per XIth five yearly plan, it has to be enhanced to 9935 MW. Uranium
requirement for these has to be met by UCIL mines.
The uranium ore after being processed in the form of concentrate will be supplied to Nuclear
Fuel complex (NFC), Hyderabad for the purpose of nuclear power generation through
indigenous nuclear power plants.
9. OTHER FACILITIES
A workshop is in operation for repair and maintenance of trackless mining equipment. Repair
and maintenance shop of mine and surface vehicles are being done at vehicle shop/garage to
be located at surface as well as underground. The electrical shop, located at the surface is
catering needs of the electrical repair works. A timber yard and carpentry shop has been put up
for timbering work at mine. Adequate numbers of bend saw, disc saw and drilling machines
have been considered.
The power of 33 KV line is drawn from sub-station of JSEB, at Ichra, near Jaduguda. A
substation with power distribution system has been developed for this purpose. Adequate DG
sets have been installed for back up of power support.
Water supply for industrial purpose is being met from mine de-watering through Effluent
Treatment Plant (ETP). Drinking water is being taken from deep bore wells.
Compressed air is generated on the surface through suitable compressors and delivered to
underground through pipe lines. A compressor house with necessary electrical equipment and
overhead cranes has been installed for this purpose.
Officers 30 36
Supervisors 22 27
Workers 96 116
Highly skilled 57 69
Skilled 54 65
Semi skilled 86 104
Unskilled 185 223
Total 530 640
Total of 110 nos. of manpower in different categories are required to cater enhanced production
target of 1500 tpd.
Run of mine (ROM) ore from Turamdih Mine is being sent to Turamdih Mill,
adjacent to the mining lease boundary, where, the processing is being carried
out. Main stages of processing are as follows.
10 (a) Crushing
The crushing plant located in the mill & process plant area at Turamdih crushes ROM in two
stages. Primary crushing will be through jaw crusher to 200 mm size and then will be crushed
in standard head cone crusher and short head cone crusher. The short head cone crusher will
work in close circuit with single deck screen of 25 mm aperture.
10 (b) Grinding
There are two identical grinding circuits. The crushed ore of 25 mm fraction is ground to 200
meshes in two stages by wet grinding. In first stage grinding is through primary rod mill and
the discharge is fed to a common sump of rod mill and ball mill. The slurry is then fed to a
hydro cyclone. The underflow of the hydro cyclone is sent to the ball mill whereas overflow is
pumped to the neutral thickener.
10 (c) Leaching
The slurry is treated with concentrated Sulphuric acid and Pyrolusite (oxidant), which dissolves
uranium of the ore into solution. The mixture containing uranium solution and the waste is
subjected to solid liquid separation in horizontal belt filter. The liquor is then purified and
concentrated in the ion exchange column. The cake from the filter is then repulsed with water
and sent to the tailing treatment and disposal plant. Strong liquor from ion exchange is
precipitated out as magnesium diuranate/uranium peroxide after removal of iron. This product
is packed in drums, lined with polythene bags and dispatched for further processing.
The liquor coming out of ion exchange columns after adsorption of uranium is called barren
liquid. It is sent to tailing treatment plant and is treated with lime followed by sandslime
separation through hydro cyclone. Sand is sent to mine for backfilling and the slime is pumped
to tailing dam. The solid settles down in the pond and a part of liquid is recycled to plant for
reuse. The unused liquid is treated with barium chloride to precipitate radium, as radium
barium sulphate and with lime to precipitate manganese. The precipitate is separated through
clarifier and pumped back to pond whereas the treated water is discharged to environment.
To maintain ecological balance and to check harmful effects due to mining and allied
activities at Turamdih, environmental control measures have been integrated into process of
mine planning.
The changes warranted as per site specific conditions are to be accounted for, during actual
implementation. Further, in the light of experience likely to be gained during the initial years
of operation, proposed schemes may require periodic modification/ updating.
The waste dump are being dumped within the lease area. The dump will attain a maximum
height of 10 m in 2 benches of 5m each. The slope will be less than 37.5 for better
stability.
Existing level of air pollution in the existing and proposed core zone area is below the
permissible limit (National Ambient Air Quality norms). The pollution level is not expected to
rise significantly in the ambient environment. However, surface handling and crushing of ore
and transportation in core zone and nearby buffer zone shall contribute to rise in particulate
and gaseous pollution level to some extent.
Water sprinkling arrangement has been implemented to suppress the fugitive dust within
the mine premises.
The existing roads are metalled topped but not in a very good state. The roads will be
repaired and widened. Wide leaf trees will be planted along these haul roads which will act
as sink for dusts. Newly constructed part of any permanent transportation route shall be
made metalled.
o Drains which will serve for a long time shall be made pucca.
o Two stage catch pits of adequate size shall be constructed before discharge outlet.
Effluents from garage and workshop contain oil and grease other then suspended solids.
The effluents are being routed through a settling pit with oil and grease trap. The transport
vehicle is washed in a designated area which has been constructed around garage,
workshop. All dirty water will discharge only after treatment to remove oil and grease.
Effluents from the canteens and rest areas are diverted through drains for green belt
development. Sanitary sewage generated in township and mine area is treated in septic
tanks and soak pit.
As indicated earlier mine water from the mine is expected to contain radium dissolve in
it. The water is treated in mine water treatment plant for removal of radium as barium-
radium-co-precipitate prior to discharge. The treated mine discharge water is utilized for
non-potable requirement at the project.
Noise level is being maintained below 90 dB (A) in underground as well as surface work
zone (for 8 hours exposure). Noise levels are expected to increase at surface due to
industrial operation. The following measures are taken to reduce noise levels.
a. During normal operation fan balancing, bearing lubrication, fastener tightness shall be
regularly checked to limit undue noise and vibration. To reduce broad band noise at fan
outlet dissipative type silencer has been provided to limit the noise within acceptable
limits.
b. Diesel powered machinery which are major source of noise in underground environment
is properly maintained as per maintenance schedule to prevent undesirable noise.
Attention is paid towards rigorous maintenance of the silencers of diesel engines.
d. Green belt will be developed around township and office building to reduce noise
exposure level.
v. Re-vegetation/ plantation
Re-vegetation Procedure
As mentioned earlier, the original topography will be maintained. Mining will be carried out
underground and there will be no surface excavations and dumps.
To facilitate plant growth and improve survival rate of saplings, small pits will be dug
and filled with soil and cow dung or kitchen wastes. The saplings will be planted in these
pits. The young saplings will be watered regularly and fertilized with cow dung or kitchen
wastes. Large pits will be dug in the spaces between the saplings and filled with a mixture
of cow dung, kitchen wastes and soil; vermiculture (earth worms) will be added before
covering the pit with soil. The saplings will send out roots to absorb the nutrients released
by decomposing kitchen wastes. Care will be taken not to plant Acacia auriculiformis and
Eucalyptus as these exotic varieties have a detrimental effect on the ground water table and
soil ecology.
Druping Ashoka will be planted only in the mines township and around the office building.
A nursery will be set up to supply healthy saplings for the re-vegetation programme. The
plantation work has already been started.
The project will change the predominant land use from agricultural to forests. The
development forest shall match well with the existing forests in the vicinity. Avenue
plantation along the transport road and also in the mine complex will add to green
coverage.
Soil contamination in land near workshop, mechanical maintenance garage and HSD storage
area is possible. This can be checked by using collection trays; collecting waste oil in drums
and auctioning them off.
Chances of surface subsidence are remote because in horizontal cut & fill mining, voids
created are being filled. Sufficient depth cover from surface to underground work zone has
been planned.
viii.Occupational safety and health
Occupational safety and health is very closely related to productivity and good employer-
employee relationship. The factors of occupational health in UCIL Turamdih project are
mainly radiation. Safety of employees during operation and maintenance etc. shall be as
per mine rules and regulations. To avoid any adverse effects on the health of workers due
to various pollutants, sufficient measures have already been addressed in this chapter. The
following measures related to safety and health shall also be practiced:
Provision of rest shelters for mine workers with amenities like drinking water etc.
All safety measures like use of safety appliances, safety awards, posters, slogans
related to safety etc.
Training of employees for use of safety appliance and first aid.
Regular maintenance and testing of all equipment as per manufacturers guidelines.
Periodical Medical Examination (PME) of all workers by a medical specialist so that any
adverse effect may be detected in its early stages.
First Aid organization in mines including training and retraining of First Aiders.
Close surveillance of the factors in working environment and works health. Monitoring
of the values of various factors which may lead to occupational health hazards.
External exposures are measured at selected locations round the year on quarterly basis.
Underground mine air is expected to contain radon and radon daughters besides dusts and
diesel engine emissions. Experience in Jaduguda mine and other underground uranium
mines in Canada indicate that by planning proper ventilation arrangement radon along with
its daughters and also dusts and diesel emission can be kept within limits. Dust control
measures and periodic dust level survey as stipulated in Metalliferrous Mines Regulation
1961, shall be adhered to.
Gaseous pollutants in the exhaust fumes generated by the other machinery shall be
minimized by ensuring vigorous maintenance and stringent overhaul schedules. The repair
workshop and maintenance garage which shall be equipped with all necessary facilities will
ensure upkeep and maintenance of engines.
In the maintenance garage, waste lubricants and grease etc, will be placed in separate
containers and shall be auctioned off from time to time.
x. Socio-economic measures
UCIL shall consider the following general for the socio economic
upliftment of the nearby villagers.
o Mining involve transportation activity for day to day operation. Substantial amount of
revenue is expected to be generated by transportation activities along with employment e.g.
labour, helper etc.
o In case of direct manpower required for mining, local has been employed as much as
possible especially in the categories of unskilled and semi skilled labours subject to rules
and procedures in vogue for PSUs.
o A section of local youth is trained in phase so that they can take up some jobs (mining
contractorship, building contractorship, supply of mining materials and also small scale rural
business development) of their own (self employment) or in mines (on contract basis) or
elsewhere.
o UCIL shall provide training from time to time for improved agrotechniques, first aid and
safety, adult literacy programme etc. to the villagers.
o UCIL is responsive to its social commitments especially in the field of education, enrichment
of cultural activities and health care in surrounding villages.