Machine Operation

DX Excavator

Feb, 2009
Overseas Product Support Team
Text No. OPR0001
Operation machine

Operation machine

1) Parts location
2) Cabin
3) Switches
4) Maintenance

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Operation machine

1) Parts location Crawler type (DX300LC)

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Operation machine

1) Parts location Crawler type (DX300LC)

No Name No Name No Name
1 Boom 14 Fuel tank 27 Lower roller
2 Arm cylinder 15 HYD. Oil tank 28 Battery
3 Front control lever 16 Muffler 29 Track guide
4 Boom cylinder 17 Engine hood 30 Track spring
5 Cabin 18 Counter weight 31 Idler
6 Seat 19 Main pump 32 Travel control lever
7 Swing bearing 20 HYD. Full flow filter 33 Tooth point
8 Pre cleaner 21 HYD. Suction filter 34 Side cutter
9 Swing device 22 Track link 35 Push link
10 Control valve 23 Travel device 36 Bucket
11 Radiator, Oil cooler 24 Channel 37 Guide link
12 Fuel tank cap 25 Upper roller 38 Bucker cylinder
13 Engine 26 Center joint 39 Arm

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Operation machine

1) Parts location Wheel type (DX140W)

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Operation machine

1) Parts location Wheeled type (DX140W)

No Name No Name No Name
1 Counter weight 15 Column shaft 29 Swing locker
2 Muffler 16 Boom cylinder 30 Step
3 Engine hood 17 Boom 31 Travel motor
4 Engine 18 Arm 32 Drive shaft
5 Main pump 19 Arm cylinder 33 Transmission
6 Fuel tank 20 Guide link 34 Return filter
7 Control valve 21 Push link 35 Rear axle
8 Radiator, Oil cooler 22 Rubber prop 36 Suction filter
9 Swing motor 23 Tooth point 37 Rear wheel cover
10 Air cleaner 24 Side cutter 38 Dozer blade
11 Center joint 25 Bucket 39 Dozer cylinder
12 Swing bearing 26 Ram cylinder 40 Main pump
13 Cabin 27 Front axle
14 Seat 28 Front wheel cover

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Operation machine

2) Cabin Crawler type (1)

No Name No Name

1 LCD panel 10 Seat

2 Cigar lighter 11 Glove box

3 Ashtray 12 Air con. unit

4 Travel lever 13 Stereo

5 Control lever (R) 14 Fuse box

6 Switch panel 15 Control lever (L)

7 Engine RPM dial 16 Safety lever

8 A/C Control panel 17 Electric box

9 Start key S/W

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Operation machine

2) Cabin Crawler type (2)

No Name No Name

1 Key switch 2 Engine R.P.M dial

3 Quick clamp 4 Auxiliary mode S/W
5 EMG. engine stop S/W 6 Audio control panel
7 High travel speed S/W 8 Working light S/W
9 Shear S/W (One/two way) 10 Cabin light
11 Rotating beacon S/W 12 Lower wiper S/W
13 Air con. control panel 14 Wiper control panel
15 Cigar lighter 16 12 V Power socket
17 Travel/swing alarm S/W 18 Overload warning S/W
19 Fuel heating S/W 20 Seat warmer S/W

* 21 Horn S/W 22 Rotating S/W

23 Breaker, pressure up S/W 24 Shear S/W
25 LCD gauge panel 26 Safety lever
27 Indoor temperature sensor
* Reverse fan switch (DX420LC DX480(520) LC excavator only)

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Operation machine

2) Cabin Wheel type (1)

No Name No Name

1 LCD panel 2 Ashtray

3 Steering wheel 4 Switch panel

5 Control lever (R) 6 Control stand (R)

7 Seat 8 Glove box

9 Fuse box 10 Stereo

11 Air con. Unit 12 Dozer control lever

13 Control stand (L) 14 Stand tilting lever

15 Control laver (L) 16 Mat

17 Foot rest 18 Steering column

19 Brake pedal 20 Acc. pedal

21 Electric box

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Operation machine

2) Cabin Wheel type (2)

No Name No Name
1 Key switch 2 Engine R.P.M dial
3 Quick clamp 4 Auxiliary mode S/W
5 Audio control panel 6 Ram S/W
7 Head light S/W 8 Working light S/W
9 Shear S/W (One/two way) 10 Seat warmer S/W
11 Parking brake 12 Cabin light S/W
13 Lower wiper S/W 14 Air con. control panel
15 Cigar lighter 16 12 V Power socket
17 Rotating beacon S/W 18 Overload warning S/W
19 Outrigger S/W 20 Steering consol box
21 Horn S/W 22 Rotating S/W
23 Breaker, pressure up S/W 24 Shear S/W
25 LCD gauge panel 26 Safety lever
* 27 Indoor temperature sensor
* Emergency engine stop S/W
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Operation machine

3) Switch panel Crawler type (1)

1 8
9
2 3 4 5 6 7 10 11

1. Audio control panel 2. Light switch

3. Travel speed switch
5. Cabin lamp switch
7. Lower wiper switch
9. Wiper switch
11. Power socket (12V)
4. Breaker/shear switch
6. Beacon switch
8. Air conditioner control panel
10. Indoor temp. sensor

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Operation machine

3) Switch panel Crawler type (2)

- Right side stand

1 1 : Quick clamp S/W (opt)
2
2 : Auxiliary mode S/W
3 3 : Emergency engine stop S/W

- Left side stand

1 : Swing / travel alarm S/W (opt)

1 2 : Overload warning S/W (opt)

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3 : Fuel heat S/W (opt)
2 3 4 4 : Seat warmer S/W (opt)
5 : Reverse fan S/W
-DX420LC, DX480(520)LC only

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Operation machine

3) Switch panel Wheeled type (1)

1 9 10
2 3 4 5 6 7
8

1. Audio control panel 2. Ram lock switch

3. Light switch 4. Working lamp switch
5. Breaker/ Shear switch 6. Seat heater switch
7. Parking brake switch 8. Air conditioner control panel
9. Indoor temp. sensor 10. Power socket (12V)

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Operation machine

3) Switch panel Wheel type (2)

- Right side stand

1 1 : Quick coupler S/W (opt.)

4
2 : Cabin light S/W (opt.)
3 : Lower wiper S/W (opt.)
2 3 5
4 : Auxiliary control mode S/W.
5 : Emergency engine stop S/W.

- Left side stand

1
1 : Dozer / outrigger lever.
2 : Rotating beacon lamp S/W (opt.)
5 4 4 3 : Overload warning S/W (opt.)

4 4 4 : Independent outrigger S/W (opt.)

3 2
5 : Fuel heater (opt.)

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Operation machine

3) Switch panel Wheel type ( III )

No Name No Name
1 Combination switch 2 Travel select switch
3 Select switch (Working/Traveling) 4 Turn signal (R)
5 Ram lock lamp 6 High beam lamp
7 Turn signal (L) 8 Hazard lamp switch
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Operation machine

3) Switch
- Remote audio control panel

1) PWR : Car stereo power on or off

2) SCAN : Seek radio station.
- Manual seek : Press button momently.
- Auto seek : Press button continuously.

3) : Volume up
- One step move : Press button momently.
- Continuous step move : Press button continuously.

4) : Volume down
- One step move : Press button momently.
- Continuous step move : Press button continuously.

On/Off switch for Solar V model.

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Operation machine

3) Switch
Travel speed switch (Crawler type)

O : Low traveling speed (only)

I : High traveling speed (only)
II : AUTO. traveling speed.
(Traveling speed is changed high & low automatically)

Shear switch. (Option)

O : Pressure up ( Boost pressure )

I : Shear (2 way pipe line using for crusher)
II : Breaker (1 way pipe line using for HYD. hammer)

This switch can be used for 2 way or 1way pipe line.

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Operation machine

3) Switch
Working light switch (Crawler type)

O : Off lights.
I : Illumination & head lights (below cabin & battery box)
II : Illumination, head lights & working lights (on boom)

Reverse fan switch (DX420LC, DX480[520]LC only)

O : Off
I : Reversing cooling fan.

For reversing cooling fan,

1. Pilot cut off (safety) lever must be down (cut off status)
2. Reverse fan switch must be on position.

If operator makes the cut off lever ON (working position),

the cooling fan will be rotate to right direction (sucking air).
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Operation machine

3) Switch
Ram lock switch (Wheel type)

O : Release ram cylinder.

I : Locking ram cylinder.

If operator uses latch brake or parking, the ram cylinder is

locked automatically.

Parking brake switch (Wheel type)

O : Parking.
I : Working or traveling.

If operator switchs brake switch, pilot cut off function is

working automatically

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Operation machine

3) Switch
Outrigger select switch (Wheel type)

O : Outrigger off (Dozer).

I : Working outrigger.

O position and operate dozer lever, dozer is moving.

I position and operate dozer lever, outrigger is moving.

* Independent outrigger (option)

- Operator can control each outrigger working
independently.

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Operation machine

3) Switch
A/C Control panel.

1 3 10 7 8

2 4
1. Auto Temp. S/W
3. Temp. adjust S/W
5. Air flow direction S/W
7. Fan speed S/W
9. Defrost S/W
5 6 9
2. A/C system off
4. Select Temp. unit ( / )
6. Air circulation select S/W
8. A/C Compressor S/W
10. Display panel

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Operation machine

3) Switch
A/C Control panel.

Temperature in cabin is Change temperature unit

controlled by set temp
automatically.
Setting temperature in cabin.
(Celsius Fahrenheit)
- Display out side temperature
(Press SEL + MODE for 3 sec)
- Self diagnosis
(Press A/C + SEL 3 times)

- Max 32.0 ~ Min 17.0 Blow direction.

(Max 90.0 ~ Min62.0 )

- Temp. adjustment step : 0.5

A/C compressor working or not.

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Operation machine

3) Switch
Wind shield wiper switch.

Window wash liquid injection.

Intermittent wiper operating.

- No LED light : Off
- One (Left) LED : Every 3 sec operation.
-Two (Both) LED : Every 6 sec operation.

Continuous operation
* If front window is open, the wind shield wiper is
not working.
12 Volt power socket.

DC12V power socket for charging cellular phone battery.

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Operation machine

3) Switch
Auxiliary control mode switch.
On position : Fixed flow is discharged ( for emergency working)

Off position : Variable flow is discharged depend on engine load.

* e-EPOS controller has been occurred serious problem,

the e-EPOS controller couldnt control pump flow.
this switch makes machine operate under fixed discharging oil
flow condition

Emergency engine stop switch.

On : Engine stop manually. (Normal closed type)

* E.C.U has been occurred serious problem, this switch makes

engine stop.

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Operation machine

3) Switch
Horn switch (Left side stand)

Rotating operation switch.

For rotating attachment work (Optional)

Left rotating or right rotating.

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Operation machine

3) Switch
Breaker / Pressure up -Boost pressure- switch (Right side stand)

For breaker : the shear switch is on II position.

Pressure up : the shear switch is on 0 position.

Shear switch

Crusher operation switch.

For crusher working (Optional)

the shear switch is on I position .
Open or close crusher.

Shear switch

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Operation machine

3) Switch
Traveling/ Swing alarm switch (Optional)

O : Off
I : Traveling alarm only.
II : Traveling & Swing alarm only.

Over load warning switch (Optional)

O : Off
I : Warning for over loading.

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Operation machine

3) Switch
Fuel heating switch (Optional)

O : Off
I : Heating fuel.

* When fuel temperature is over then 5 , heating function

is not working.

Seat warmer switch (Optional)

O : Off
I : Heating seat.

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Operation machine

3) Switch
Quick couple switch (Optional)

Unlock : Release coupler.

Lock : Lock coupler for working.

* If machine is working under unlock position, warning

buzzer is ringing.

Lower window wiper switch (Optional)

O : Off
I : Working wiper motor.

* If no lower window on cabin, wiper is not working.

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Operation machine

3) Switch
Working lights switch on cabin (Optional)

O : Off
I : Working front lights on cabin only.
II : Working front and rear lights.

Rotating beacon lamp switch (Optional)

O : Off
I : Working rotating beacon on top of cabin.

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Operation machine

3) Switch
Working lights switch on cabin (Optional)

O : Off
I : Working front lights on cabin only.
II : Working front and rear lights.

Rotating beacon lamp switch (Optional)

O : Off
I : Working rotating beacon on top of cabin.

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Operation machine

3) Switch
Combination switch (Wheeled excavator)

Washer liquid ON : Working wind shield wiper continuously.

O : Off
I : Working wind shield wiper every 3 sec.
II : Working wind shield wiper eyery 6 sec.

Horn Horn switch and window washer liquid.

R : Turn right signal.

L : Turn left signal.
: For passing (Low and high beam).
: Low beam.
: High beam.

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Operation machine

3) Switch
Traveling select switch (Wheeled excavator)

F : Forward traveling.
N : Neutral.
R : Reverse traveling.
Cruise I : Low speed (Below 5 km/h)
switch II : Low speed (Normal working)
III : High speed (Traveling)

* Cruise traveling
The machine will travel long distance way, for traveling , the operator presses accelerator continuou
sly. It makes operator get tired.
If operator presses this switch while traveling, the travel speed is maintained without using
accelerator pedal. The speed is depends on engine RPM.
If the operator want to adjust machine speed, he could adjust engine PRM with RPM dial.

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Operation machine

3) Switch
Travel / Working select switch ( Wheeled excavator)

O : Working
I : Traveling (Front is not moving for safety)

Hazard switch ( Wheeled excavator)

O : Off
I : Working hazard lights.

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