Lightning protection
Lightning protection
Conductors 26 - 39
Introduction 27 - 28
Bare conductor 29 - 31
Tinned conductor 31
Bimetallic cable 32
Hard drawn bar 32
Flexible braid 33 - 34
PVC covered conductor 35 - 37
LSOH covered conductor 38
Lead covered conductor 38
Anti-vandal conductor guard 39
Air termination 40 - 49
Air rods 41
Air rod bases & saddles 42 - 43
Rod brackets 44
Rod to conductor coupling 44
Multiple point 45
Strike pad 45
Free standing air termination 46 - 49
Conductor network 50 - 74
Metallic conductor clips 51 - 53
Non-metallic conductor clips 54 - 59
Standing seam clips 60
Puddle flange 61
Holdfasts 61 - 63
Conductor clamps 64 - 67
Test clamps 67 - 69
Bimetallic connectors 70
Oxide inhibiting compound 71
Expansion braid bonds 71
Accessories 72 - 74
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Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Lightning protection Introduction
The Furse range of conductors is complemented by a complete range of fittings, including clips, clamps, holdfasts
and bimetallic connectors.
Fittings are designed to conform to the BS EN 50164 series of product standards governing performance of
22 lightning protection components which form part of an external lightning protection system (see also
pages 284-285).
Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Introduction Lightning protection
Product selection
Lightning protection products shown in this catalogue include where appropriate a range of quick reference icons
to define their conductor compatibility, installation requirements and their testing standard.
These icons, as well as a sample product page, are shown below.
The icon bar above each product defines the appropriate main conductor system to which the product can
be connected.
Therefore, where items 1 , 2 , 3 are highlighted in full, the product is suitable for connection to the main
conductor system shown (see below).
Icons defining installation requirements and product testing feature under the product text.
These are shown in the example below, and on product pages as 4 - testing standard, 5 - fixings required, and
6 - torque setting.
2 size
25 x 3 mm Copper
each
0.12 kg
No.
CT105-H
25 x 6 mm Copper 0.30 kg CT110-H
3 50 x 6 mm
25 x 3 mm
Copper
Aluminium
0.60 kg
0.06 kg
CT115-H
CT005-H
BS EN 50164-1 Class H
UL96 (CT105H, CT110-H, CT115-H)
Fix using countersunk wood screws 112 No. 10 or M6 (Part no.
3 Component is suitable for SW005 or SW105) and wall plugs (Part no. PS305) - see Accessories
page 72.
use with stranded conductor
in sizes shown Tightening torque 5 Nm
Crossover clamp
additional fixings as 5 Fix using countersunk wood screws 112 No. 10 or M6 (Part no.
advised to enable SW005 or SW105) and wall plugs (Part no. PS305) - see Accessories
page 72.
installation
Tightening torque 5 Nm
6
6 Component should be
tightened to the torque
setting advised
Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Lightning protection Product selector
Air terminals
Use air terminals in the form of
vertical air rods for the protection
of prominent roof top features or
equipment. Use strike pads to
connect and thus expose concealed
conductors.
Interconnection components
Crossover clamps have been specially
24 designed for use where conductors
cross as part of a roof network.
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Product selector Lightning protection
Product selector
(1) Conductors p26-39
(2) Conductor fixings p50-74
(3) Air terminals p40-49
(4) Air rod bases p42-44, 49
(5) Conductor jointing clamps p64-67
(6) Test clamps p67-69
(7) Crossover conductor clamp p64
(8) Earth electrodes p81-84, 88
(9) Earth rod clamps p92-94
(10) Earth inspection pits p87
(11) Bonds p92-106
(12) Lightning current or
This illustration is designed to demonstrate the main aspects and
individual components of an external lightning protection system.
Equipotential bonding SPDs p182-195 25
It is not intended to represent an actual scheme conforming to a
particular code of practice. The drawing is not to scale.
Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Conductors
Conductors
Bare conductor 29-31
Tinned conductor 31
Bimetallic cable 32
Hard drawn bar 32
Flexible braid 33-34
PVC covered conductor 35-37
LSOH covered conductor 38
Lead covered conductor 38
Anti-vandal conductor guard 39
Conductors
By far the largest and most important component of any structural lightning protection or earthing
system is the actual conductor.
Selection of the correct conductor type for the installation is highly important, and is likely to be the initial
consideration of a lightning protection or earthing system designer.
A comprehensive range of Furse copper and aluminium conductors are available in each of the main world standard
formats, i.e. flat tape, solid circular and stranded. Additionally each format is available in a variety of conductor sizes,
to meet differing lightning protection and earthing requirements.
Specification will depend on whether the application is for an above ground structural lightning protection system, or
a below ground earthing installation.
Stranded conductor
70 mm2 bare or PVC covered stranded conductor
Brown 06C39* 27
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Conductors
28
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Conductors
25 x 3 mm 0.67 kg 50 m TC030/50
1 x 18 0.67 kg 25 m TC030-UL
25 x 4 mm 0.89 kg 50 m TC035
25 x 6 mm 1.33 kg 40 m TC040
1 x 4
1
1.33 kg 40 m TC040-UL
30 x 2 mm 0.53 kg 50 m TC039
30 x 3 mm 0.80 kg 50 m TC042
30 x 4 mm 1.07 kg 40 m TC044
30 x 5 mm 1.33 kg 40 m TC043
31 x 3 mm 0.83 kg 50 m TC045
31 x 6 mm 1.65 kg 30 m TC050
38 x 3 mm 1.01 kg 50 m TC055
38 x 5 mm 1.69 kg 30 m TC060-FU
38 x 6 mm 2.02 kg 25 m TC065
40 x 3 mm 1.06 kg 40 m TC067
40 x 4 mm 1.42 kg 30 m TC066
40 x 5 mm 1.78 kg 25 m TC071
40 x 6 mm 2.16 kg 25 m TC068
50 x 3 mm 1.33 kg 40 m TC070
50 x 4 mm 1.78 kg 30 m TC075
50 x 5 mm 2.22 kg 20 m TC078
50 x 6 mm 2.68 kg 20 m TC080
50 x 6.3 mm 2.80 kg 20 m TC082
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Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Conductors
20 x 3 mm 0.17 kg 50 m TA020
25 x 3 mm 0.21 kg 50 m TA030
TA030
30 x 3 mm 0.25 kg 50 m TA042
25 x 6 mm 0.42 kg 50 m TA040
40 x 6 mm 0.67 kg 50 m TA068
50 x 6 mm 0.85 kg 50 m TA080
CD035
Copper conductor to BS EN 13601 (formerly BS 1433).
Aluminium conductor to BS EN 755-5.
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Conductors
25 x 3 mm 0.67 kg 50 m TC230
1 x 8
1
0.67 kg 50 m TC230-UL
TC230
30 x 2 mm 0.53 kg 50 m TC239
25 x 6 mm 1.33 kg 40 m TC240
31 x 3 mm 0.83 kg 50 m TC245
38 x 5 mm 1.69 kg 30 m TC260
50 x 6 mm 2.68 kg 20 m TC280
31
Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Conductors
Bimetallic cable
25 x 3 mm 0.67 kg 3m BA205
25 x 6 mm 1.33 kg 4m BA210
BA205 38 x 6 mm 2.03 kg 4m BA225
50 x 6 mm 2.67 kg 3m BA230
50 x 10 mm 4.45 kg 4m BA235
75 x 6 mm 4.00 kg 4m BA240
50 x 6 mm 2.67 kg 3m BA231*
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Conductors
Suitable for earth bonding. Also supplied as standard pre-cut and drilled
bonds (see pages 104-105). Other sizes and types of braid can be made to
order. Please contact us for details.
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Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Conductors
Suitable for earth bonding. Also supplied as standard pre-cut and drilled
bonds (see pages 104-105). Other sizes and types of braid can be made to
order. Please contact us for details.
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Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Conductors
Other colours and sizes are available to order. Contact us for details. Every
precaution has been taken to ensure the UV stability of PVC coverings, but
as with all plastics, colour variation will occur over time.
Other colours and sizes are available to order. Contact us for details. Every
precaution has been taken to ensure the UV stability of PVC coverings, but
as with all plastics, colour variation will occur over time.
35
Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Conductors
20 x 3 mm 0. 25 kg 50 m Black TA104
Other colours and sizes are available to order. Contact us for details. Every
precaution has been taken to ensure the UV stability of PVC coverings, but
as with all plastics, colour variation will occur over time.
Other colours and sizes are available to order. Contact us for details. Every
precaution has been taken to ensure the UV stability of PVC coverings, but
as with all plastics, colour variation will occur over time.
36
Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Conductors
25 x 3 mm 0.79 kg 25 m TC111-FU
25 x 3 mm 0.79 kg 50 m TC111/50
TC111-FU
High conductivity copper tape to BS EN 13601 (formerly BS 1432).
PVC colours to BS 6746C.
37
Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Conductors
25 x 3 mm 2.56 kg 25 m TC330
38
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Conductors
76 mm 40 mm
335 mm centres 7 mm
39
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Air termination
Air termination
Air rods 41
Air rod bases & saddles 42-43
Rod brackets 44
Rod to conductor coupling 44
Multiple point 45
Strike pad 45
Free standing air termination 46-49
Air termination
Air rod
BS EN 50164-2
UL96 (RA215, RA225)
41
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Air termination
BS EN 50164-1 Class H
UL96 (SD105-H)
Fix using countersunk wood screws (Part no. SW005 or SW105) and
wall plugs (Part no. PS305) - see Accessories page 72.
41 mm M16
62 mm
80 mm
BS EN 50164-1 Class H
Tightening torque 15 Nm
M10
65 mm
42
50 mm
64 mm
Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Air termination
Flat saddle
85 mm 55 mm
BS EN 50164-1 Class H
Tightening torque 12 Nm 64 mm
Ridge saddle
BS EN 50164-1 Class H
SD115
100 mm
Tightening torque 15 Nm
71 mm
43
Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Air termination
Rod brackets
BS EN 50164-1 Class H
CG705
44
Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Air termination
Multiple point
RA500
Strike pad
112 mm
45
10 mm
20 mm
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Air termination
46
Note: installed interception air rods must have sufficient height to provide a clear zone of protection around the
equipment to be protected, as defined by BS EN/IEC 62305-3 (see protective angle method). Further information
can be found in the Furse Guide to BS EN 62305.
Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Air termination
S
Product selection
Orkney
Free standing air rod selection is based on two factors: Islands
Stoke-on-Trent
Norwich
Aberystwyth Birmingham
Ipswich
Swansea Oxford
Newport London
Bristol
Brighton
Z
Plymouth
Rod Interception pole Frame (where required) and Base Part No. for windspeeds
height Part No. < 130 km/h < 150 km/h < 170 km/h < 190 km/h
3.5 m 912001-FU 499000-FU / 4 x 499100-FU 499000-FU / 4 x 499100-FU 499000-FU / 4 x 499101-FU 499000-FU / 4 x 499101-FU
4.5 m 912003-FU 499005-FU / 3 x 103101-FU 499005-FU / 3 x 103110-FU 499005-FU / 3 x 103118-FU 499006-FU / 3 x 103103-FU
5.5 m 912005-FU 499005-FU / 3 x 103110-FU 499005-FU / 3 x 103118-FU 499006-FU / 6 x 103103-FU 499006-FU / 3 x 103103-FU
6.5 m 912007-FU 499006-FU / 6 x 103103-FU 499006-FU / 6 x 103103-FU 499006-FU / 6 x 103101-FU 499006-FU / 6 x 103118-FU
Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Air termination
Base frame
499000-FU
499006-FU
48
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Air termination
Concrete base
Accessories
499100-FU
49
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Conductor network
Conductor network
Metallic conductor clips 51-53
Non-metallic conductor clips 54-59
Standing seam clips 60
Puddle flange 61
Holdfasts 61-63
Conductor clamps 64-67
Test clamps 67-69
Bimetallic connectors 70
Expansion braid bonds 71
Accessories 72-74
Conductor network
25 x 3 mm 0.07 kg CP210-H
25 x 6 mm 0.08 kg CP220-H
25 x 6 mm 0.04 kg CP120-H
DC tape clips manufactured from high quality copper and aluminium alloys
for excellent corrosion resistance and high pull off loads.
DC tape clips manufactured from high quality copper alloy for excellent
corrosion resistance and high pull off loads. Variable thicknesses of
conductor are accommodated by a reversible lid.
UL96 (CP260-H)
51
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Conductor network
DC tape clip
Tape clip
Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Conductor network
Manufactured from high quality copper and aluminium alloys for excellent
corrosion resistance and high pull off loads.
53
Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Conductor network
Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Conductor network
55
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Conductor network
Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Conductor network
57
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Conductor network
NEW Conductor
size
Colour Weight
each
Part
No.
For use with bare tape
NEW Conductor
diameter
Colour Weight
each
Part
No.
58
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Conductor network
Clip accessories
DT100
59
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Conductor network
60
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Conductor network
Puddle flange
150 mm
150 mm
450 mm
5/8
PF105
Pyramid holdfast
8 mm 0.97 kg HF975
140 mm
140 mm
79 mm
61
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Conductor network
62
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Conductor network
Fix using roundhead wood screws 112 No. 10 or M6 (Part no. HF320
SW305 or SW405) and wall plugs (Part no. PS305) - see Accessories
page 72.
63
Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Conductor network
Square clamp
CT105-H
Manufactured from high quality copper and aluminium alloys. Simple
to install, providing an effective low resistance connection between
overlapping tapes to allow cross, tee, through and right angle joints to
be formed.
BS EN 50164-1 Class H
UL96 (CT105H, CT110-H, CT115-H)
Fix using countersunk wood screws 112 No. 10 or M6 (Part no.
SW005 or SW105) and wall plugs (Part no. PS305) - see Accessories
page 72.
Tightening torque 5 Nm
Crossover clamp
BS EN 50164-1 Class H
Tightening torque 5 Nm
64
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Conductor network
BS EN 50164-1 Class H
Tightening torque 5 Nm
Square clamp
BS EN 50164-1 Class H
Tightening torque 6 Nm
65
Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Conductor network
Square clamp
BS EN 50164-1 Class H
Tightening torque 12 Nm
Tee clamp
BS EN 50164-1 Class H
Tightening torque 12 Nm
66
Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Conductor network
Jointing clamp
BS EN 50164-1 Class H
Tightening torque 12 Nm
Test/junction clamp
BS EN 50164-1 Class H
UL96 (CN105-H)
67
Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Conductor network
CT405
BS EN 50164-1 Class H
Tightening torque 15 Nm
BS EN 50164-1 Class H
Tightening torque 20 Nm
68
Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Conductor network
Test clamp
BS EN 50164-1 Class H
Tightening torque 12 Nm
Test clamp
BS EN 50164-1 Class H
Tightening torque 12 Nm
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Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Conductor network
Bimetallic connector
BS EN 50164-1 Class H
UL96 (CN910-UL)
Fix using countersunk wood screws 112 No. 10 or M6
(Part no. SW005 or SW105) and wall plugs (Part no. PS305) -
see Accessories page 72.
CN915
Tightening torque 12 Nm
CN925
CN910 illustrated
70
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Conductor network
For all the items in this range we recommend the use of oxide inhibitor
when aluminium fittings are installed.
Oxide inhibitor is a non-water soluble, natural-petroleum based polymer
grease that seals electrical connections from oxygen and moisture.
CoSHH Datasheet available on request.
CM005
Designed to remove the risk of damage or distortion to long conductor runs BN102
caused by thermal expansion and contraction.
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Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Accessories
Zinc plated steel 112 x No.10 0.50 kg SW105 Brass M6 x 30 mm 0.60 kg SS160
Zinc plated steel 112 x No.10 0.50 kg SW405 Phosphor bronze M10 x 25 mm 2.85 kg SS635
Brass 112 x No.10 0.50 kg SW305 Phosphor bronze M10 x 35 mm 3.40 kg SS640
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Accessories
Furse, Wilford Road, Nottingham, NG2 1EB Tel: +44 (0)115 964 3700 Email: enquiry@furse.com Web: www.furse.com
Accessories
Silfos Flux
An alloy of silver, phosphorous and copper. Used to Use with tinmans solder for general purpose soldering
braze copper in air without the use of Flux. of copper products.
CoSHH Datasheet available on request. CoSHH Datasheet available on request.
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