Steam turbine
What is steam turbine?
Turbine is a prime mover in which thermal energy of the steam is converted into mechanical
energy in the form of rotary motion.
Applications:
In thermal power plants to generate electricity.
To drive pumps, blowers, compressor etc
Driving force in the steam turbine:
In steam turbine, high pressure high temperature steam is used as the working fluid.
The high pressure steam from the boiler is passed into the nozzle in which expansion of steam
takes place which results in drop of boiler pressure (higher pressure) to condenser pressure
(lower pressure) and the drop in the pressure reduces the enthalpy of steam. Since there is no
external work done in the nozzle, the amount of enthalpy reduced will increases the velocity of
steam.
This high velocity, low pressure jet of steam from the nozzle directs towards turbine blade and
impact of steam to blade takes place and where it undergoes change in the velocity of the steam
which gives raise to change in the momentum which itself is force whichj rotates the turbine.
Classification:
Based upon the place at which expansion of steam takes place,
1) Impulse turbine. Example: DeLaval Turbine
2) Reaction turbine. Example: Parsons Turbine
Based upon the number of stages,
1) Single stage
2) Multi stage
Based upon the direction of steam flow,
1) Axial flow turbine
2) Radial flow turbine
Based upon the pressure,
1) High pressure turbine
2) Low pressure turbine
3) Medium pressure turbine
Based upon exit pressure,
1) Condensing turbine
2) Non-condensing turbine
Impulse Turbine (De Laval Turbine):
It is single stage turbine.
It primarily consists of a nozzle or a set of nozzles, a rotor
mounted on a shaft, a casing and one set of moving blades
attached to the rotor.
A simple impulse turbine can be diagrammatically
represented as shown in the figure 2. The uppermost portion
of the diagram shows the actual shape of the nozzle and
blades, and the bottom portion shows the variation of
absolute velocity and absolute pressure during the flow of steam through passage of nozzles and
blades.
The symmetrical profile of the moving blades provides uniform area to flow of steam between
successive blades and hence there is no variation of pressure as well as velocity of steam while
flowing at the blade.
Working Principle:
As name indicates, the impulsive force acts on the blade by high velocity jet of steam which causes the
turbine rotation as explained below.
The high pressure steam from the boiler is passed into the nozzle in which expansion of steam takes
place which results in drop of higher pressure to lower pressure and the drop in the pressure reduces
the enthalpy of steam. Since there is no external work done in the nozzle, the amount of enthalpy
reduced will increases the velocity of steam.
This high velocity jet of steam coming out from the nozzle impacts the turbine blade and steam
undergoes change in the velocity of steam which gives raise to change in the momentum which
itself is force called impulsive force which rotates the turbine i.e. conversion of kinetic energy
of steam into mechanical work.
Since expansion takes place in the nozzle, pressure drop is represented by line Pi P and as there
is no variation in the pressure of steam while moving on the blades, pressure remains constant
and is represented by horizontal line P Pe in the pressure curve.
Since the velocity of the steam in the nozzle
increase due to the expansion of the steam, the
increase in the velocity is represented by line Vi V
and as the blades absorbed the kinetic energy of
steam as it flows over the blades, the velocity
decreases which is represented by line V Ve in the
velocity curve.
Figure:2
Compounding is achieved by using more than one set of nozzles, blades, rotors, in series, keyed to
a common shaft; so that either the steam pressure or the jet velocity is absorbed by the turbine in
stages.
Velocity Compounding:
Pressure Compounding:
Pressure-Velocity Compounding:
Here the total pressure drop is divided in to two stages i.e. from boiler pressure to certain
intermediate pressure and then from intermediate pressure to condenser pressure and the
velocity obtained during each pressure drop is distributed to all the moving blades and there by
reduces the turbine speed.
Complete expansion of steam carried out in the Steam expands successively in both moving
nozzle and in fixed blades
Due to the symmetrical blade profile, no Due to asymmetric blade profile, expansion of
expansion of steam steam takes place
The pressure of the stean at the ends as well as The pressure of the stean at the ends of the
while passing is remains constant both blades as well as while passing through
them is different
Due to larger pressure drop, steam speed as Due to smaller pressure drop, steam speed as
well as turbine speed are very high well as turbine speed are relatively low
Smaller in size and occupies less space Larger in size and occupies more space
Due to higher speed of turbine, compounding is Due to smaller speed of turbine, compounding
required is not required
Suitable for small power generation prime Suitable for large power generation prime
mover mover
Gas Turbine
What is gas turbine?
Gas Turbine is a prime mover in which kinetic energy of the burnt gas from the combustion of
fuel is converted into mechanical energy in the form of rotation.
A gas turbine is a rotary engine and works on the same principle as that of steam turbine. Unlike
steam turbine, the working fluid in the gas turbine is hot gas produced by the combustion of fuel
which rotates the turbine and results in conversion of kinetic energy of hot gas into mechanical
energy.
Air compressor: In which suction of atmospheric air and compression of the same takes place
and thereby increases the pressure of the air. The high pressure air sent to combustion chamber
for the heat addition.
Combustion chamber: In which combustion of fuel takes place in presence of high pressure air
from the air compressor and produces mixture of hot gas which then passed to turbine for
extraction of energy.
Turbine: In which mixture of hot gas from the combustion chamber passed over moving blades
and conversion of kinetic energy of gas is converted into mechanical energy in the form of
turbine rotation.
Applications:
2) In aircraft propulsions
3) In marine applications
Classification:
Based upon the flow of working fluid during the cycle of operation, gas turbines are classifieds as,
Any fluid may be used as working fluid Working fluid consists of air and burnt
gases of fuel
There is only heat and work transfer takes There is heat, mass and work transfer
place between system and surrounding takes place between system and
surrounding
Any type of fuel can be used as there is no High grade fuels are used because there is
mixing of burnt gas and working fluid mixing of working fluid and burnt gas.
Turbine blades are free from corrosion Corrosion may takes place in turbine
blades
I.C. Engines
Introduction:
A Heat Engine is a thermal prime mover that converts the chemical energy of a fuel into heat
energy by combustion of fuel and utilizes this energy to perform useful mechanical work.
External Combustion Engines (E.C. Engines): In E.C. Engines, combustion of the fuel takes place
outside the engine cylinder or at the place where conversion of thermal energy into mechanical
energy not takes place. Example: Steam Engines, Steam Turbines, Closed gas turbines etc.
Internal Combustion Engines (I.C. Engines): In I.C. Engines, combustion of the fuel takes place
inside the engine cylinder or at the place where conversion of thermal energy into mechanical
energy takes place. Example: Petrol Engines, Diesel Engines, Gas engines etc.
1) Cylinder:
2) Cylinder head:
It is cylindrical cover at the top of the cylinder
It is provided with inlet and outlet valves along with fuel injector or spark plug.
It is made up of same material as that of cylinder.
3) Piston:
It is hollow cylindrical plunger that fits perfectly inside the cylinder for reciprocation.
The thermal energy produced by the combustion of fuel is converted into mechanical
energy of reciprocating motion by this plunger.
The piston also compresses the charge during compression stroke.
Pistons are made up of cast iron or aluminum alloy for lightness.
4) Piston rings:
These are soft metallic rings which are fit in the grooves provided on the circumference of
the cylinder.
Piston rings form a tight seal between the piston and the cylinder thereby avoids the
leakage of high pressure gas from the cylinder entering into crank case.
Piston rings helps in conducting the heat from the piston to the cylinder.
5) Connecting rod:
It is link between crank and piston and converts reciprocating motion of piston into rotary
motion of crank.
It is connected to piston at smaller end with gudgeon pin and connected to crank at bigger
with crank pin.
It is made up of carbon steel or aluminum alloy for lightness.
6) Crank and Crank shaft:
Crank is lever which is connected to connecting rod with crank pin and to crank shaft
rigidly.
Rotary motion of connecting rod is transferred to crank shaft through crank and thereby
rotates crank shaft.
Crank shaft is steel rod that supports flywheel and supplies the power for external work.
7) Crank case:
It is enclosure which covers crank shaft and serves as sump for the lubricating oil.
8) Inlet and outlet manifold:
Inlet and outlet manifold are the passages through which charge enters into the cylinder
and burnt gases escapes into atmosphere respectively.
Manifolds are provided on cylinder head or on cylinder.
9) Inlet and outlet valves:
These are the controlling devices for the entry of fresh charge into the cylinder and
discharging of burnt gases into atmosphere.
These are situated in manifolds.
10) Cam:
It is machine element designed to control the movement of both inlet and outlet valves.
11) Fly wheel:
It is heavy mass of rotating wheel mounted on the crank shaft.
It is used as an energy storage device. It stores energy in the expansion stroke and supplies
the same during other strokes.
I.C.Engine Terminology:
I. Bore: The inside diameter of the cylinder is called bore.
II. Top dead center (TDC): The extreme position of the piston nearer to the cylinder head is
called Top dead center.
III. Bottom dead center (BDC): The extreme position of the piston nearer to the crank shaft is
called bottom dead center.
IV. Stroke: It is the linear distance travelled by the piston from TDC to BDC.
V. Clearance Volume (Vc): The volume of the cylinder above the top of the piston when the
piston is at TDC is called clearance volume.
VI. Swpt Volume (Vs): The volume swept by the piston as it moves from TDC to BDC is called
swept volume.
VII. Compression Ratio (Rc): It is the ratio of the total volume of cylinder to the clearance
volume.
Total volume of the cylinder = Swept volume + Clearance volume
Rc =
VIII. Piston Speed: The distance travelled by the piston per second is called piston speed.
Piston Speed = 2 L N
L = Stroke length (m)
N = Revolutions of crank shaft (rpm)
Depending upon the stroke and the type of fuel used or thermodynamic cycle of operation,
engines are classified as
1) Four Stroke Petrol Engine 2) Four Stroke Diesel Engine 3) Two Stroke
Petrol Engine
a) Suction Stroke:
It is starting operation of working cycle where piston is at TDC and moves towards BDC.
At this operation inlet valve will be going to open as piston moves from TDC to BDC and
results in suction pressure (lesser pressure compared to atmospheric pressure) inside the
cylinder and entering of the charge (air+fuel mixture) into the cylinder takes place. Outlet
valve remained closed.
The energy required to do suction operation is supplied by cranking at the time of engine
start and in the subsequent operations, energy supplied by flywheel is used to perform
suction operation.
As soon as piston reaches BDC suction ends and inlet valve closes.
The suction stroke is represented by line AB in the P-V diagram as shown in the figure.
b) Compression Stroke:
In this stroke piston is at BDC and moves towards TDC.
Both the valves are closed and movement of piston from BDC to TDC, compresses the
charge inside the cylinder until piston reaches TDC and results in high pressure and high
temperature of compressed charge. This is shown by the line BC in the P-V diagram.
The ratio of compression ranges from 1:7 to 1:11.
As soon as piston reaches TDC, the compression stroke ends and spark plug produces
spark and ignites the charge. The combustion of fuel takes place at constant volume and
this is represented by the line CD in the P-V diagram.
c) Expansion Stroke:
In this stroke piston is at TDC and moves towards BDC.
Both the valves are closed. As the combustion of fuel takes place burnt gases expands and
exerted force on piston to move from TDC to BDC and thus power produced by the
combustion of fuel is transferred to piston (reciprocating motion) and then to crank shaft
(rotating motion) with help of connecting rod and crank.
Expansion of the gases and simultaneously work (rotary motion) takes place and this is
shown by the line DE in the P-V diagram.
Expansion of the gases takes place until piston reaches BDC. As soon as piston reaches BDC
outlet valve opens. As the outlet valve opens pressure drops inside the cylinder due to
higher pressure inside the cylinder than atmosphere at constant volume is shown by the
line EB in the P-V diagram.
d) Exhaust Stroke:
In this stroke piston is at BDC and moves towards TDC.
At this strike inlet valve is closed and outlet valve is open. The movement of piston from
BDC to TDC pushes burnt gases to escape through outlet vale.
The energy required to perform this stroke is supplied by fly wheel which stores energy in
the previous stroke.
This process is represented by the line BA in the P-V diagram.
Thus four strokes perform one working cycle and thereby rotates crank shaft by two rotations
that is each stroke rotates crank shaft by half rotation and in the same manner cycle repeats.
a) Suction Stroke:
It is starting operation of working cycle where piston is at TDC and moves towards BDC.
At this operation inlet valve will going to open as piston moves from TDC to BDC and
results in suction pressure (lesser pressure compared to atmospheric pressure) inside the
cylinder and entering of the charge (purely air) into the cylinder takes place. Outlet valve
remained closed.
The energy required to do suction operation is supplied by cranking at the time of engine
start and in the subsequent operations, energy supplied by flywheel is used to perform
suction operation.
As soon as piston reaches BDC suction ends and inlet valve closes.
The suction stroke is represented by line AB in the P-V diagram as shown in the figure.
b) Compression Stroke:
In this stroke piston is at BDC and moves towards TDC.
Both the valves are closed and movement of piston from BDC to TDC, compresses the
charge inside the cylinder until piston reaches TDC and results in high pressure and high
temperature of compressed charge. This is shown by the line BC in the P-V diagram.
The ratio of compression ranges from 1:20 to 1:22.
As soon as piston reaches TDC, the compression stroke ends and charge attains
temperature which is sufficient to ignite the fuel. The fuel injector injects a metered
quantity of diesel in to the high temperature charge and combustion of fuel starts. The
combustion of fuel takes place at constant pressure and this is represented by the line CD
in the P-V diagram.
c) Expansion Stroke:
In this stroke piston is at TDC and moves towards BDC.
Both the valves are closed. As the combustion of fuel takes place burnt gases expands and
exerted force on piston to move from TDC to BDC and thus power produced by the
combustion of fuel is transferred to piston (reciprocating motion) and then to crank shaft
(rotating motion) with help of connecting rod and crank.
Expansion of the gases and simultaneously work (rotary motion) takes place and this is
shown by the line DE in the P-V diagram.
Expansion of the gases takes place until piston reaches BDC. As soon as piston reaches BDC
outlet valve opens. As the outlet valve opens pressure drops inside the cylinder due to
higher pressure inside the cylinder than atmosphere at constant volume is shown by the
line EB in the P-V diagram.
d) Exhaust Stroke:
In this stroke piston is at BDC and moves towards TDC.
At this strike inlet valve is closed and outlet valve is open. The movement of piston from
BDC to TDC pushes burnt gases to escape through outlet vale.
The energy required to perform this stroke is supplied by fly wheel which stores energy in
the previous stroke.
This process is represented by the line BA in the P-V diagram.
Thus four strokes perform one working cycle and thereby rotates crank shaft by two rotations
that is each stroke rotates crank shaft by half rotation and in the same manner cycle repeats.
Two Stroke Petrol Engine:
Drawing of
petrol and air
mixture:
When the piston moves from BDC to TDC a partial vacuum (lesser pressure compared to
atmospheric pressure) is crated in the crank case until its lower edge uncovers the inlet
port and results in drawing (entering) of air fuel mixture in to the crank case takes place
as shown in the figure D.
Drawing of fuel air mixture will be continued till the inlet port is covered by the piston
during down ward motion. After covering the inlet port, the piston compresses the charge
which is present in the crank case and forces it to enter into the cylinder by passing
through transfer port as shown in the figure B. This will continues till the piston covers the
transfer port by the piston in the upward motion as shown in the figure C.
First Stroke:
It is the starting of the working cycle and piston is a TDC and moves towards BDC.
The exhaust valve is closed by the piston and piston compressed the charge which is inside
the cylinder. Spark plug produces spark and ignites the charge and the high pressure
burnt gases forces the piston to move downwards and thus expansion stroke performed.
Thus power produced by the combustion of fuel is transferred to piston (reciprocating
motion) and then to crank shaft (rotating motion) with help of connecting rod and crank.
The high pressure burnt gases exerts force on the piston until piston uncovers outlet port
in downward movement. As the outlet port opens, burnt gases escapes through outlet port
and exhaust stroke is perfumed along with expansion stroke as explained previously.
Second Stroke:
In the piston upward movement, piston covers the transfer port and stops the entering of
fresh charge into the cylinder and also uncovers the inlet port to enter the charge into the
crank case. Further upward movement of piston closes outlet port and stops scavenging and
compresses the fresh charge entered into the cylinder. Spark plug produces spark and
combustion of fuel takes place.
Thus two strokes perform one working cycle and thereby rotates crank shaft by one rotation that
is each stroke rotates crank shaft by half rotation and in the same manner cycle repeats.