GenX+ User Manual

GenX+ User Manual
GenX+ User Manual Document No.: 741401410062 1 of 60

Version history
Version Date Remark
1001 Nov 2014 Base Version
1002 Dec2014 Updated Terminal description with ACFC and DCFC connections
GA update with GenX+ 1Tn drawings
Updated Installation procedure
Updated de-installation procedure
Updated Product Specifications
1003 Dec2014 Corrected GenX name instances
1004 Dec'2014 Miscellaneous corrections
1005 Jan2015 Corrections in General Electrical Specifications
1006 Feb2015 Corrections in General Electrical Specifications
Tribi Systems Private Limited, 2014

The contents of this document are privileged and/or confidential. If you are not the
intended recipient, any review, dissemination, copying, distributing or other use of the
contents of this document by you is strictly prohibited. The recipient acknowledges that this
is proprietary information of Tribi Systems Private Limited and will not be distributed
without explicit permission of Tribi Systems Private Limited.
Contents of this User Guide are believed to be correct at the time of distribution. Due to
continuous improvements and feature additions, Tribi Systems reserves the right to
change the specification of the product or its performance or the contents of the User
Guide without notice.
Firmware Version
GPU Firmware 5.4.2.3
GCU Firmware 95.14 & 95.15

Table Of Contents
Safety Information 5
Warning symbols 5
Important Safety Instructions 5
Product Information 6
GenX+ 2 Tn 6
GenX+ 1 Tn 6
Product Specifications 7
Mechanical Information 10
Weight Information 10
Weight of GenX+ 2Tn 10
Weight of GenX+ 1Tn 10
General Arrangement 10
GCU 2Tn - Outline and Dimensions 11
GPU with Filter 2Tn - Outline and dimensions 12
GCU 1Tn - Outline and Dimensions 13
GPU with Filter 1Tn - Outline and dimensions 14
ToolList 15
Electrical Informations 16
Installation & Commissioning 16
Maintenance Guidelines 21
De-installation Procedure 22
Steps to Use J17 - Host Comm 23
Terminal Diagrams 24
Single Line Diagram GenX+ 2Tn 25
Three Line Diagram GenX+ 2Tn 26
Terminal Description GenX+ 2Tn 27
Standard AC configuration 2Tn 27
2Tn AC with DC Free cooling 30
2Tn AC with AC Free Cooling 32
Air Conditioner connections - 2Tn 33
Single Line Diagram GenX+ 1Tn 35
Three Line Diagram GenX+ 1Tn 36
Terminal Description GenX+ 1Tn 37
Standard AC Configuration 1Tn 37
1Tn AC with DC Free Cooling 40
1Tn AC with AC Free Cooling 42
Air Conditioner connections - 1Tn 43
Field Setting Parameter 47
Trouble-shooting 48
Appendix A - GenX+ 1 Tn Packing list 49
Appendix B - GenX+ 1Tn Detail Photos 51
GenX+ Power Unit (GPU) - 1Tn 51
GPU Terminal Connections 1Tn 51
GPU Terminal Identification 1Tn 51
GenX+ Control Unit (GCU) 1 Tn with Harness 52
Installation Harness Bundle 1Tn 52
Mechanical Accessaries 1Tn 53

MCB Module 1Tn 53
Filter Module 1Tn 54
Conduits 54
Appendix C - GenX+ 2 Tn Packing list 55
Appendix D - GenX+ 2Tn Detail Photos 57
GenX+ Power Unit (GPU) - 2Tn 57
GPU Terminal Connections 2Tn 57
GPU Terminal Identification 2Tn 57
GenX+ Control Unit (GCU) 2Tn with Harness 58
Installation Harness Bundle 2Tn 58
Mechanical Accessaries 2Tn 59
MCB Module 2Tn 59
Filter Module 2Tn 60
Conduits 60

Safety Information
Please carefully read the safety information given in this section and all Warning and
Caution information given in the manual.
Warning symbols
This symbol Indicates danger due to an electric hazard that

could result in damage to the equipment, possible injury or
eve death.
This symbol indicates danger due to a hazard that could

result in damage to the equipment
Important Safety Instructions
1. GenX+ is designed to be installed in Telecom Shelters that are Closed Electrical

Operation Area as defined in IEC 61800-5-1:2007. The access to a telecom shelter
is restricted to skilled and authorised persons.
2. GenX+ is a soft-start drive that powers Air Conditioners in a telecom shelter. It uses
high voltage and current signals and carries high level of electrical energy.
3. GenX+ is intended for a professional installation and commissioning, by qualified

and authorised personnel,as part of a fixed installation. The installation procedure,
explained in detailed steps in this manual, should be followed rigorously. Failure to
do so may lead to an electric hazard.
4. GenX+ should be maintained by qualified and authorised persons as per guidelines

laid out in this manual.
1. If the equipment is not installed correctly, it can potentially damage the air
conditioner.
2. GenX+ is a wall mounted equipment. If it is not mounted correctly as per guidelines
given in the manual, it can cause a physical hazard.

Product Information
GenX+ is a Telecom Shelter Environment control System, using backup power. When Grid
Power is available GenX+ bypasses itself and let the existing controller operate the Air
Conditioner using AC supply.
GenX+ is available in 2 different power ratings:

1. GenX+ for 1 Tn Air Conditioners
2. GenX+ for 2 Tn Air Conditioners
Given below are the photographs of two models. Please see Appendix B (1Tn) and D
(2Tn) for detailed photos on terminal description, name plate info, and packed modules.
GenX+ 2 Tn
GenX+ 1 Tn

Product Specifications
Tribi GenX+ Technical Specifications
Sl # Specification Unit Value Remarks
1.0 Tn 2 Tn
Air Conditioner
1 Cooling Capacity W 3500 7000
2 EER 2.5 2.5
3 Input Power W 1400 2800 Nominal Level
Types of Air Conditioner Covered
1 phase induction 220 V AC motor based

1 Normal AC
compressor, condenser fan, evaporator fan
1 phase induction motor 220 V AC based

AC with AC Free
2 compressor, condenser fan, evaporator fan;
Cooling
With additional 220 V AC Damper Motor
1 phase induction motor 220 V AC based

AC with DC Free compressor, condenser fan; With 48 V DC EC Fan from EBM with 0-10 V
3
Cooling Evaporator fan (EC Fan) additional 48 V DC DC speed command interface
Damper Motor
Power Levels
1 Compressor W 1200 2900 Electrical Input to Motor
2 Condenser Fan W 200 200 -"-
3 Evaporator Fan W 200 300 -"-
4 Damper Motor W 10 10 In AC Free Cooling
5 DC Blower W 250 350 Not powered via Tribi GenX
In DC Free Cooling; powered
6 DC Damper Motor W 10 10
via relays carrying 48 V DC
Environmental
1 Ambient Temperature C 45 Unit mounted inside shelter
2 Humidity % 90
Need to consider deration
3 Altitude M < 1000 m above MSL
above 1000 m
4 Enclosure Type IP21
Mounting for Power
5 Wall Mounting
Unit
Mounting for Control
6 Wall Mounting
Unit

1.0 Tn 2 Tn
General Electrical Specifications
1 Input Voltage Range V
1a DC Input V 46 60
1b AC Input V 190 - 260 Only for GCU
2 Efficiencies
@ Nominal power and
2a Power Unit Efficiency % > 90 % > 88 %
nominal voltage of 50 V DC
Overall System
2b % > 88 % > 86 %
Efficiency
3 Protections
47 V on battery considering
3a Under Voltage V DC 47
1-2 V cable drop
3b Over Voltage V DC 61
Output Locked Rotor,
Response time < 10 micro-
3c Short Circuit, Earth V No battery voltage dip on compressor stall
sec
Fault
3d Input reverse polarity Yes Yes
3e Max Power Level W 1600 3400
Maximum Input
4
Currents
Input MCB rating of 63 A for 1
4a DC Input A 40 85 Tn & 100 A for 2 Tn with C
curve
Input MCB rating of 32 A with
4b AC Input A 9 17
C curve
Sensors & Interface
1 Shelter Temperature C 16 45 Via Tribi Thermistor
2 Ambient Temperature C 20 -50 Via Tribi Thermistor
3 Door Proximity Switch Supplied by Tribi
4 Mains Supply Sense Electronics Sensing In Tribi Control Unit
5 DG Supply Sense Electronics Sensing In Tribi Control Unit
48 V DC Evaporator 7.5 V DC during compressor cooling & 10 V
6 Via Relays in Battery Mode
Blower DC during free cooling
Motor Control
V/f control using Propreitary PWM for 1
1 Algorithm
phase / 3 phase induction motors
2 Starting Characteristics Ramp up with input current < running current Soft Start
Running
3 220 V + 10 %, 50 + 1 Hz Compatible for variable speed
Characteristics
By-pass to feed the incoming EB / DG supply To ensure that by-pass works

4 By-pass facility
to the motors using NC contacts even if GenX is powered off

1.0 Tn 2 Tn
Air conditioner Control
Set point facility which can be set different
Temperature Control
1 than the AC controller to ensure maximum
Values
battery utilization
For AC2 setting via keypad,
Cut in @ 31 deg C and Cut out @ 29 deg C
2 Temperature Control the cut in will be at 33 deg C
in Battery Modes
and cut out at 31 deg C
Controls to have provision to introduce
Compatibility to
3 variable speed controls to improve cooling
variable speed control
efficiency in Battery Mode
Control interruptions in Door open for more than 3 minutes;
4
Battery mode Protections Related
User & Shelter Interface
LCD 16 x 1 character with keypad of 4
1 Display & Settings
buttons
2 Shelter communication Modbus over RS485
EB hours, DG hours, Battery hours, Delay

hours, Compr run hours in Battery Mode,
Input voltage, Room (Shelter) Temperature,
Data logging for
3 Ambient Temperature, Delay Cycle Count,
transmission
Door Open Count, Site Status (mode), GenX
Power Unit Status, GenX Power Unit Error
code
Compliance Standards
1 EMI EMC IEC61000-6-2 & IEC61000-6-3

Mechanical Information
Use appropriate protective clothing (shoes, gloves, safety spectacles, etc).
Weight Information
Weight of GenX+ 2Tn
The weight of a packed 2Tn GenX+ Unit is 34.6 Kg. Additionally, weight of wire way and
flexible conduit is 1.8 Kg. The table below gives weight of subsystems in the package
Sn GenX+ 2Tn Subsystem Weight in Kg
1 GPU 13.26
2 GCU with Harness 9.3
3 Filter Module 3.6
4 MCB Module 0.8
Weight of GenX+ 1Tn
The weight of a packed 2Tn GenX+ Unit is 26.96 Kg. Additionally, weight of wire way and
flexible conduit is 1.8 Kg. The table below gives weight of subsystems in the package
Sn GenX+ 1Tn Subsystem Weight in Kg
1 GPU 8.43
2 GCU with Harness 8.67
3 Filter Module 1.88
4 MCB Module 0.65
General Arrangement
Measure the dimension of the GCU and GPU and make a note of it. Check out the right
place to mount the unit, as per dimension fix the C channels and keep the required
distance between GPU and GCU. Mount the GPU and GCU, make sure all screws are
tightening properly. Leave the AC wires back side of the AC.

GCU 2Tn - Outline and Dimensions

GPU with Filter 2Tn - Outline and dimensions

GCU 1Tn - Outline and Dimensions


GPU with Filter 1Tn - Outline and dimensions


ToolList
S.No Item List Quantity
1 Preceision Screw Driver set 1
2 Lines man Plier 8" 1
3 Long Nose Pliers 6" 1
4 Adjustable wrench 8" 1
5 Tester model 813 1
6 Snap off Knife 9 / 10mm 1
7 Screw Driver 3 x 100 Model 912 1
8 Screw driver PH0 x 100 ,Model 860-100 1
9 Screw Driver 6 x 150 Model 824 1
10 Screw Driver PH2x150 Model 862-150 1
11 Solder iron 30 / 25 Watts 1
12 5mtr Steel Tape rule 1
13 Claw Hammer 1
14 Mini Hacksaw 1
15 Torch Light 1
16 Pinch - ( Tweezers ) 1
17 Scissors 5" 1
18 Nylon Tool Bag 1
19 Small level 4inch 1
20 Wire Stripper 1

Electrical Informations
Instructions and procedures mentioned in this section are meant to be
carried out by skilled and trained professionals who are authorised to carry
out these operations. Failure to follow these instructions can lead to
equipment damage and even loss of life.
Please note that Harness J17 - Host should be left un-connected inside
the GCU Box. It is not part of standard operation and maintenance
procedure. Its use is reserved for TRIBI internal procedures.
This section explains, in detail, following procedures:
Installation & Commissioning

Maintenance Guidelines
De-installation procedures
Installation & Commissioning
To be carried out by trained and authorised personnel only. Failure to follow

these steps can lead to loss of property and life.
1. Aircon Checklist
a) Check and note Aircon Make from Aircon or ask with technician and mention.
b) Check and note Aircon capacity which is on Aircon body or confirm the same by technician.
c) Aircon Type,
There are 3 types of aircon a) Standard (FC1); b) ACFC (FC2); c) DCFC (FC3)
To check type of aircon. Valid only for 0.9 Tn aircon; all 1.25, 1.5 Tn, 1.75 & 2 Tn aircon are Standard
type only (FC1)
Step 1 Switch off 230 V to all aircons in the shelter if controller remains on and evaporator fan
(inside shelter fan) continues to run for more than 2 minutes then it is a DCFC (FC3) type of aircon.
This has dampers which work on 48 V DC. The evaporator fan (inside shelter fan) is also run from 48
V DC. The compressor and condenser fan (outside fan) are 230 V motors.
Step 2 When 230 V put off aircon controller and evaporator fan (inside shelter fan) became off
now check for damper at the back of the aircon this will be a box which is outside the aircon on its
side. If this box is there then it is ACFC (FC2) type of aircon. This has dampers for free cooling.
Dampers are 230 V. The fans and compressors are also 230 V motors.
Step 3 Aircon controller and evaporator fan (inside shelter fan) are off and there is no box outside the
aircon at the back, then it is Standard (FC1) type of aircon. This has no free cooling option i.e. no
dampers. The fans and compressor are 230 V motors.

d) Check & note Aircon controller type and Sl. No. on the controller
e) Check & note number of Aircons available in site & Sl. No. of all Aircon, along with model no. if not
found mention the same.
f) Check the cut in and cut off temp for both Aircon with site technician and mention it in the report.
g) Check and note current temperature on Aircon controller , Room and Ambient
2. TRIBIGenX+
Check and note GenX+ capacity & Sl. No. on packing box, if not found, check on GCU & GPU and
*
specify.
3. Infra observations
a) Check & note current consumption of both the Aircons by clamp meter in 230V.
1. 3A to 7.0 A for 0.9Tn,
2. 4A to 10A for 1.25Tn
3. 5A to 13A for 1.5Tn &
4. 7A to 17A for 1.75Tn & 2Tn
If values are not in this range then call Tribi Engineer to find out next steps on the I&C process.
b) Check and verify working of compressor, condenser, evaporator in 230V AC, in case of DCFC (FC3),
check the working of Evaporator (Blower) & Damper in 48V DC.
c) Run both the Aircons for 10 mins, if any sound during starting or any alarm, do not install GenX+,
inform the same to site technician and Tribi Engineer.
d) Check the shelter for any air leakage due to improper sealing, specify the same
e) Check the controller working status & specify accordingly
f) Check if any alarm indicated on Aircon controller and note the same, If any major alarm like HP/LP, do
not install. Any deviations in the (a.- e) points, the same has to be informed to Tribi Engineer. Proceed
for I&C only after confirmation from Tribi Engineer.
4. Installation & Commissioning check list
a) Check and verify GenX+ packing, any deviation inform to customer representative and Tribi
Engineer, Then check for any physical damage of GenX+ & verify the packing list and ensure all
accessory availability.
b) Mark and fix C channel at relevant position with proper water level, ensure the space between GPU
and GCU should be 150mm, and adjacent to each other, GenX+ should be installed at 2 meter
height from ground level.
c) Install the GCU and GPU on the C channel positioned respectively, pl check for the proper tightening
of the same.
d) Mark and fix the conduit as per relevant routing, which should be parallel to shelter base and vertical
conduit routing should be perpendicular to Shelter base.
e) Locate and install the TRIBI provided MCB & MCB enclosure near the SMPS.

f) Fix the door sensor and check its alignment by closing the door and checking for continuity at the
sensor end. In case there is any need to lengthen door sensing wire, then ensure that the
lengthening is done at the sensor end and not on the harness coming from the GCU. Confirmation
with Tribi Engineer needed for same prior to cable lengthening. The door sensor cable should be
covered with a conduit.
g) Route and fix the room temperature sensor, by standing on the battery bank and reaching out as
much as possible to the centre of the shelter ceiling. Make hole in the shelter to take Ambient temp
sensor outside and fix the same above Aircon. In case aircon has condenser air outlet from top, then
install the ambient sensor at the side of the aircon. Ensure the ambient temperature sensor does not
touch the shelter walls by using provided mounting pad.
h) Switch OFF the input supply to the SMPS. Disconnect the Battery from the SMPS. Connect the
DC power cable, Red cable to positive bus bar of SMPS. The MCB Box provided in should be
mounted near the SMPS on the shelter wall. The black cable should be terminated in this box. The
black from the MCB box provided by TRIBI should be terminated at the LVD terminal in the SMPS.
i) Connect the DG sense cable to output of DG MCB at PIU (+ve to Red and ve to Black) with proper
routing, connect Li & Ni from 20 pair cable, tape Lo & No (for testing only).
j) Interface GPU with GCU, i.e, connect communication cable from GCU to GPU, connect DC power
cable from GCU to GPU , DO NOT CONNECT RYB CABLE TO GPU, switch on GenX+ MCB
k) In case the SMPS is outside the shelter, a separate kit with longer wires will be needed. Indus circle
SCM team will source this from Tribi and deliver it to site. The longer cables for input power supply,
DG sense and fire alarm will need to be used. The earlier cables will need to be handed back to the
Indus warehouse.
l) Test Door sensor with closing and opening, check the Ambient and room temperature sensor
rubbing by hand, check the Input DC voltage on display, ensure no fault indication in GPU and GCU
display,
Check EB & DG sensing by switching on Aircon MCB, and do the No load run test GenX+ should
end with Low Power trip. If everything is working fine then proceed for next process, if not intimate to
Tribi Engineer.
m) Switch OFF the AirCon 230V Input MCB. If it is a DCFC AirCon, switch OFF the 48V DC supply
to AirCon. Check space availability for cable entering inside the aircon, if not make manual hole in
the shelter to take the cable outside, and drill the hole in Aircon body to enter harness inside the
Aircon , close air gap with silicon sealant . NOTE : The hole has to be drilled at an angle of 45
Degrees to the wall for preventing water entering inside shelter from hole. The higher side of this
taper should be inside the shelter, while the lower side be at the outer side. The flexible conduit
provided will need to be inserted into this hole to ensure that the wires remain protected from sharp
metal edges.
n) The cables will be routed along the wall to the side of the aircon. The conduit will be clamped to the
back of the shelter wall. The rest of the conduit will hang till the cables entry is done in the aircon.
The cable entry should be at an angle with the lower side being outside the aircon to prevent water
entry into the aircon.
o) Set the FC mode as per the aircon type by editing the FC parameter using the keys in GCU. In case
of specific instructions from Tribi Engineer set the temperature as per requirement.

Interfacing the aircon cables (please refer drawings provided. In case aircon wiring is different than
drawing provided / aircon is of new type then call Tribi Engineer for consultation) -
1. Ensure that the aircon controller and GPU & GCU are powered off.
2. Connect LI & NI wires. Then connect LO & NO. Ensure that LI, NI, LO & NO are physically
separate and that there are no shorts.
3. Connect compressor Run, Start & Common (CMR, CMS & CMC)
4. Connect compressor phase and compressor capacitor wires (CMPH, CMCPx)
5. Connect condenser fan Run, Start & Common (CFR, CFS & CFC) please check for
winding as per procedure given below
6. Connect condenser fan phase and condenser fan capacitor wires (CFPH, CFCPx).
7. For FC1 & FC2 (not for FC3) Connect evaporator fan Run, Start & Common (EFR, EFS &
EFC) please check for winding as per procedure given below.
8. Connect evaporator fan phase and evaporator fan capacitor wires (EFPH, EFCPx).
Additional Instructions for FC2 only.

p)
9. For FC2 (not for FC1 & FC3) Open GCU and reconnect the DMI1(o)/DMO1(c), DMI2(c)/
DMO2(n), DMO3(o)/DMO3(c), DMO1(c)/DMI1(o),and BL2/DMI2(c) wires to connector..... .
Ensure that BL3 is opened and taped at the GCU end.
10. Connect the DMI1(o)/DMO1(c), DMI2(c)/DMO2(n), DMO3(o)/DMO3(c), DMO1(c)/
DMI1(o),and BL2/DMI2(c) as per wiring drawing provided. In case wiring in aircon is different
than in drawing please consult Tribi Engineer.
Additional Instructions for FC3 only

11. For FC3 (not for FC1 & FC2) Connect the DMI1(o)/DMO1(c), DMI2(c)/DMO2(n),
DMO3(o)/DMO3(c), DMO1(c)/DMI1(o) as per wiring drawing provided. In case wiring in
aircon is different than in drawing please consult Tribi Engineer.
12. For FC3 (not for FC1 & FC2) Connect BL2/DMI2(c) & Bl3 as per drawing provided. Please
ensure that both ends are connected as per drawing only i.e. BL2/DMI2(c) is connected
towards the controller / connector end; while BL3 is connected towards the motor end. In
case wiring in aircon is different than in drawing please consult Tribi Engineer.
Please ensure that aircon terminal box and aircon is closed before moving to next step.
q) Mount TRIBI alarm splitter inside PIU. Disconnect fire/smoke sensor from PIU and terminate the
same at the input of alarm splitter. Now connect TRIBI fire alarm input wires of GCU to the one
output of alarm splitter and connect the second out put of alarm splitter to the fire/smoke sensor
signal in the PIU.
r) Stick the sticker provided on the backside of the Aircon. This is to help identify the Aircon wired with
TRIBIgenx for the Aircon SME.
s) After interfacing all GenX+ harness with, Aircon harness, ensure that Earthing connections have
been done correctly. Then run the Aircon for 5 minutes by 230 V with GPU & GCU powered off.
t) During the aircon running in 230V, switch ON GenX+ MCB and run for 5 minutes with Aircon on 230
V. Then switch off Aircon 230 V MCB and run aircon on Tribi Mode via GenX+. GenX+ should trip on
LP trip.

u) Switch off 48VDC supply to GenX+. Connect the RYB from GCU to GPU ( For 2 Tn please ensure to
connect both Compressor and Fans RYBs).
v) Switch on 48 V DC supply for GenX+. Increase shelter temperature beyond 31 DegC.
w) Repeat the above (n) and (p)procedure for 2 times with 5 minutes interval,
x) After testing both the mode, Run Aircon in TRIBI mode for 30minutes.
y) Check and note DC input voltage
z) Check and note DC power displayed on GCU.
za) Check the working status & specify the same.
REMARKS :

Maintenance Guidelines

Following activities should be carried out during site CMC
1. Unit physical verification: Verify that the unit installed is free of any physical damage.
2. Connection verification:
2.1. Check the DC input supply cables for correctness.
2.2. Ensure that the communication cable between GPU and GCU is connected and
firmly screwed.
2.3. Check the output cable connectivity to the air-conditioner is correct.
3. Unit power calibrations:

3.1. Check the DC input DC voltage using multimeter.
3.2. Check the input DC current from SMPS.
3.3. Check DC Power on GCU display.
3.4. To check calibration multiply Input DC Voltage, Input DC current and 0.9. The
result should not vary from DC Power displayed on GCU by more than 10%. If the
variation is more contact Aircon SME/TRIBI.
3.5. Note - In 2 Tn GenX, DC Power in GCU is arrived at by adding Compressor DC
Power and fan DC power.
4. Operation sequence verification in AC supply (not applicable for DC only sites) as well
as DC supply:
4.1. Check the voltage of AC Power supply across the AC MCB connected to air-
conditioner in shelter Source of 230V supply is the PIU.
4.2. In situations where Air conditioner is DCFC type, check the DC Voltage across
DC MCB in shelter Source of DC supply is the SMPS.
5. Temperature sensor calibration verification:

Verify Shelter temperature & Ambient temperature, as displayed on GCU, with the
Thermometer reading. The desired accuracy is +1 Deg C. If the variation is more
than this then contact Aircon SME/TRIBI
6. Unit run time log:

Scroll the key to see and note the following time logs:
AC Mode hours
Tribi/Battery Mode hours.
Non Delay
Delay Hours
Format of the time log is: HHHHH.h

De-installation Procedure

1. Aircon & TRIBIGenX+ Checklist & De-installation
a) Check functioning of Aircon in TRIBI Mode and AC Mode (for non DCDG sites).
b) Switch off supply to TRIBIGenX+ from SMPS and Aircon 220 V AC.
c) Disconnect 48 V DC power cable from SMPS
d) Remove door sensor, room temperature sensor and ambient temperature sensor from respective
locations and remove the wire routing
e) Disconnect power, communication and RYB wires between GPU and GCU from GPU end
f) Disconnect wiring inside Aircon
g) Re-connect Aircon wires using connectors 2 way Wago cage clamp wire-wire connectors.
h) Remove wires from Aircon and bring them back inside shelter
i) When the cable side entry was done seal the shelter opening using silicon gel and the Aircon.
j) Switch on 220 V AC to Aircon.
k) Checking Aircon functionality for 10 mins.
l) Dismantle the GPU and GCU and the mounting C channels
m) Close the mounting holes using silicon gel
2. Repacking
a) Repack GPU in its packing location in the provided packing carton
b) Repack the GCU in its packing location
c) Put the C Channels & other usable material e.g TRIBI MCB inside the installation material kit
REMARKS :

Steps to Use J17 - Host Comm
Please note that Harness J17 - Host should not be connected inside the
GCU Box. It is not part of standard operation and maintenance procedure. Its
use is reserved for TRIBI internal procedures.
1. Power off AC and DC supply to GenX+.

2. Open the GCU cover.
3. Connect the harness with the mating Molex connector.
4. Connect the D9 connector to the appropriate equipment.
5. Close the GCU cover.
6. Power on AC and DC supply to GenX+.
7. Complete the required activity.
8. Power off AC and DC supply to GenX+.
9. Open the GCU cover.
10. Disconnect the J17 harness from the Molex connector.
11. Close GCU cover.
12. Power On AC and DC supply to GenX+ for normal operation.

Terminal Diagrams
The figure below shows the connection diagram of a typical GenX installation.
The rest of the section illustrates following diagrams for 2 Tn and 1 Tn Models:
1. Single Line Diagram

2. Three Line Diagram

3. Terminal Description
4. AirCon connections (0.9 Tn - ACME, Hitachi, BlueStar; 2 Tn - Hitachi, BlueStar)
Single Line Diagram GenX+ 2Tn

Three Line Diagram GenX+ 2Tn

Terminal Description GenX+ 2Tn
Standard AC configuration 2Tn
Tribi GenX+ Aircon Cables - Signal Description

Cable Name Ferrule Name Signal Description
A/C CABLE-1 (19 core cable) EFR1 Evaporator Fan Run
EFC2 Evaporator Fan Common
EFS3 Evaporator Fan Start
CFR1 Condensor Fan Run
CFC2 Condensor Fan Common
CFS3 Condensor Fan Run
EFPH1 Evaporator Fan Phase
EFCP2 Evaporator Fan Capacitor Pin-1
CFPH1 Condensor Fan Phase
CFCP2 Condensor Fan Capacitor Pin-1
DMI1(O)/DMO3(0) Damper Anti Clockwise from Aircon Controller
DMI2(C)/DMO2(N) Neutral supply to Damper Motor
DMO3(O)/DMO1(C') Damper Clockwise to Damper Motor
DMO1(C)'/DMI2(O) Damper Anti-Clockwise to Aircon Controller
BL2/DMI1(C') Damper Clockwise to Aircon Controller
BL3/------ Not in use.
A/C CABLE-2 (10 core cable) NI1 Neutral from MCB to aircon (taken to GCU)
LI2 Phase from MCB to aircon (taken to GCU)
NO1 Neutral returned to aircon (from GCU)
LO2 Phase returned to aircon (from GCU)
CMR1 Compressor Motor Run
CMS2 Compressor Motor Start
CMC3 Compressor Motor Common
CMPH1 Compressor Motor Phase
CMCP2 Compressor Motor Capacitor Pin-1

Tribi GenX + Aircon Cables - Signal Description
DGP1 DG MCB PHASE TAKEN TO GCU
DG SENSE
DGN2 DGMCB NETURAL TAKEN TO GCU
FS1 FIRE SAFETY SIGNAL 1 FROM PIU TO GCU
FIRE SAFETY
RT1 ROOM TEMPERATURE SENSOR
RT SENSOR
AT1 AMBIENT TEMPERATURE SENSOR
AT SENSOR
TA1 TRIBI ALARM SIGNAL 1
TRIBI ALARM
DS1 DOOR SENSE SIGNAL-1 TAKEN TO GCU
J13 DOOR SENSE
FAN R1 CONDENSOR FAN START FROM GPU
J2 VFD I/P FAN Y2 CONDENSOR FAN COMMOM FROM GPU
FAN B3 CONDENSOR FAN RUN FROM GPU
48VDCP1 48VDC POSITIVE INPUT FROM GPU
J14 DC PS
48VDCN2 48VDC NEGATIVE INPUT FROM GPU
COMP R1 COMPRESSOR MOTOR START FROM GPU
J8 VFD I/P COMP Y2 COMPRESSOR MOTOR COMMON FROM GPU
COMP B3 COMPRESSOR MOTOR RUN FROM GPU
J17 HOST COMMUNICATION B/W GCU-LAPTOP
J16 GCU - GPU COMMUNICATION B/W GCU-GPU

DG SENSE DGP1 DG MCB PHASE TAKEN TO GCU
FIRE SAFETY FS1 FIRE SAFETY SIGNAL 1 FROM PIU TO GCU
RT SENSOR RT1 ROOM TEMPERATURE SENSOR
AT SENSOR AT1 AMBIENT TEMPERATURE SENSOR
TRIBI ALARM TA1 TRIBI ALARM SIGNAL 1

J13 DOOR SENSE DS1 DOOR SENSE SIGNAL 1 TAKEN TO GCU
DS2 DOOR SENSE SIGNAL 2 TAKEN TO GCU
J14 DC PS 48VDCP1 48VDC POSITIVE INPUT FROM GPU
J8 VFD I/P R1 START FROM GPU
Y2 COMMON FROM GPU
B3 RUN FROM GPU
J17 HOST COMMUNICATION BTWN GCU-LAPTOP
J16 GCU - GPU COMMUNICATION BTWN GCU-GPU

2Tn AC with DC Free cooling

EFR1 Evaporator Fan Run (Not In use)
EFC2 Evaporator Fan Common(Not In use)
EFS3 Evaporator Fan Start(Not In use)
EFPH1 Evaporator Fan Phase(Not In use)
EFCP2 Evaporator Fan Capacitor Pin-1(Not In use)
EFCP3 Evaporator Fan Capacitor Pin-2(Not In use)
A/C CABLE-1 (19 core cable)
DMI1(O)/DMO3(0) Damper Clockwise from Aircon Controller
DMI2(C)/DMO2(N) Damper Anti-Clockwise from Aircon Controller
DMO1(C)'/DMI2(O) Damper Anti-Clockwise to Damper Motor
BL2/DMI1(C') DC Blower Speed Command from Aircon Controller
BL3/------ DC Blower Speed Command to DC Blower
NI1 Neutral from MCB to aircon (taken to GCU)

DG SENSE
FIRE SAFETY
RT SENSOR
AT SENSOR
TRIBI ALARM
J13 DOOR SENSE
FAN R1 CONDENSOR FAN START FROM GPU
J2 VFD I/P FAN Y2 CONDENSOR FAN COMMOM FROM GPU
FAN B3 CONDENSOR FAN RUN FROM GPU
J14 DC PS
COMP R1 COMPRESSOR MOTOR START FROM GPU
J8 VFD I/P COMP Y2 COMPRESSOR MOTOR COMMON FROM GPU
COMP B3 COMPRESSOR MOTOR RUN FROM GPU
J17 HOST COMMUNICATION B/W GCU-LAPTOP
J16 GCU - GPU COMMUNICATION B/W GCU-GPU

2Tn AC with AC Free Cooling

EFR1 Evaporator Fan Run

Air Conditioner connections - 2Tn
The drawings given show connections for a Blue Star and a Hitachi air conditioner. The
drawings are representative and not an exhaustive list of air conditioners used in Telecom
shelters.


Single Line Diagram GenX+ 1Tn

Three Line Diagram GenX+ 1Tn

Terminal Description GenX+ 1Tn
Standard AC Configuration 1Tn

A/C CABLE-1 (19 core EFCP3 Evaporator Fan Capacitor Pin-2

cable) CFPH1 Condensor Fan Phase
DMI1(O)/DMO3(0) Damper Clockwise from Aircon Controller (Not in use)
DMI2(C)/DMO2(N) Damper Anti-Clockwise from Aircon Controller (Not in use)
DMO3(O)/DMO1(C')Damper Clockwise to Damper Motor (Not in use)
DMO1(C)'/DMI2(O) Damper Anti-Clockwise to Damper Motor (Not in use)
BL2/DMI1(C') DC Blower Speed Command from Aircon Controller (Not in use)
BL3/------ DC Blower Speed Command to DC Blower(Not in use)

DG SENSE
FIRE SAFETY
RT SENSOR
AT SENSOR
TRIBI ALARM
J13 DOOR SENSE
J14 DC PS
R1 START FROM GPU
J8 VFD I/P Y2 COMMON FROM GPU
B3 RUN FROM GPU

DG SENSE
FIRE SAFETY
RT SENSOR
AT SENSOR
TRIBI ALARM
J13 DOOR SENSE
J14 DC PS
R1 START FROM GPU
B3 RUN FROM GPU

1Tn AC with DC Free Cooling

EFR1 Evaporator Fan Run (Not in use)
EFC2 Evaporator Fan Common (Not in use)
EFS3 Evaporator Fan Start (Not in use)
EFPH1 Evaporator Fan Phase (Not in use)
EFCP2 Evaporator Fan Capacitor Pin-1 (Not in use)
EFCP3 Evaporator Fan Capacitor Pin-2 (Not in use)
DMI1(O)/DMO3(0) Damper Clockwise from Aircon Controller
DMI2(C)/DMO2(N) Damper Anti-Clockwise from Aircon Controller
DMO1(C)'/DMI2(O) Damper Anti-Clockwise to Damper Motor
BL2/DMI1(C') DC Blower Speed Command from Aircon Controller
BL3/------ DC Blower Speed Command to DC Blower

DG SENSE
FIRE SAFETY
RT SENSOR
AT SENSOR
TRIBI ALARM
J13 DOOR SENSE
J14 DC PS
R1 START FROM GPU
B3 RUN FROM GPU

1Tn AC with AC Free Cooling


Air Conditioner connections - 1Tn
The drawings given show connections for ACME, Blue Star and Hitachi air conditioners.
The drawings are representative and not an exhaustive list of air conditioners used in
Telecom shelters.

Field Setting Parameter
Parameter setting should be done by trained and authorised person only. A wrong
value can lead to material damage.
Sl # Specification Explanation Remarks
1 AC No. Parameter indicates, if the Air-con is the If primary then the set
primary one or secondary. point is 30 DegC and if
secondary is 32 DegC.
2 FC Type Based on the type of free cooling in 4 Types of FC are

shelter, corresponding setting have to available, Normal( No FC),
be done on the GenX+ Gcu. DC, AC free and External
DC Free cooling(This
parameter will not be used
in Indus)
3 AC Tn Based on the AC tonnage in the shelter, Following tonnages are

this parameter is set. catered too, 1, 1.25, 1.5,
1.75 and 2 T

Trouble-shooting
The flow chart given below instructs what to do in case of problem at site.
TO CHECK
AIRCON HRT
ERROR/NORMAL
CHECKING
NO 230V YES
AVAILABLE AT
SITE
SWITCH ON DG &
ENSURE 230V IS
AVAILABLE
DISPLAY= TRIBI MODE CHECK

GenX-IV GCU
DISPLAY
AC MODE
DISPLAY=
ACFC AIRCON
NO
TYPE OF AIRCON CONTROLLER
POWERED ON
HEER ( DCFC )
ON
MCB ERROR LED
OFF
CHECK AIRCON
AS PER NORMAL NOT OK
PROCEDURE
OK
CALL AIRCON SME & RAISE

CALL TRIBI & RAISE
AIRCON OK CASE CLOSED TROUBLE TICKET ON
TROUBLE TICKET ON TRIBI
AIRCON SME

Appendix A - GenX+ 1 Tn Packing list
Sl.N
o Description Item Code Qty. Remarks Checked
1 GPU 301210514025 1Nos
2 GCU with Harness for GenX+ 1Tn 300040314021 1Nos
GenX+ 1Tn Input Filter Module with

3 harness 400510114002 1Nos Filter + Input cable
4 MCB Module 63A with Harness 400506414011 1Nos
5 GCU - Aircon Controller Power 502016312033 1Nos Harness
6 Harness GCU Cond or Evap Fan 502011212020 1Sets Harness
7 Harness GenX+ Earthing-2.5Sqmm 502017312030 3Nos For GPU,GCU & MCB box
8 Har for Power In & Power Out 502017412020 1Sets Harness
9 Harness Input Filter Earthing-2.5Sqmm 502013114005 1Nos Input Filter earthing
ConTB2.5Sqmm 32A 450V

10 Grey(222-415) 930400000365 1Nos Connector for phase loop
INSTALLATION MATERIALS
1 Drive Bottom Mounting C Channel 501211712039 2Nos
2 GCU Bottom Mounting C Channel 501203114010 2Nos
3 C Channel Nut 501211912019 8Nos For GCU & GPU
4 GPU Mounting Holes Plate Top 501212012042 1Nos GPU Mounting
5 GPU Mounting Holes Plate Bottom 501212112023 1Nos GPU Mounting
6 BSFD 2.0 Canopy Cover 501202114013 1Nos
7 STUD Hex M3X25X7mm Zn-Co-Pl 940002000410 2Nos For Top Cover mesh fixing
8 STUD Hex M3x30x8mm Zn-Co-Pl 940002000447 2Nos For Top Cover mesh fixing
SCR Slotted Self Tap No.10X25 Zn-Co-

9 PL 940000001071 4Nos GPU C Channel fixing

10 PL 940000001071 4Nos GCU C Channel fixing
11 Pl-Wshr M4X17mm(od) Zn-Co-Pl 940004000265 2Nos GPU fixing
12 SCR Philips Slotted M4X12 Zn-Co-Pl 940000001080 8Nos GPU&GCU Fixing
13 Pl-Wshr M4X17mm(od) Zn-Co-Pl 940004000265 2Nos GCU Fixing

14 Pl 940000001099 17Nos For case fixing
15 SCR CSK-Star M3X10 Zn-Co-Pl 940000001105 6Nos GPU Mounting
16 Insulation Tape 0.6 Black 952202000020 1Nos
17 Cable-Tie Vinyl 150mm 940200000067 20Nos

18 Wire way 25x25mm Grey Un slotted 940299000043 4Nos 250mm x 4Nos
19 SCR Slotted Self Tap No.4X8 Zn-Co-Pl 940000000939 8Nos Thermistor fixing
STICKER
1 GPU Hologram Sticker 503001010015 1Nos
2 GCU Hologram Sticker 503000910019 1Nos
3 TRIBI MCB Sticker 503000314002 1Nos
4 TRIBI Aircon Sticker 503000214003 1Nos
Loose Items (Send separately not included in the Packing box)
1 Wire way 45 X 45mm 1meter 940299000122 2Nos
Flexible PVC Metal Reinforced conduit

2 40mm Dia FR 940299000104 2Mtr Cable routing
Software Configuration
1 Software Version

Appendix B - GenX+ 1Tn Detail Photos
GenX+ Power Unit (GPU) - 1Tn
GPU Terminal Connections 1Tn
GPU Terminal Identification 1Tn

GenX+ Control Unit (GCU) 1 Tn with Harness
Installation Harness Bundle 1Tn

Mechanical Accessaries 1Tn
MCB Module 1Tn

Filter Module 1Tn
Conduits

Appendix C - GenX+ 2 Tn Packing list
Sl.No Description Item Code Qty. Remarks Checked
1 GPU 301210414035 1Nos
2 GCU with Harness for GenX+ 2Tn 300040714036 1Nos
3 GenX+ Input Filter Module with harness 400510014003 1Nos Harness
4 MCB Module 100A with harness 400506314012 1Nos Harness
5 Harness GCU Cond or Evap Fan 502011212020 1Sets Harness
6 Harness Aircon Controller power 502016312033 1Nos Harness
7 Harness GenX+ Earthing-2.5Sqmm 502017312030 3Nos Harness
8 Harness GCU Power in Power out 2Tn 502004913015 1Nos Harness
9 Harness Input Filter Earthing-2.5Sqmm 502013114005 1Nos Harness
10 ConTB2.5Sqmm 32A 450VGrey(222-415) 930400000365 1Nos Connector for phase loop
INSTALLATION MATERIALS
1 GPU Bottom Mounting C Channel 501213212010 2Nos
2 GCU Bottom Mounting C Channel 501203114010 2Nos
3 C Channel Nut 501211912019 8Nos For GCU & GPU
4 GPU Mounting Holes Plate Top 501213312019 1Nos GPU Mounting
5 GPU Mounting Holes Plate Bottom 501213412018 1Nos GPU Mounting
6 BSUFD 2.0 Canopy Cover 501202414010 1Nos
7 STUD Hex M3X25X7mm Zn-Co-Pl 940002000410 2Nos For Top cover Mesh fixing
8 STUD Hex M3x30x8mm Zn-Co-Pl 940002000447 2Nos For Top cover Mesh fixing
SCR Slotted Self Tap No.10 (M4.8mm)X25

9 Zn-Co- PL 940000001071 4Nos GPU C Channel fixing
SCR Slotted Self Tap No.10 (M4.8mm)X25

10 Zn-Co- PL 940000001071 4Nos GCU C Channel fixing
SCR Slotted Self Tap No.4 (M2.9)X8 Zn-

11 Co-Pl 940000000939 8Nos GCU Thermistor fixing
12 Pl-Wshr M4X17mm(od) Zn-Co-Pl 940004000265 2Nos GPU fixing
13 SCR Philips Slotted M4X12 Zn-Co-Pl 940000001080 8Nos GPU&GCU Fixing
14 Pl-Wshr M4X17mm(od) Zn-Co-Pl 940004000265 2Nos GCU Fixing
SCR Slotted Self Tap No.10 (4.8mm)X12

15 Zn-Co-Pl 940000001099 17Nos For case fixing
16 SCR CSK-Star M3X10 Zn-Co-Pl 940000001105 8Nos Mtg hole plate Top&Bottom
SCR Slotted Self Tap No.4 (M2.9)X8 Zn-

17 Co-Pl 940000000939 4Nos GenX+ Filter fixing
18 Insulation Tape 0.6 Black 952202000020 1Nos
19 Cable-Tie Vinyl 150mm 940200000067 20Nos
20 Wire way 25x25mm Grey Unslotted 940299000113 4Nos 250mm X4Nos

STICKER
1 GPU Hologram Sticker 503001010015 1Nos
2 GCU Hologram Sticker 503000910019 1Nos
3 TRIBI MCB Sticker 503000314002 1Nos
4 TRIBI Aircon Sticker 503000214003 1Nos
Loose Items (Send separately not included in the packing box)
1 Wire way 45 X 45mm Grey Un-slotted 940299000122 2Nos Cable routing
Flexible PVC Metal Reinforced conduit

2 40mm Dia FR 940299000104 2Mtr Cable routing
Software Configuration
1 Software Version

Appendix D - GenX+ 2Tn Detail Photos
GenX+ Power Unit (GPU) - 2Tn
GPU Terminal Connections 2Tn
GPU Terminal Identification 2Tn

GenX+ Control Unit (GCU) 2Tn with Harness
Installation Harness Bundle 2Tn

Mechanical Accessaries 2Tn
MCB Module 2Tn

Filter Module 2Tn
Conduits

GenX+ User Manual - 1006 PDF

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GenX+ User Manual Document No.: 741401410062 1 of 60

Version Date Remark

1001 Nov 2014 Base Version

1003 Dec2014 Corrected GenX name instances

1004 Dec'2014 Miscellaneous corrections

1005 Jan2015 Corrections in General Electrical Specifications

1006 Feb2015 Corrections in General Electrical Specifications

Tribi Systems Private Limited, 2014

GPU Firmware 5.4.2.3

GCU Firmware 95.14 & 95.15

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This symbol Indicates danger due to an electric hazard that

This symbol indicates danger due to a hazard that could

Important Safety Instructions

1. GenX+ is designed to be installed in Telecom Shelters that are Closed Electrical

3. GenX+ is intended for a professional installation and commissioning, by qualified

4. GenX+ should be maintained by qualified and authorised persons as per guidelines

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GenX+ is available in 2 different power ratings:

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1 phase induction 220 V AC motor based

1 phase induction motor 220 V AC based

1 phase induction motor 220 V AC based

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By-pass to feed the incoming EB / DG supply To ensure that by-pass works

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EB hours, DG hours, Battery hours, Delay

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Use appropriate protective clothing (shoes, gloves, safety spectacles, etc).

Weight of GenX+ 2Tn

Sn GenX+ 2Tn Subsystem Weight in Kg

2 GCU with Harness 9.3

3 Filter Module 3.6

4 MCB Module 0.8

Weight of GenX+ 1Tn

Sn GenX+ 1Tn Subsystem Weight in Kg

2 GCU with Harness 8.67

3 Filter Module 1.88

4 MCB Module 0.65

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S.No Item List Quantity

1 Preceision Screw Driver set 1

2 Lines man Plier 8" 1

3 Long Nose Pliers 6" 1

4 Adjustable wrench 8" 1

5 Tester model 813 1

6 Snap off Knife 9 / 10mm 1

7 Screw Driver 3 x 100 Model 912 1

8 Screw driver PH0 x 100 ,Model 860-100 1

9 Screw Driver 6 x 150 Model 824 1

10 Screw Driver PH2x150 Model 862-150 1

11 Solder iron 30 / 25 Watts 1

12 5mtr Steel Tape rule 1

18 Nylon Tool Bag 1

19 Small level 4inch 1

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