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Boiler Text Quick Quizzes

adamtrinity
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Front Back

A boiler is considered a high


pressure boiler if it operates at a
pressure above ____ psi and over
_____ boiler horsepower.

A. 10;4 15 psi and 6 bhp


B. 15;6
C. 20;10
D. 100;50

Ch 1: Steam Boilers

A _____ boiler passes the heat


produced by gases of combustion
through tubes that are surrounded
by water. Firetube

Ch 1: Steam Boilers

At atmospheric pressure, water


boils and turns to steam at a
temperature of _____ degrees F.
212

Ch 1: Steam Boilers

When a boiler is operating at a


pressure of 100 psig, the
temperature of the water and 337
steam is _____ degrees F.

A. 212
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B. 288
C. 337
D. 441

Ch 1: Steam Boilers

As steam pressure increases, the


boiling point of water
Increases

Ch 1: Steam Boilers

A _____ is a nest of tubes used to


increase the amount of heat in
steam.
Superheater

Ch 1: Steam Boilers

The code that governs methods


and materials of boiler
construction and boiler
installation procedures is known ASME - American Society of
as the _____ Code. Mechanical Engineers

Ch 1: Steam Boilers

Conformance of boiler
components to ASME standards is
shown by using
Symbol stamps

Ch 1: Steam Boilers

A package boiler, as delivered,


includes
D. all of the above
A. a feedwater pump
B. a fuel pump

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C. combustion controls
D. all of the above

Ch 1: Steam Boilers

A boiler for generating electricity


or large amounts of steam, and
that must be built on site, is a(n)
_____ boiler. Field-erected

Ch 1: Steam Boilers

The _____ governs the


constuction of steam boiler
fittings and accessories.
ASME Code

Ch 2: Steam Boilers and Fittings

Steam boilers are designed for a


MAWP - Maximum allowable
working pressure
Ch 2: Steam Boilers and Fittings

_____ are located at the highest


part of the steam and water drum
and on the superheater header
outlet. Safety valves

Ch 2: Steam Boilers and Fittings

A safety valve data plate includes


the _____ of the valve in inches.
Lift

Ch 2: Steam Boilers and Fittings

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To make one pound of steam, it


takes _____ of water
1 lb

Ch 2: Steam Boilers and Fittings

The tube inside a pressure gauge


is called a _____ named after a
French scientist.
Bourdon tube

Ch 2: Steam Boilers and Fittings

While the steam and water drum


is being filled prior to the boiler
being put in service, air is
removed by the Boiler vents

Ch 2: Steam Boilers and Fittings

Water boils at _____ degrees F at


0 psi, and at _____ degrees F at
100 psi.

A. 100;212
C. 212;337
B. 120;180
C. 212;337
D. 212;567

Ch 2: Steam Boilers and Fittings

The best time to blow down a


boiler is
At its lightest load

Ch 2: Steam Boilers and Fittings

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A surface blowdown line is


located
Near the NOWL

Ch 2: Steam Boilers and Fittings

Steam that has lost its heat can be


reclaimed as _____ and returned
to the boiler.
Condensate

Ch 3: Boiler Room Systems

A gallon of water weighs


approximately
8.3 lb

Ch 3: Boiler Room Systems

A(n) _____ uses gases of


combustion to heat the feedwater
before it enters the boiler.
Economizer

Ch 3: Boiler Room Systems

Fuel oil that is not burned is


recirculated and returned to the
_____.
storage tank

Ch 3: Boiler Room Systems

A burner used in some boiler


installations, and that can burn
either gas or fuel oil, is known as Combination
a(n) _____ burner.

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Ch 3: Boiler Room Systems

To maintain constant steam


pressure in a boiler, coal is fed
continuously or intermittently by
a coal Stoker

Ch 3: Boiler Room Systems

The difference in pressure that


causes air or gases to flow is
Draft

Ch 3: Boiler Room Systems

Draft that utilizes fans and/or


blowers to produce the flow of air
for combustion is _____ draft
Mechanical

Ch 3: Boiler Room Systems

Induced draft systems produce


pressure in the furnace ______
atmospheric pressure.

A. at
B. slightly below
B. slightly below
C. slightly above
D. none of the above

Ch 3: Boiler Room Systems

Forced draft furnaces operate


_____ atmospheric pressure.
C. slightly above
A. at
B. slightly below
C. slightly above

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D. none of the above

Ch 3: Boiler Room Systems

A(n) feedwater heater is a steel


vessel designed so steam and
water come into contact with each
other and mix.
Open

Ch 4: Steam and Water


Accessories

A(n) feedwater heater that uses


single or multiple passes, without
the steam and water coming in
direct contact, is a(n) _____
feedwater heater. Closed

Ch 4: Steam and Water


Accessories

Feedwater is heated by a(n) _____


located in the breeching between
the outlet damper and the
chimney where gases of
combustion make their last pass in
Economizer
the boiler.

Ch 4: Steam and Water


Accessories

A duplex-reciprocating feedwater
pump is a simple _____ pump that
runs at a slow speed.
B. steam-operated
A. electric
B. steam-operated
C. pneumatic

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D. water-powered

Ch 4: Steam and Water


Accessories

The most widely used type of


feedwater pump is the _____
feedwater pump.
Centrifugal

Ch 4: Steam and Water


Accessories

In large steam boiler plants, a


surge tank is necessary to handle
changing loads and peak flows of
Condensate

Ch 4: Steam and Water


Accessories

When _____ occurs, the low


water fuel cutoff shuts off the fuel
going to the boiler.
a low water condition

Ch 4: Steam and Water


Accessories

A _____ is an automatic device


that increases efficiency by
removing air and condensate from
steam lines and heat exchangers
without the loss of steam. Steam trap

Ch 4: Steam and Water


Accessories

A steam trap that is stuck closed water hammer

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causes a waterlogged line and can


also cause

Ch 4: Steam and Water


Accessories

A steam trap that is operating


properly should have a drop of
_____ degrees F to _____ degrees
F between the inlet and outlet
sides. 10;20

Ch 4: Steam and Water


Accessories

Outside mixing and inside mixing


are two basic types of _____
burners.
Steam atomizing

Ch 5: Fuel Burning Equipment

_____ steam is obtained from the


highest point of the steam and
water drum and is used for
atomization of fuel oil. Live

Ch 5: Fuel Burning Equipment

The fuel lines and equipment


located on the discharge side of
the fuel oil pump are protected
against excessive fuel oil pressure
Relief valves
by

Ch 5: Fuel Burning Equipment

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A _____ controls the desired set


pressure at the burner.
Gas pressure regulator

Ch 5: Fuel Burning Equipment

_____ gas burners are used


primarily in smaller plants.
Low pressure

Ch 5: Fuel Burning Equipment

A gas line must have a _____ so


that the operator can secure the
system if necessary.
Shutoff cock

Ch 5: Fuel Burning Equipment

A(n) stoker uses a blower that


forces air for combustion into the
air chamber directly under the
retort. Underfeed

Ch 5: Fuel Burning Equipment

Coal is ground to a fine powder


by a(n)
Pulverizer

Ch 5: Fuel Burning Equipment

To burn high sulfur coal without


creating pollution problems, the
_____ boiler injects limestone Fluidized-bed
into the bed.

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Ch 5: Fuel Burning Equipment

_____ heat is heat that would


normally be lost but can be used
to perform additional tasks.
Waste

Ch 5: Fuel Burning Equipment

A _____ draft gauge is portable


and uses a liquid to measure draft.
Manometer

Ch 6: Draft

One foot of water column is equal


to _____ psi.
0.433

Ch 6: Draft

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A1-1 Intro/High Pressure Boiler Design

dmullett

Front Back

skilled worker who operates and


define power engineer maintains equipment in a power
plant

when oil mixes with water in a


serious foaming
boiler the resultant effect is?

can a 4th class engineer take


charge of of shift on a power plant
no
with a capacity exceeding
10,000kW?

a 4th class engineer can be in


charge, including supervising
1000
others, of a power plant that
doesn't exceed _____ kW?

pressure vessel in which a gas or


vapour can be generated under
define boiler pressure, or in which a liquid can
be put under pressure, by the
direct application of a heat source

- boilers with steam generated at >


103kPa (15psi) or,
- boilers with liquid with either
define "power plant" pressure exceeeding 1100kPa
(160psi) or temp exceeding 121C
(250F) or,
- any arrangement of the above

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and any ancillary equipment used


in connection to them

The Insurers Advisory Org of Canada


lowering of insurance costs through
is an organisation who's primary
standardisation
concern is:

In the early days, the following two


agencies got involved in the
certification of both power plant
operators and equipment due to the insurance underwriters and
many accidents that were caused by governments
employing unqualified operators and
improper use of equipment in power
plants:

A Fourth Class Power Engineer's


certificate of competency qualifies
the holder to take charge of a shift
in a power plant having a capacity 5000
of not more than __________ kW, as a
shift engineer.

A Fourth Class Power Engineer's


certificate of competency qualifies
the holder to take charge of a shift
in a power plant consisting of one
or more coil type drumless boilers
having an aggregate capacity of not 10,000
more than __________ kW,when used
for the sole purpose of underground
thermal flooding in oil fields, as
shift engineer.

A Fourth Class Power Engineer's


certificate of competency qualifies
the holder to take charge of the
general care and operation of a
power plant consisting of one or
more coil type drumless boilers 5000
having an aggregate capacity of not
more than __________ kW, when used
for the sole purpose of underground
thermal flooding in oil fields, as
chief steam engineer.

A straight tube longitudinal drum


boiler with a chain grate stoker
usually had a) one pass b) two passes three passes
c) three passes d) four passes e) an
internal furnace

the Haycock boiler was used 1720

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around what time?

A characteristic which made early


boilers very inefficient was? lack of heating surface

An early boiler having a


longitudinal shell or drum had as only the lower part of the shell
its heating surface?

Thermal flooding boilers are used inject steam into geological


to? formations

The first boiler to have an internal


furnace was the? scotch boiler

A _________________ is a water-
filled section which surrounds the water leg
firebox in locomotive boilers.

The first boiler to have firetubes HRT boiler - horizontal return


became known as the?
tubular

The water leg was introduced with


the? locomotive boiler

3 main considerations when designing Safety, efficient operation, and


boilers? economical fuel consumption

The steam space of a boiler must be


separate the water from the steam
large in order to?

Waterlegs generally _____ a furnace. surround

All parts of the boiler exposed to


fire or hot gases must be covered by water
_____

The maximum energy input to a hot


b

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water supply boiler is a) 454 L per

minute b) 58.7 kW c) 20,000 BTU d)

127 Imperial gallons per minute e)


587 kW

For horizontal firetube boilers, the


lowest visible water level in the
gage glass is set not less than 3 inches
__________ above the highest point
of the tubes.

A low pressure steam boiler is one


which operates at or below _____ kPa 103

A device used on smaller heating


boilers to measure water "head" or altitude
height is the _____ gauge

An induced draft fan handles _____


gases from the combustion process flue

The lowest permissible water level


of a power boiler is _____ mm below 50
the lowest visible water line

A device which must be replaced each


time it performs its function is rupture disk
the?

On older boilers the brickwork which


tended to surround the furnace was the setting of the boiler
termed?

the _____ usually uses air or steam


to do its job of cleaning ?
sootblower

A boiler component which supplies


combustion air to the burner of most windbox
boilers is called?

The low water cut-off is a device


fitted to the boiler to shut the fuel valve
_____ _____ off if the water level
becomes too low

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Manholes are openings through which


a person can enter the boiler _____ drum

A furnace baffle is installed to


direct the hot _____ gases flue

The _____ of a boiler is the

ductwork surrounding the burners


on the outside of the boiler into windbox
which the air for the burners is
introduced

A _____ gauge indicates the internal


pressure of the boiler steam

what is a major advantage of a cleaning and inspection can be


firebox boiler? difficult

for what use was the wetback


Scotch boiler primarily designed marine service
for/

which boiler is built ready for


packaged boiler
installation?

hot water supply boilers are not


considered to be heating boilers
175 C
unless the operationg temp
exceeds what?

what is increased to augment the


heat transfer capability in a number of tube passes
firetube boiler?

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HRT boiler firetubes have a diameter


76 to 102 mm
range of?

A device used to prevent the


carry-over of moisture with the
steam of an HRT boiler is called the dry pipe
_____ _____

With regard to a steam boiler, the


horizontal return tubular
lettering "HRT" means?

An advantage of a locomotive boiler


rugged construction
over other boilers of the era was?

A component used to increase the


volume of the steam space in a steam dome
locomotive boiler was the?

A boiler which utilized a waterleg


and was primarily used for heating firebox boiler
purposes was the?

The firebox boiler is a _______ pass


firetube boiler. two

In a packaged firetube boiler the


flue gas velocity within the unit is
maintained byvarying the total area
cross-sectional _____ of the fire
tubes in each pass

The advantages of a packaged boiler


are: 1. lower freight costs because
of less handling 2. lower initial
cost because they are mass produced
3. quality control is easier to
all
implement 4. the boilers can be
factory tested before being sentto
the customer 5. it requires little
time to put the unit into
operationat the plant site

A packaged watertube boiler having


two mud drums is called?
A type

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Watertube boilers are better suited


to higher pressures than firetube
boilers, because they: 1. incorporate

a bent tube design 2. are larger than


1, 3, 4, 5
firetube boilers 3. do not have flat
surfaces subjected to pressure 4.
usually have smaller diameter tubes
5. have smaller diameter drums

The use of bent tube boiler designs


allows the furnace wall to be lined
with tubes, thereby exposing more of radiant
the heating surface to _____ heat

The bent tube boiler design allows


the tubes to be attached radially on shell or drum
the outside of the _____

Since furnace pressure is often


positive on a packaged watertube
boiler, in order to prevent flue gas casing
leakage a steel _____ forms a seal
for the furnace

Excessive vibrations caused by


inadequate support of a watertube insulation
boiler can result in _____ failure

A problem with a D-type watertube


packaged boiler is? excessive vibration

A unit which would most likely


utilize a cyclone furnace would be
the
a) Sterling watertube boiler
b) steam generator b
c) packaged watertube boiler
d) "D" type boiler
e) three drum bent-tube boiler

Large steam generating units may


have their superheaters located: 1.
beneath the furnace 2. in the
2, 4
convection zone 3. in the main

waterwall header 4. in the radiant

zone 5. in the downcomer pipe

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Large steam generators are usually


of the _____ type watertube

Large steam generating units are


usually built so that highpressure,
high temperature, and dry steam can
be generated in order that large steam turbines
_____ _____ can be used to drive
electrical generators

A steam generator economizer is


usually located between the _____ air preheater
_____ and primary superheater

The most economical fuel to burn in


a steam generator is? pulverized coal

Economizers increase the boiler


_____ efficiency

Air heaters in a boiler reduce the


_____ of the _____ gases going to temp, flue
the stack.

Air heaters are implemented in steam


generating units in order to: 1.
recover heat from the hot flue gases
1, 2
2. improve boiler thermal efficiency
3. produce dryer steam 4. heat the
feedwater

Combustion air for the burners is


preheated in the _____ by hot flue air heater
gases.

Electric boilers have _____


conversion efficiencies close to energy
100%

A main disadvantage of an electric


boiler is? input energy cost

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An advantage of an electric boiler


is, that ithas a high efficiency
of _____ _____ from the energy transfer
electricity to the boiler water

An advantage of an electric boiler


is that it is _____ in operation silent

Most electric boilers are limited in


pressure to about 2100 kPa due to
the effect of high temperature on electrodes or elements
the ______

A boiler which incorporates a basket


and a basket drain valve is the electrode
_____ boiler

Operating voltage for an electrode


boiler may be as high as _____ volts 16,000

Electrode boiler capacities can be


as high as _____ kW 30,000

The electrode type boiler requires


_____ which conducts electricity water

The steam produced by an electrode


type boiler depends on the level of water
_____ in the basket

The amount of current passed through


the water of an electrode boiler
depends on the depth of the _____ in electrodes
the water

A __________ is not required on an


electrode electric type boiler. low water cut off

An immersion electric boiler


capacity can be as high as _____ kW 1500

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can be
Immersion boiler tube bundles

easily _____ from the unit for removed


maintenance purposes

What are two general designs of


electric boilers electrode and immersion

Control of the immersion heater


boiler is done by turning the power elements
on and off to the _____ as required

The immersion heater boiler has its


elements arranged as _____ of
elements submerged in the water groups
space

Control of the immersion heater


boiler is done by turning the _____
on and off to the elements as power
required

Common shell and drum thickness


range is _____ to _____ mm 6, 250

One or more steel plates rolled into


cylindrical form and welded
together, with the ends closed by steam, water
means of end plates or heads,is
called a _____ or _____ drum.

The circumferential seam of a


riveted boiler shell utilized the
_____ joint, single or double lap
riveted

Head-to-drum circumferential joints


are usually _____ welded _____ double, butt
joints

With regard to welding, heat


treatment will relieve _____ in the stresses
material due to welding

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A non-destructive test on a boiler


is a) a tensile test b) a bend test
e
c) a shear test d) an X-ray test e)
all of the above

Post weld heat treatment is _____


the material after welding heating

Tubes for high pressure service are


usually _____ and _____ construction roll, pierce

A tube expander is used to expand


and _____ the tube flare

The flat surfaces which require


staying in a firetube boiler are the
tubesheets, waterlegs, and _____ crown
sheets

Boiler stays are used to support


_____ surfaces in a boiler flat

A major force which acts to hold a


manway door in place during boiler pressure
operation is _____ within the boiler

A Morison furnace is found in _____


boilers firetube

With a bottom-supported boiler, the


steam drum is usually supported by watertubes
the _____

Boilers supported from the top are


free to _____ vertically expand

Three types of furnace water-walls


are the tangent tube, welded fin, flat stud
and _____

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In early boilers furnace walls were


constructed of brick. Today this
method has been replaced by the use tubes
of _____ to form the furnace walls

what prevents steam from


entering the internals of a steam syphon
gauge?

firebox boilers are externally fired


boilers when there is no _____ waterleg
surrounding the firebox

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A1-1 Intro/High Pressure Boiler Design

dmullett
Download from http://boilersinfo.com/
Front Back

skilled worker who operates and


define power engineer maintains equipment in a power
plant

when oil mixes with water in a


serious foaming
boiler the resultant effect is?

can a 4th class engineer take


charge of of shift on a power plant
no
with a capacity exceeding
10,000kW?

a 4th class engineer can be in


charge, including supervising
1000
others, of a power plant that
doesn't exceed _____ kW?

pressure vessel in which a gas or


vapour can be generated under
define boiler pressure, or in which a liquid can
be put under pressure, by the
direct application of a heat source

- boilers with steam generated at >


103kPa (15psi) or,
- boilers with liquid with either
define "power plant" pressure exceeeding 1100kPa
(160psi) or temp exceeding 121C
(250F) or,
- any arrangement of the above
http://boilersinfo.com/

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and any ancillary equipment used


in connection to them

The Insurers Advisory Org of Canada


lowering of insurance costs through
is an organisation who's primary
standardisation
concern is:

In the early days, the following two


agencies got involved in the
certification of both power plant
operators and equipment due to the insurance underwriters and
many accidents that were caused by governments
employing unqualified operators and
improper use of equipment in power
plants:

A Fourth Class Power Engineer's


certificate of competency qualifies
the holder to take charge of a shift
in a power plant having a capacity 5000
of not more than __________ kW, as a
shift engineer.

A Fourth Class Power Engineer's


certificate of competency qualifies
the holder to take charge of a shift
in a power plant consisting of one
or more coil type drumless boilers
having an aggregate capacity of not 10,000
more than __________ kW,when used
for the sole purpose of underground
thermal flooding in oil fields, as
shift engineer.

A Fourth Class Power Engineer's


certificate of competency qualifies
the holder to take charge of the
general care and operation of a
power plant consisting of one or
more coil type drumless boilers 5000
having an aggregate capacity of not
more than __________ kW, when used
for the sole purpose of underground
thermal flooding in oil fields, as
chief steam engineer.

A straight tube longitudinal drum


boiler with a chain grate stoker
usually had a) one pass b) two passes three passes
c) three passes d) four passes e) an
internal furnace

the Haycock boiler was used 1720

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around what time?

A characteristic which made early


boilers very inefficient was? lack of heating surface

An early boiler having a


longitudinal shell or drum had as only the lower part of the shell
its heating surface?

Thermal flooding boilers are used inject steam into geological


to? formations

The first boiler to have an internal


furnace was the? scotch boiler

A _________________ is a water-
filled section which surrounds the water leg
firebox in locomotive boilers.

The first boiler to have firetubes HRT boiler - horizontal return


became known as the?
tubular

The water leg was introduced with


the? locomotive boiler

3 main considerations when designing Safety, efficient operation, and


boilers? economical fuel consumption

The steam space of a boiler must be


separate the water from the steam
large in order to?

Waterlegs generally _____ a furnace. surround

All parts of the boiler exposed to


fire or hot gases must be covered by water
_____

The maximum energy input to a hot


b

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water supply boiler is a) 454 L per

minute b) 58.7 kW c) 20,000 BTU d)

127 Imperial gallons per minute e)


587 kW

For horizontal firetube boilers, the


lowest visible water level in the
gage glass is set not less than 3 inches
__________ above the highest point
of the tubes.

A low pressure steam boiler is one


which operates at or below _____ kPa 103

A device used on smaller heating


boilers to measure water "head" or altitude
height is the _____ gauge

An induced draft fan handles _____


gases from the combustion process flue

The lowest permissible water level


of a power boiler is _____ mm below 50
the lowest visible water line

A device which must be replaced each


time it performs its function is rupture disk
the?

On older boilers the brickwork which


tended to surround the furnace was the setting of the boiler
termed?

the _____ usually uses air or steam


to do its job of cleaning ?
sootblower

A boiler component which supplies


combustion air to the burner of most windbox
boilers is called?

The low water cut-off is a device


fitted to the boiler to shut the fuel valve
_____ _____ off if the water level
becomes too low

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Manholes are openings through which


a person can enter the boiler _____ drum

A furnace baffle is installed to


direct the hot _____ gases flue

The _____ of a boiler is the

ductwork surrounding the burners


on the outside of the boiler into windbox
which the air for the burners is
introduced

A _____ gauge indicates the internal


pressure of the boiler steam

what is a major advantage of a cleaning and inspection can be


firebox boiler? difficult

for what use was the wetback


Scotch boiler primarily designed marine service
for/

which boiler is built ready for


packaged boiler
installation?

hot water supply boilers are not


considered to be heating boilers
175 C
unless the operationg temp
exceeds what?

what is increased to augment the


heat transfer capability in a number of tube passes
firetube boiler?

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HRT boiler firetubes have a diameter


76 to 102 mm
range of?

A device used to prevent the


carry-over of moisture with the
steam of an HRT boiler is called the dry pipe
_____ _____

With regard to a steam boiler, the


horizontal return tubular
lettering "HRT" means?

An advantage of a locomotive boiler


rugged construction
over other boilers of the era was?

A component used to increase the


volume of the steam space in a steam dome
locomotive boiler was the?

A boiler which utilized a waterleg


and was primarily used for heating firebox boiler
purposes was the?

The firebox boiler is a _______ pass


firetube boiler. two

In a packaged firetube boiler the


flue gas velocity within the unit is
maintained byvarying the total area
cross-sectional _____ of the fire
tubes in each pass

The advantages of a packaged boiler


are: 1. lower freight costs because
of less handling 2. lower initial
cost because they are mass produced
3. quality control is easier to
all
implement 4. the boilers can be
factory tested before being sentto
the customer 5. it requires little
time to put the unit into
operationat the plant site

A packaged watertube boiler having


two mud drums is called?
A type

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Watertube boilers are better suited


to higher pressures than firetube
boilers, because they: 1. incorporate

a bent tube design 2. are larger than


1, 3, 4, 5
firetube boilers 3. do not have flat
surfaces subjected to pressure 4.
usually have smaller diameter tubes
5. have smaller diameter drums

The use of bent tube boiler designs


allows the furnace wall to be lined
with tubes, thereby exposing more of radiant
the heating surface to _____ heat

The bent tube boiler design allows


the tubes to be attached radially on shell or drum
the outside of the _____

Since furnace pressure is often


positive on a packaged watertube
boiler, in order to prevent flue gas casing
leakage a steel _____ forms a seal
for the furnace

Excessive vibrations caused by


inadequate support of a watertube insulation
boiler can result in _____ failure

A problem with a D-type watertube


packaged boiler is? excessive vibration

A unit which would most likely


utilize a cyclone furnace would be
the
a) Sterling watertube boiler
b) steam generator b
c) packaged watertube boiler
d) "D" type boiler
e) three drum bent-tube boiler

Large steam generating units may


have their superheaters located: 1.
beneath the furnace 2. in the
2, 4
convection zone 3. in the main

waterwall header 4. in the radiant

zone 5. in the downcomer pipe

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Large steam generators are usually


of the _____ type watertube

Large steam generating units are


usually built so that highpressure,
high temperature, and dry steam can
be generated in order that large steam turbines
_____ _____ can be used to drive
electrical generators

A steam generator economizer is


usually located between the _____ air preheater
_____ and primary superheater

The most economical fuel to burn in


a steam generator is? pulverized coal

Economizers increase the boiler


_____ efficiency

Air heaters in a boiler reduce the


_____ of the _____ gases going to temp, flue
the stack.

Air heaters are implemented in steam


generating units in order to: 1.
recover heat from the hot flue gases
1, 2
2. improve boiler thermal efficiency
3. produce dryer steam 4. heat the
feedwater

Combustion air for the burners is


preheated in the _____ by hot flue air heater
gases.

Electric boilers have _____


conversion efficiencies close to energy
100%

A main disadvantage of an electric


boiler is? input energy cost

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An advantage of an electric boiler


is, that ithas a high efficiency
of _____ _____ from the energy transfer
electricity to the boiler water

An advantage of an electric boiler


is that it is _____ in operation silent

Most electric boilers are limited in


pressure to about 2100 kPa due to
the effect of high temperature on electrodes or elements
the ______

A boiler which incorporates a basket


and a basket drain valve is the electrode
_____ boiler

Operating voltage for an electrode


boiler may be as high as _____ volts 16,000

Electrode boiler capacities can be


as high as _____ kW 30,000

The electrode type boiler requires


_____ which conducts electricity water

The steam produced by an electrode


type boiler depends on the level of water
_____ in the basket

The amount of current passed through


the water of an electrode boiler
depends on the depth of the _____ in electrodes
the water

A __________ is not required on an


electrode electric type boiler. low water cut off

An immersion electric boiler


capacity can be as high as _____ kW 1500

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can be
Immersion boiler tube bundles

easily _____ from the unit for removed


maintenance purposes

What are two general designs of


electric boilers electrode and immersion

Control of the immersion heater


boiler is done by turning the power elements
on and off to the _____ as required

The immersion heater boiler has its


elements arranged as _____ of
elements submerged in the water groups
space

Control of the immersion heater


boiler is done by turning the _____
on and off to the elements as power
required

Common shell and drum thickness


range is _____ to _____ mm 6, 250

One or more steel plates rolled into


cylindrical form and welded
together, with the ends closed by steam, water
means of end plates or heads,is
called a _____ or _____ drum.

The circumferential seam of a


riveted boiler shell utilized the
_____ joint, single or double lap
riveted

Head-to-drum circumferential joints


are usually _____ welded _____ double, butt
joints

With regard to welding, heat


treatment will relieve _____ in the stresses
material due to welding

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A non-destructive test on a boiler


is a) a tensile test b) a bend test
e
c) a shear test d) an X-ray test e)
all of the above

Post weld heat treatment is _____


the material after welding heating

Tubes for high pressure service are


usually _____ and _____ construction roll, pierce

A tube expander is used to expand


and _____ the tube flare

The flat surfaces which require


staying in a firetube boiler are the
tubesheets, waterlegs, and _____ crown
sheets

Boiler stays are used to support


_____ surfaces in a boiler flat

A major force which acts to hold a


manway door in place during boiler pressure
operation is _____ within the boiler

A Morison furnace is found in _____


boilers firetube

With a bottom-supported boiler, the


steam drum is usually supported by watertubes
the _____

Boilers supported from the top are


free to _____ vertically expand

Three types of furnace water-walls


are the tangent tube, welded fin, flat stud
and _____

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In early boilers furnace walls were


constructed of brick. Today this
method has been replaced by the use tubes
of _____ to form the furnace walls

what prevents steam from


entering the internals of a steam syphon
gauge?

firebox boilers are externally fired


boilers when there is no _____ waterleg
surrounding the firebox

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