QUALITY INSPECTION PLAN

JOB NO: PROJECT NAME: CLIENT: DATE:

DRAWING No: _ DESCRIPTION: MANUFACTURER'S SERIAL NO.: QIP NO.: REV. No.: 0

H:Hold W:Witness point S:Surveillance Inspection R:Review of Record

IKAN (QC Inspector) ICI TPI/AI

Acceptance
Sr. No. Description of Inspection & Test Verifying Document Remarks
Criteria Check Check Check
Sign Sign Sign
Point Point Point
1 Documentation

1.1 Approval of Drawings ASME Section 1 Drawings R

1.2 Weld Matrix/Weld Map ASME Sec. IX, Drawings Weld Matrix/Weld Map H/R

1.3 WPS/PQR ASME Sec. IX, Drawings WPS/PQR H/R

1.4 Welder's Qualifications ASME Sec. IX WPQ/WOPQ H/R

1.5 NDE Procedure ASME Sec. V NDE Procedure H/R

List of Qualified Welders and NDE ASME SEC-V ASME NDE Procedures
1.6 H/R
Personnel SEC-IX WPQ/WOPQ
ALLIGNMENT OF DRUMS,TUBES &
2
HEADERS

2.1 Allignment of steam drum Drawings QIP / ICI/QA/QC/216/20 H

2.2 Allignment of front wall tubes Drawings QIP / ICI/QA/QC/216/20 H

2.3 Allignment of side wall tubes Drawings QIP / ICI/QA/QC/216/20 H

2.4 Allignment of back wall tubes Drawings QIP / ICI/QA/QC/216/20 H

2.5 Allignment of front wall header Drawings QIP / ICI/QA/QC/216/20 H

2.6 Allignment of side wall header Drawings QIP / ICI/QA/QC/216/20 H

ONTROLLED, ONFIDENTIAL @ IKAN Engineering Services (Pvt) Ltd.-------------------------------------------- Page 1 of 6

 QUALITY INSPECTION PLAN

JOB NO: PROJECT NAME: CLIENT: DATE:

DRAWING No: _ DESCRIPTION: MANUFACTURER'S SERIAL NO.: QIP NO.: REV. No.: 0

H:Hold W:Witness point S:Surveillance Inspection R:Review of Record

IKAN (QC Inspector) ICI TPI/AI

Acceptance
Sr. No. Description of Inspection & Test Verifying Document Remarks
Criteria Check Check Check
Sign Sign Sign
Point Point Point
2.7 Allignment of Back wall header Drawings QIP / ICI/QA/QC/216/20 H

ONTROLLED, ONFIDENTIAL @ IKAN Engineering Services (Pvt) Ltd.-------------------------------------------- Page 2 of 6

 QUALITY INSPECTION PLAN

JOB NO: PROJECT NAME: CLIENT: DATE:

DRAWING No: _ DESCRIPTION: MANUFACTURER'S SERIAL NO.: QIP NO.: REV. No.: 0

H:Hold W:Witness point S:Surveillance Inspection R:Review of Record

IKAN (QC Inspector) ICI TPI/AI

Acceptance
Sr. No. Description of Inspection & Test Verifying Document Remarks
Criteria Check Check Check
Sign Sign Sign
Point Point Point
2.8 Allignment of super heater header Drawings QIP / ICI/QA/QC/216/20 H

3 Fit-UP INSPECTION

3.1 Fit-up of tubes with front wall header Drawings QIP / ICI/QA/QC/216/20 H

3.2 Fit-up of tubes with side wall header Drawings QIP / ICI/QA/QC/216/20 H

3.3 Fit-up of tubes with back wall header Drawings QIP / ICI/QA/QC/216/20 H

3.4 Fit-up of tubes with super heater header Drawings QIP / ICI/QA/QC/216/20 H

3.5 Fit-up of tubes with economiser header Drawings QIP / ICI/QA/QC/216/20 H

3.5 Fit-up of downcomers header Drawings QIP / ICI/QA/QC/216/20 H

3.5 Fit-up of downcomers with steam drum Drawings QIP / ICI/QA/QC/216/20 H

3.6 Fit-up of tubes with air chamber Drawings QIP / ICI/QA/QC/216/20 H

3.7 Fit-up of connections with headers Drawings QIP / ICI/QA/QC/216/20 H

3.8 Fit-up of tubes with cooling screen headers Drawings QIP / ICI/QA/QC/216/20 H

3.9 Fitup of down-comers/risers Drawings QIP / ICI/QA/QC/216/20 H

3.10 Fitup of Cyclone Drawings H

ONTROLLED, ONFIDENTIAL @ IKAN Engineering Services (Pvt) Ltd.-------------------------------------------- Page 3 of 6

 QUALITY INSPECTION PLAN

JOB NO: PROJECT NAME: CLIENT: DATE:

DRAWING No: _ DESCRIPTION: MANUFACTURER'S SERIAL NO.: QIP NO.: REV. No.: 0

H:Hold W:Witness point S:Surveillance Inspection R:Review of Record

IKAN (QC Inspector) ICI TPI/AI

Acceptance
Sr. No. Description of Inspection & Test Verifying Document Remarks
Criteria Check Check Check
Sign Sign Sign
Point Point Point
3.11 Fit-up of tubes with tubes Drawings QIP / ICI/QA/QC/216/20 H

4 WELDING INSPECTION

Welding of tubes inside the steam drum

4.1 ASME Sec 1/IX QIP / ICI/QA/QC/216/20 H
after expansion
Welding of tubes inside the water drum
4.2 ASME Sec 1/IX QIP / ICI/QA/QC/216/20 H
after expansion

4.3 welding of tubes with front wall header ASME Sec 1/IX QIP / ICI/QA/QC/216/20 H

4.4 welding of tubes with side wall header ASME Sec 1/IX QIP / ICI/QA/QC/216/20 H

4.5 welding of tubes with back wall header ASME Sec 1/IX QIP / ICI/QA/QC/216/20 H

ONTROLLED, ONFIDENTIAL @ IKAN Engineering Services (Pvt) Ltd.-------------------------------------------- Page 4 of 6

 QUALITY INSPECTION PLAN

JOB NO: PROJECT NAME: CLIENT: DATE:

DRAWING No: _ DESCRIPTION: MANUFACTURER'S SERIAL NO.: QIP NO.: REV. No.: 0

H:Hold W:Witness point S:Surveillance Inspection R:Review of Record

IKAN (QC Inspector) ICI TPI/AI

Acceptance
Sr. No. Description of Inspection & Test Verifying Document Remarks
Criteria Check Check Check
Sign Sign Sign
Point Point Point
4.6 welding of tubes with super heater header ASME Sec 1/IX QIP / ICI/QA/QC/216/20 H

4.7 Welding of down-comers/risers ASME Sec 1/IX QIP / ICI/QA/QC/216/20 H

4.8 Welding of Cyclone ASME Sec 1/IX QIP / ICI/QA/QC/216/20 H

4.9 Welding of tubes with tubes ASME Sec 1/IX QIP / ICI/QA/QC/216/20 H
QIP / Inspection
ASME SEC-V , ASME Request /
5 NDE SEC-I Dimensional
Inspection Report,
ASME SEC-V , ASME
5.1 100% VT of all attachments SEC-1
QIP / ICI/QA/QC/216/20 H

ASME SEC-V , ASME

5.2 100% RT of all Butt joints SEC-1
QIP / ICI/QA/QC/216/20 H

ASME SEC-V , ASME

5.3 Random DPT SEC-1
QIP / ICI/QA/QC/216/20 H

6 PWHT ASME SEC-1 PWHT Report H

PWHT of super heater coil & header (if

6.1 ASME SEC-1 PWHT Report H/R
required)

7 Final Inspection H

Dimensional inspection as per last revision

7.1 Drawings Dimensional Report H/R
of drawing

ONTROLLED, ONFIDENTIAL @ IKAN Engineering Services (Pvt) Ltd.-------------------------------------------- Page 5 of 6

 QUALITY INSPECTION PLAN

JOB NO: PROJECT NAME: CLIENT: DATE:

DRAWING No: _ DESCRIPTION: MANUFACTURER'S SERIAL NO.: QIP NO.: REV. No.: 0

H:Hold W:Witness point S:Surveillance Inspection R:Review of Record

IKAN (QC Inspector) ICI TPI/AI

Acceptance
Sr. No. Description of Inspection & Test Verifying Document Remarks
Criteria Check Check Check
Sign Sign Sign
Point Point Point
7.2 Hydrostatic test ASME SEC 1 Hydro test Report H

Note: After the final hydrostatic test Boiler shall

7.3 be dried and cleaned completely.
QIP H

8 SURFACE PREPARATION H

8.1 Cleaning / Burushing SA 2 &1/2 QIP / ICI/QA/QC/216/20 H

8.2 Painting Manufacturer data sheet QIP / ICI/QA/QC/216/20 H

9 Review of Inspection Data Manual. H

10 NON CONFORMANCE (IF ANY) ASME SEC 1 H

NAME: NAME:
DATE: DATE:
SIGNATURE: SIGNATURE:

ONTROLLED, ONFIDENTIAL @ IKAN Engineering Services (Pvt) Ltd.-------------------------------------------- Page 6 of 6