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VISAKH MARKETING INSTALLATION RESITEMENT

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Doc No: 254624-400-SP-MEC-003 Rev: A Page 1 of 12

SPECIFICATION
FOR
CENTRIFUGAL PUMPS - API

Mott MacDonald Consultants (India) Pvt. Ltd. Hindustan Petroleum Corporation Ltd
Kothari House, CTS No. 185 Viskaha Dispatch Station
Off Andheri - Kurla Road VR-ATP Area, Naval Base Post
Andheri (East) Visakhapatnam - 530 014
Mumbai 400 059 Andhra Pradesh

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Doc No: 254624-400-SP-MEC-003 Rev: A Page 3 of 12

List of Content Page No

1 General 4

2 Reference 4
2.1 Codes Regulations and Standards 4

3 Selection of Bought-Out Items and the Use of Vendors Suppliers 4

4 Vendors Experience Qualification 4

5 Precedence 5

6 Design 5
6.1 General 5
6.2 Amendments/Supplements to API std. 610, 10th Edition 5
6.3 Definition of Terms (Addition) 5

7 Inspection and Certification 9


7.1 Inspection Class 9
7.2 Extent of Inspection and NDE 10
7.3 Inspection Procedure and Sequence 11
7.4 Welding & Repair 11
7.5 Material Certification 12

8 General 12
8.1 General Requirements 12
8.2 Spares 12
8.3 Special Tools 12

9 Painting and Coating 12

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VISAKH MARKETING INSTALLATION RESITEMENT
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1 General
1.1 This Specification covers the minimum technical requirements for API 610 Tenth Edition
centrifugal pumps supplied against all requisitions to which this Specification is attached. The
pumps covered by this Specification shall be designed, manufactured and tested in accordance
with API Standard 610, Tenth Edition, Centrifugal Pumps for General Refinery Service
October 2004 as modified in this Specification.

1.2 Compliance with this specification does not relieve the vendor from meeting the requirements
of the ultimate user or his nominated representative when stipulated in the material
requisition.

1.3 It is incumbent on the vendor to comply with all legislation applicable to the project in which
this specification is applied.

2 Reference
In addition to the specifications referred to in the material requisition the following
specifications together with codes, standards, specifications, drawings and documents referred
to therein shall apply:

2.1 Codes Regulations and Standards


API 610 10th Edition Centrifugal Pumps for Petroleum, Chemical and Gas Industries
API 682 3rd Edition Pumps Shaft Sealing Systems for Centrifugal and Rotary Pumps
ISO 9906: 2000 Acceptance Tests for Centrifugal, Mixed flow and or Hydraulic
Institute Axial pumps.
ANSI/HI 1.6-2000 Centrifugal Pump Tests

3 Selection of Bought-Out Items and the Use of Vendors Suppliers


3.1 Details of, and the proposed vendor of all items which are not part of vendors own
manufacture, and any intent to use suppliers of vendor to partly or wholly manufacture any
part of the equipment or its ancillaries shall be disclosed to the purchaser in the vendors bid.

This requirement does not apply to standard fasteners and bulk items such as pipe and pipe
fittings.

3.2 Alternatively, the purchaser may, at any time prior to award, nominate suppliers of vendor
from whom certain items shall be obtained. The vendor shall advise prior to issue of purchase
order the consequences of any such nomination. The vendor as a minimum shall advise
manufacturer of seal, motor and coupling.

3.3 After the placement of the order, the vendor shall not substitute any of the agreed suppliers of
vendor without the purchasers prior approval.

4 Vendors Experience Qualification


All pumps and ancillaries shall be selected from the vendors established product range.
Prototypes shall not be offered by the vendor. Pumps shall be purchased only from vendors
who can demonstrate successful operation of at least two similar units for a minimum of three

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VISAKH MARKETING INSTALLATION RESITEMENT
PROJECT WHITE OIL TERMINAL
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years in a comparable service, in a similar climate region which must be performing


satisfactorily.

5 Precedence
In the event of conflict, actual or implied, among documents relating to an enquiry or order,
the following order of precedence shall govern:-
Material requisition for quotation or purchase order and variations thereto
Data sheets and drawings
This specification
Relevant Design Standard.
Other specifications and standards referenced to in this specification
Other national and international standards

6 Design
6.1 General
All centrifugal pumps, drivers and all ancillaries shall conform to the requirements of API
Standard 610, Tenth Edition, and as amended by the comments in Section 6.2.

6.2 Amendments/Supplements to API std. 610, 10th Edition


Following are the additions, decisions and modifications to the corresponding paragraph
numbers of API 610, Tenth Edition:

Any bullet paragraph not addressed in this Specification will either be covered in the pump
datasheet or deemed to be not required if referred to in the API as when specified.

Amendments/Supplements to API std. 610, 10th Edition

PARAGRAPH No.

6.3 Definition of Terms (Addition)


3.60 New - Addition

adds the requirement following this term to the referenced API Standard requirement. An
addition does not change the API Standards requirement.

3.61 New - Modification

changes the API Standard requirement to that which follows the term. All parts of the API
Standard requirement that are not addressed remain applicable.

3.62 New - Decision

Provides direction for choices, which are specified by the API Standard paragraph. Parts of
bulleted paragraphs, which do not require decisions, are fully applicable.

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4.3.1 Addition

The VENDOR shall comply with applicable Federal, State or Local codes, regulations,
ordinances, and rules. Unless defined otherwise these shall be those applying to the country or
state where the equipment is to be installed or purchased.

5.1.10 Addition

The Net Positive Suction Head Required (NPSHR) shall be based on water [at a temperature of
less than 65 C (150 F)] at the rated flow and rated speed; no reduction or correction factors
shall be applied for other liquids.

The Net Positive Suction Head Available (NPSHA) shall exceed the Net Positive Suction
Head Required (NPSHR) by at least 1 m (3 ft) throughout the range from minimum continuous
stable flow up to and including the rated capacity, and by 0.3 m (1 ft) at 120 % of rated flow. If
the suction pressure at the pump is less than atmospheric, this margin shall be at least 2 m (6
ft).

For liquids containing dissolved gases, to avoid cavitation damage due to vapour-induced flow
path restrictions, NPSHA shall be 1.5 x NPSHR, with a minimum margin of 5 m (15 ft)
between NPSHA and NPSHR.

5.1.11 Addition

The calculation of NPSH shall be based on m3/h not m3/s as defined in Annex A. The suction
specific speed (Nss), calculated at the Best Efficiency Point (BEP) for the maximum impeller
diameter of the casing, shall not exceed 12,000 (rpm, m3/hr, m) or 10,320 (rpm, USGPM, ft).
Pumps offered with suction specific speed > 12,000 (rpm, m3/hr, m) may be accepted subject
to Purchasers written approval.

5.1.13 Decision/Addition

Replace the first sentence of this clause by:

For single operation, Pumps shall have stable head/capacity curves which continuously rise by
at least 5 % from rated capacity to shut off.

The use of an orifice to achieve continuous rise to shutoff is not acceptable.

5.1.19 Modification

Cooling water plans shall not be supplied, unless it is required by the seal flush plan or if the
pumping temperature exceeds 200oC (400oF). Above 200oC (400oF) cooling water plans shall
only be applied if recommended by the vendor.

5.3.6 Modification

Dual pressure ratings for any pump configuration are not acceptable.

5.4.3.1 Addition

All auxiliary connections to pressure casing shall be welded and provided with flanged
customer connection at the edge of base plate. Suction and Flange auxiliary connection to have
the same rating as the discharge flange. Seal gland connection may be threaded.
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5.4.3.8 Decision

The use of studded connections is specifically excluded.

5.5.2 Addition

Individual nozzles, pump casings and base plates for all pumps shall be capable of
withstanding twice the forces and moments stated in Table 4 of API 610 simultaneously under
all operating conditions. The provisions of Appendix F of API 610 shall not apply.

5.6.3 Decision

The use of collets to retain impellers on shafts is not acceptable.

5.8.1 Modification

Unless otherwise specified, seals and sealing systems shall be furnished in accordance with
API 682 3rdedition.

To ensure selection of the optimum mechanical seal and seal auxiliary facilities for the duty
specified, the pump manufacturer shall be responsible for the engineering coordination,
installation, and performance of its auxiliary facilities such as circulation, injection, quenching
and cooling, as required for the seal selected by the seal manufacturer.

5.9.2.1 Modification

Paragraph 5.9.2.1 will apply when specified on the datasheet.

When a torsional analysis is performed the Vendor shall furnish a detailed report. This report
will contain sufficient information to allow the Purchaser to undertake independent assessment
of the torsional characteristics of the supplied equipment.

5.9.2.6 Decision

When the torsional analysis has been undertaken this paragraph shall apply.

5.12.2.5 Decision/Addition

Casting repair procedures shall be submitted by the Vendor for approval before any repair
work is carried out.

6.1.3 Addition

Over and above the requirements specified in Table-11, the motor nameplate rating for pumps
under parallel operation or for pump with auto-start operation shall not be less than the max.
BKW indicated on pump data sheet (Power at End of the curve for the rated impeller) or shall
have the specified margin as per this clause whichever is greater. The pump motors shall also
be suitable for start-up under open discharge valve condition.

The motor nameplate rating for applications where the specific gravity of pumped fluid is less
than 1.0 shall either be 100% of the BKW of pump at minimum continuous stable flow with
clean cold water of specific gravity 1.0 or shall have the specified margin as per this clause,
whichever is greater.

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Motors shall comply with motor specification attached with requisition. The electric motor
shall be suitable for the electrical area classification specified on the data sheet.

6.2.14 Decision

Paragraphs a) and c) shall apply.

6.2.14c) Addition

Coupling guards shall be non-sparking.

6.3.2 Modification

Drain valves <= 2.0 inch(nb) which due to space limitations necessitate a non-standard or
oversize baseplate can overhang the baseplate edge, but must be shipped loose. However, the
pipe flange must not extend beyond the baseplate.

6.3.3 Decision

This paragraph shall apply.

6.3.6 Decision

Baseplate stiffness test is not required.

6.3.14 Addition

Adjustment alignment screws shall be provided for all components (except the pump) having a
mass of over 75 kg (165 lb) for vertical and both horizontal planes.

6.4.2.2 & 6.4.2.3 Decision/Addition

Provision for bearing vibration and temperature detection monitoring equipment shall be made
for all pumps and drivers with hydrodynamic bearings. Where driver rating is greater than 500
kW, vendor shall provide vibration and temperature sensing elements wired to skid edge
junction box for pump and driver.

6.5.2.9 New

Socket welding of any seal piping is prohibited. All seal harnesses shall be 316L stainless steel
and butt welded.

7.3.3.3 Addition

Pump performance testing shall be undertaken in compliance with ISO 9906: 2000 or
Hydraulic Institute section ANSI/HI 1.6-2000, a minimum of seven points, which will be:
Closed valve (wherever practical, otherwise at minimum thermal flow)
Minimum stable flow
Between minimum flow and rated flow or best efficiency point , whichever is the lower
Rated flow (RF)
Best efficiency point (BEP)

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Between RF/BEP whichever is the larger, and maximum operating point


Maximum operating point

One additional point may be required if rated point lies close to BEP resulting in more than
30% of the curve having no measured point.

If a spare rotor or complete inner assembly for multistage pumps is supplied with the pump, it
shall be subject to the same running/performance tests in the pump casing as the main rotor.
API 610 tolerances listed on Table 14 shall apply.

7.3.3.4b) Addition

Bearing temperature shall be measured at all seven points of the performance test, except
closed valve.

7.3.4.4 Addition

Noise level shall not exceed 85 dB(A) @ 1m.

7.4.3.2 Modification

Refer to project painting specification.

8.2.2.3 Decision

Shrink fit impellers shall not be supplied.

8.3.10.5 Decision

This paragraph shall apply.

7 Inspection and Certification


7.1 Inspection Class
7.1.1 For the purpose of inspection and certification, pumps are categorised into four classes (I, II,
III & IV).

7.1.2 The inspection class for the pump shall be determined in accordance with the maximum
discharge pressure and the temperature relationship as shown in the Fig.1 and as modified by
the paragraph 7.1.3.

Maximum discharge pressure shall be defined as: the maximum suction pressure plus the
maximum differential pressure the pump is able to develop when fitted with the furnished
impeller at the specified speed, specific gravity and pumping temperature.

The temperature used in the table shall be defined by consideration of the maximum /
minimum design temperature and selection of that temperature which corresponds with the
more severe inspection class.
Once the inspection class has been identified, the extent of inspection and NDE shall be given
as in Section 7.2. The certification level shall be given in Section 7.5.

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80

70
M A X IM U M D IS C H A R G E P R E S S U R E CLASS I
(B a rg )
60
( s e e P a r a 7 .1 .2 )

50
C L A S S II

40

30 C L A S S III

20
CLASS I

10 C L A S S IV C L A S S II

-1 4 6 -100 -4 6 0 100 200 300 400


M I N I M U M /M A X I M U M O P E R A T IN G T E M P E R A T U R E ( C )
( S E E P A R A G R A P H 7 .1 .2 )

Figure 1

7.1.3 The inspection classes in the above figure apply only to pumps with casings fabricated from
the following materials listed in table H1 of API 610 10th edition.

7.2 Extent of Inspection and NDE


7.2.1 Having determined the inspection class, the material inspection requirements are given in
Table 1 and in the accompanying notes. Type of inspection shall be determined by inspection
class and fabrication process.

Fabrication Duty Inspection Class


Process I II III IV
Cast Casing MPI / DPI MPI / DPI MPI / DPI Visual
+ RT (Note 2) Machined inspection
(Note 2) surfaces
only
Wrought Casing MPI / DPI MPI / DPI Visual Visual
(Seam welds + RT/UT inspection inspection
only)
Nozzle Pressure MPI / DPI MPI/DPI Visual Visual
attachment retaining + RT / UT inspection inspection
weld
Butt weld Pressure MPI / DPI MPI / DPI Visual Visual
retaining + RT/UT inspection inspection
Fillet weld Pressurised MPI / DPI MPI / DPI Visual Visual
component inspection inspection
All Internals Visual Visual Visual Visual
inspection inspection inspection inspection

TABLE 1

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Notes (for Table 1)


1. Wrought includes all forgings, plates and tubulars.

2. MPI/DPI of casings to include all exterior and accessible interior surfaces, including
machined surfaces.

3. Radiography of cast casings refers to critical areas, defined as areas of highest stress,
abrupt changes in section, weld ends and at risers gates or feeders. Manufacturers are to
submit, for Purchasers approval, details of the critical areas proposed to receive RT.

4. NDE of welds defined in Table 1 above to be 100% of all welds.

5. Pressure retaining; refers to process fluids (including seal plans 52/53)

7.3 Inspection Procedure and Sequence


7.3.1 Surfaces of all castings shall be suitably cleaned by chipping or blasting prior to inspection.

7.3.2 All castings shall be visually examined and proven free from sand, scale, cracks, tears, voids
and other harmful defects. Visual acceptance levels shall be as specified in MSS-SP55.

7.3.3 NDE procedures and acceptance criteria (RT, UT, DPI, MPI) shall be in accordance with API
610 10th Edition section 7.2.2.

7.3.4 MPI shall be used for ferrous materials utilising the wet method. Dry powder shall not be
used. Permanent magnets shall not be used.

7.3.5 MPI/DPI for acceptance shall be performed in the final machined condition.

7.3.6 All NDE shall be performed in the final heat treated condition (not necessarily after stress
relieving) unless agreed otherwise by the Purchaser.

7.4 Welding & Repair

7.4.1 Welding procedures shall be submitted to the purchaser for approval.

7.4.2 The repair of any defect found on castings by plugging penning, use of plaster or cement
compound, or impregnation by plastic materials or similar compounds is prohibited. Repairs
to the pressure boundary shall be by welding only.

7.4.3 After major weld repair all cast casings shall be heat treated or stress relieved as required by
the casting specification, however the purchaser reserves the right to specify solution heat
treatment for repairs to austenitic stainless steel where considered applicable for process or
environmental reasons.

All weld repairs shall be re-examined by appropriate method as defined in Section 7.2.

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7.5 Material Certification


Material Certification shall be provided in accordance with Fig. 2 in accordance with BS EN
10204.

PART Inspection Class


I II III IV
Casing
Auxiliary Piping (process & 3.1
seal system inc. all pressure
retaining fittings, valves, etc.)

Impeller
Shaft

Diffusers
Mechanical seals
Pressure bolting 2.2
Sleeves
Throttle bushes
Wear rings

Figure 2

8 General
8.1 General Requirements
Packaging and preservation shall be in accordance with the project requirements as listed in
the material requisition.

8.2 Spares
Vendor shall advise the commissioning and two years operating spares, and complete the
relevant forms as requested in the material requisition, and be not less than that of table 18 of
API 610, Tenth Edition.

8.3 Special Tools


Any special tools required for erection, commissioning or maintenance shall be identified and
supplied with the equipment.

9 Painting and Coating


Painting and coating shall be in accordance with the Project specific Painting specification.

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SPECIFICATIONS
FOR
INSTRUMENT & CONTROL SYSTEM
OF
PACKAGE EQUIPMENTS

Mott MacDonald Consultants (India) Pvt. Ltd. Hindustan Petroleum Corporation Ltd
Kothari House, CTS No. 185 Visakha Dispatch Station
Off Andheri - Kurla Road VR-ATP Area, Naval Base Post
Andheri (East) Visakhapatnam - 530 014
Mumbai 400 059 Andhra Pradesh

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List of Content Page No

1 Scope of Supply / Services 4


1.1 Temperature 4
1.2 Safety/ Relief valves 5
1.3 Control Panels 5
1.4 Cable Trays 9
1.5 Junction Boxes 10
1.6 Installation for Instruments 12

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The Supplement Requirements for Instrumentation and Control Package


Equipment
1 Scope of Supply / Services
1.1 Temperature
1) Locally mounted indicators/gauges of process temperatures shall be bimetallic
thermometers with 100 mm dial, every-angle heads and stainless steel cases.

2) Temperature sensing elements shall be always mounted in thermo well and


all Temperature sensing elements used shall be duplex type.

3) Material for thermowells shall be minimum ANSI type 316 stainless steel (and
shall confirm to NACE MR 0103 for sour service), machined from single bar
stock in a tapered configuration. Better materials and ratings shall be specified
as required by the Piping Material Specification.

4) 3 wire RTD, Pt. 100, shall be used for temperature sensing in Motor bearing /
winding applications. The KW rating of the motor shall be the criteria for
determining application of temperature sensing in motor. For Equipments
having high vibrations RTD's with remote mounted heads shall be provided.

5) Whenever RTDs are provided for motors, they shall supplied completely with
rail mounted (inside Junction box) temperature transmitters, 2 wire, loop
powered, 24 VDC, 4-20mA, which will be hardwired to OWNER ESD system.

6) Standard thermo well lengths for piping shall be 230mm ( for pipe size 4 )
or 255 mm ( for pipe size 6 ). The minimum flange size shall be 2" with
pressure rating as per piping class / design pressure. Standard thermowell
lengths for pressure vessels shall be 455 mm. Lagging shall be standard
length, except where insulation thickness is greater, then lagging shall be 1
longer than thickness of insulation. Refer Annexure-B (Drawing no. 254624-
400-INT-5975) for typical Thermowell drawing.

7) Field indicating type transmitters within the sensor termination assembly shall
be used to the maximum extent possible.

8) Temperature Transmitter shall be 24 VDC loop powered, 2 wire, with 4 to 20


mA, HART Protocol output signal. The temperature measuring circuit for
transmitters for RTD inputs shall be the resistance bridge circuit type.

9) Consideration shall be given to ambient temperature and/or temperature


radiation wherever the in head transmitter is used. If an in head mounting
of the transmitter is to be avoided due to this consideration, the transmitter is
to be mounted local to the sensor.

10) Calculation shall be provided by vendor for thermowell Vortex shedding


resonance (WAKE) frequency to ensure no stress cracking will occur. Wake
frequency shall not exceed 80% of the natural frequency of thermowell at
maximum fluid velocity.

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1.2 Safety/ Relief valves


1) The overpressure protection devices shall be installed to meet the
requirements and sizing of safety devices for vessels, piping and equipment in
accordance with the ASME Pressure Vessel Code, Section I and VIII, ANSI
B31.3, API-RP520 and API-RP521.

2) Safety and relief valves shall be direct spring loaded type. For liquid service
and non-coded duties i.e. thermal relief they can be semi-nozzle with screw
connections. Plain closed bonnets shall be specified, with a tapped and
plugged vent for easy conversion to balanced type valves. Exposed spring
bonnets shall be specified for steam service above 200C as required by
ASME Boiler and Pressure Vessel Code, Section I.

3) Plain lifting levers and gags shall be supplied for safety and relief valves in air,
hot water over 60C or steam service in accordance with the ASME Boiler and
Pressure Vessel Code, Section I and VIII.

4) As a minimum all relief valves shall have carbon steel bodies with stainless
steel trim, but in all cases the material shall conform to the piping
specification. When the set pressure is within 10% of the normal working
pressure, balanced bellow valve shall be used.

5) Screwed connections shall be supplied on valves with inlets 3/4" and smaller.
Threaded connections on valves shall be ANSI B1.20.1 pipe threaded ends.
Flanged connections shall be provided on valves, 1" inlet size or larger.
Minimum inlet rating shall be ANSI Class 150. Valve flanges shall match the
rating and facing of mating flanges on vessels or piping. Body flanges shall
be in accordance with ANSI B16.5 except for the thickness.

6) Where two relief valves are specified in the same service, each shall be sized
to handle the full relieving capacity.

7) Pressure and vacuum relief valves for storage tanks shall normally be of the
weight loaded or pilot operated or balanced bellow type, and sized in
accordance with API 620 and API 2000.

1.3 Control Panels


1.3.1 The overpressure protection devices shall be installed to meet theIf the control panel
of the package unit is in installed on skid/locally, then panel dimensions shall be
guided by the actual requirements, typical dimensions of 2100 mm operational
(height) x 1200 mm (width) x 1000 mm (depth) shall be kept in mind while finalising
the panel size. In any case, vendor can proceed with panel manufacturing only after
approval from the Owner/Consultant. Local control panel/panels shall be totally
enclosed cubicles. Panel sizing shall be carried out based on equipment being
installed keeping in view the maintenance clearances and easiness.

1.3.2 If the control panel of the package unit is in Instrument Equipment Room/Rack room
(of Control building), then it shall be preferably of size 2100mm (H)x 800mm (B) x 800
mm (W), RITTAL make, front access. Louvers and removable dust filter cartridge to
be provided at front bottom of panel for suction of fresh/cold air. Exhaust fan with

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louvers to be provided at panel front & rear side. Each shall have PVC document
holding tray placed inside the panel.

1.3.3 Local panel location shall be as far as possible in Zone 2 or unclassified area. Local
panel shall be provided with sunshade. Tag nos. for panel shall be as advised by
Owner/Consultant.

1.3.4 Local/Control Panel shall be made from 2 mm CRCA sheet from all sides. Angle iron
frame work shall use a minimum section of 50 x 50 x 4 mm angle. The panel shall be
treated with seven tank chemical process. The finish shall include sand blasting,
grinding, chemical cleaning, surface finishing by suitable filler and two coats of high
grade lacquer with wet sanding between coats. Two coats of paint in panel colour
Grey RAL 7035 shall be given for non-glossy high stain finish. Each panel shall be
finished inside and out in the enclosure. A final coat of paint shall be given at site.

1.3.5 Local/Control Panel shall be provided with a base frame of 100 mm. Removable
hinged doors shall be provided and doors shall be double leaved type with handle
and shall be provided with lock and key. Bolts & nuts and other fitting material shall
be corrosion resistant material. Adequate illumination shall be provided inside the
panel. All light fittings shall be suitable for 240 V, 50 Hz AC

1.3.6 Local Panel shall be designed to meet IP-65 requirements. In addition, panel must be
provided with a rain cum sun shade canopy/shed.

1.3.7 Local Panel layout shall be designed considering ease of operation. No push button
or hand switch shall be located below 600 mm.

1.3.8 The Local/Control Panel internal panel layout shall be designed considering proper
approach for instruments, terminals and other accessories for maintenance, easy
removal and online calibration. No instrument, terminals, power distribution box etc
shall be mounted on the panel side plates inside the panel.

1.3.9 Local control panels located in the hazardous area shall be either purged type or
flameproof EExd. Following shall be followed
a) In case pressurized panels are specified the same shall be purged and
pressurized as per NFPA-496 requirements to render space within the
panel non hazardous. For panels located in IEC Zone 2 hazardous area
type Z purging shall be used with a purge fail alarm in main control room.
In case, panels are located in Zone-1, a cut-off switch shall be
incorporated to de-energize power automatically from all circuits within the
protected enclosure upon failure the purge supply to maintain positive
pressure.
b) An alarm shall be provided on local panel and a contact shall be provided
for remote annunciation, whenever the panel pressurization falls below 2.5
mm of H2O. A protective device to protect the panel from over pressure
must be provided.
c) Panel pressurization with start-up panel purging scheme shall be fully
automatic however it shall be started manually from a push button.
Solenoid valves and differential pressure switch required for panel purging
shall be flameproof, however other items like relays,
switches/pushbuttons, timers etc. shall be located in a flameproof housing.
Other items like valves, restriction orifice plates, dual filter regulators,

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pressure gauges, variable area flow meters etc required for pressurization,
shall also be located in the non-pressurized section of the panel.
d) It shall be possible to switch off incoming power to panel from panel
front. All such power on/off switches shall be flameproof type. In addition,
all those devices and terminals which can not be powered off from on/off
switches shall also be located inside flameproof enclosures.

1.3.10 All lamps, status as well as alarm, shall be provided with lamp test facility. One single
lamp test push button shall be used for each panel.

1.3.11 All cable entries to the local/control panel shall be from panel bottom only using cable
glands of adequate size. Cable gland plate thickness shall be a minimum of 3 mm
cold rolled cold annealed (CRCA) as a minimum. All unused cable entries must be
plugged.

1.3.12 Colour Scheme for lamps shall be


a) Status Lamps
On/Open/Permissive: Green
Off/Close/Emergency: Red
b) Alarms
Normal/Pre-trip alarms: White
Shutdown alarms: Red
c) Push/Pull buttons
On/Open: Green
Off/Close: Red
Emergency shut-down (ESD): Red (Push-button with cover/
Mushroom PB)
1.3.13 Only one terminal shall be used for one set of termination (i.e. one in and one out)
and for multiple terminations preformed links shall be used. Following colour code
shall be used for terminating different signals
a) Grey and blue colour terminals : Signals
b) Yellow-green terminals : Earthing

1.3.14 ower terminals shall be covered with 4 mm PVC sheet with Danger sign. Knife edged
fuse terminal shall be used for Digital output

1.3.15 Instrument Cable and individual signal cores shall be fitted with identification ferrules
as defined in section 6.20.

1.3.16 Minimum conductor size for internal wiring shall be PVC insulated 1.0 mm2 stranded
tinned copper 300V grade insulation connected with crimped on connectors. All
internal cubicle wiring shall run in suitably sized and coloured PVC ducting.

1.3.17 Cables shall be segregated between analogue and digital (alarm/switching) signals.
Intrinsically safe cabling must be segregated from all others. Segregation shall also
be maintained between power wiring and instrument wiring

1.3.18 Instrument panel design must be safe, operable, easy to maintain and allow for future
expansion. Local Panels shall be located where instrumentation is visible in relation
to main start up and shutdown controls.

1.3.19 Vendor shall provide details of the proposed panel regarding front and rear layout of
equipment and accessories, size, construction and painting for review and approval.
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1.3.20 Where a control panel is supplied, it shall be furnished as a complete control system,
including instrumentation and controls piped and wired to headers and terminal
blocks.

1.3.21 Pushbuttons and indicating lights shall be installed and wired on control panel for
start-up of all motors associated with driven equipment. Switches on the front of the
panel shall be located (or guarded) to prevent accidental operation. The pushbuttons
and indications used on local panel shall be suitable for hazardous area classification
in which they are installed.

1.3.22 Where PLC/Control systems are employed for the package unit control, PLC make &
vendor shall be as per clients approved vendor list. The system power supplies,
CPU & communication cards shall be redundant. Processor failure must be detected
by appropriate processor cross checking or by means of a watchdog timer that times
both set and reset transactions from the processor that it is watching. There shall be
20% spare envisaged for I/Os and 20% space for future addition.

1.3.23 PLC system shall be supplied with HMI (Touch Screen / PC based) as per approval
by Owner/Consultant.

1.3.24 The PLC used in the package unit shall have self-diagnostic mechanism for
continuously checking for any problems in the hardware. The PLC system shall be
supplied with application software and licensed programming software. Memory shall
be sized so that after the application program is loaded, 50 percent spare memory is
available.

1.3.25 PLC I/O module shall be constructed such that it can be removed or inserted without
disturbing any external wiring. Field wiring shall be directly connected to I/O modules
or to external terminal panels. PLC I/O modules shall be capable of being located
anywhere in the chassis without regard to the type and voltage levels.

1.3.26 PLC module shall indicate communication fault or any module fault as far as possible.

1.3.27 PLC Outputs shall have load/status indication. Upon failure, all output modules shall
fail to a pre-determined state (to be identified at the time of logic definition). It shall be
possible to define the fail-safe state for each channel. Each output signal shall be
provided with an individual fuse and a fuse blown indication.

1.3.28 PLC shall restart automatically after power failure. A key locking arrangement at the
CPU shall prevent memory modification unless a key operator has intentionally
enabled such a change.

1.3.29 Vendor shall supply potential free contacts from their panel for status / trouble alarm
indications in TAS. The status alarm shall correspond to general alarm condition in
the package unit, while the trouble alarm shall correspond to a serious error in the
system like card failure, communication failure, power failure etc.

1.3.30 The package unit PLC shall have a provision to accept a trip signal (ESD) from the
Owner safety system. The control panel shall meet the environmental and hazardous
area classification listed in the relevant documents.

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1.3.31 The control panel shall be subject to a burn-in test of 48 hours continuous powered-
up condition. During this time the control panel shall be suitably enclosed to maintain
an ambient temperature of 55 C around the whole cabinet. All control panels shall be
functionally tested using simulated inputs and monitoring output.

1.3.32 Panels shall be provided with lifting lugs. Minimum size of lifting lugs shall be 4 inch.
A drawing pocket inside each panel door shall be provided.

1.3.33 For panel containing pneumatic instruments, a header shall be mounted at or near
the bottom of the panel and shall run the full extent of the panel, with a 1/4 inch per
foot slope toward the blow-down. At the end opposite the air inlet, a 1/2-inch blow
down valve shall be installed.

1.3.34 The header shall provide 1/2-inch take-off connections with shut-off valves for each
instrument requiring an air supply, plus a minimum of 20 percent spare, valve take-
offs.

1.3.35 The main header shall contain two master pressure regulators in parallel, complete
with filter, a pressure gauge, and relief valve. The regulators shall be valved so that
one may be removed without interruption service to the panel.

1.3.36 Completed panel shall be subject to inspection and testing witnessed by


Owner/Consultant. The Vendor prior to shipment shall correct any faults or
deficiencies discovered during testing.

1.3.37 Panel shall be provided with earth studs for connection to the plant earth system,
Separate instrument earth bars shall be included insulated from frame. All metal
electrical instrument cases shall be connected to the earth bar using insulated cable.
Minimum 6 sq.mm PVC insulated multi-strand copper conductor shall be used for
providing panel earthing.

1.3.38 Two laminated nameplates shall be provided on panels, one on front and one on the
back. Panel nameplate engraving details shall be submitted for the review of the
Owner/Consultant. The nameplates shall be screwed to the panel.

1.3.39 Louvers and removable dust filter cartridge to be provided at front & back bottom of
panel for suction of fresh/cold air. Exhaust fan with louvers to be provided at panel
front & back upper side.

1.3.40 Dust filters shall be of the replaceable or cleanable type, and this action shall be
possible without disturbing the functions of the panel.

1.3.41 Removable hinged doors shall be provided and doors shall be double leaved type
with locakable handles. Bolts & nuts and other fitting material shall be corrosion
resistant material.

1.4 Cable Trays

1.4.1 The Cable Trays shall of hot dip galvanised carbon steel to BS 2994. The size of the
cable tray shall be 150 mm or 300 mm based on the requirement. Cable trays shall
be perforated type.

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1.4.2 The following consideration shall be taken for cable trays design and
construction:
a. Cable trays shall be provide in lengths of 3000 mm, with width of 100,
150, 300 or as required.
b. The depth of the trays shall be 50, & 75 mm based on the requirement.
c. Each cable tray length and each bend and riser shall be supplied with
one complete set of accessories for joining to a like size cable tray or
fitting.
d. Each cable tray reducer, tee and crosspiece shall be supplied with one
complete set of accessories for each connection face for joining to a like
cable tray or fitting.
e. All cable trays shall be provided with tray cover.

1.4.3 Instrument cables shall be run in separate cable tray from power cables. Cables in
adjacent trays shall be spaced to avoid the possibility of electromagnetic interference
with instrumentation. Defined below are the minimum distances from instrumentation
cables shall be as follows:

Power, lighting and Control Cables Distance from Electronic


Systems Cables in milli-meters
240V or 50A 450
415V or 200A 600

1.5 Junction Boxes


1.5.1 The interface between field instruments and plant control systems(Control
system, ESD and Fire & Gas) shall be achieved with separate junction boxes located
at the edge of the package unit, Separate junction boxes shall be provided for:
ESD Signals Analogue IS & Proximity type;
ESD Signals Analogue Non IS & Proximity type;
ESD Signals Digital input & Digital Output IS type;
ESD Signals Digital output & Digital output NIS type;

TAS Signals Analogue IS & Proximity type;


TAS Signals Analogue Non-IS & Proximity type;
TAS Signals Digital input & Digital Output IS type type;
TAS Signals Digital IS output & Digital output NIS type

FGS Signals Analogue IS type;


FGS Signals Digital input & Digital output type.

Separate junction boxes shall be used for RTD (if applicable).

1.5.2 Junction boxes for all applications shall be rated EEx e or EEx d or EEx ia based
on hazardous area classification according to IEC 60079-7 and weatherproof to IP65
as applicable. Mounting of the box shall be by holes in external lugs or
brackets.Junction boxes shall be of Cast Aluminium, Stainless steel (SS 304) or fibre
glass with terminals and accessories such as mounting rails, earthing rails, glands
etc. An insulated earth bus bar with screw connectors shall be provided for cable
screen connections. Additionally a M6 safety earth bolt shall be provided.

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1.5.3 Junction boxes shall be limited to a single multi-core cable and all cable cores
including screens must be fully terminated.

1.5.4 JBs shall be designed to have cable entries in the bottom. Unused cable entries must
be fitted with certified plugs.

1.5.5 Junction Boxes shall be equipped with the 2.5 mm2 Klippon type Sak 2.5 terminals
(Wiedmuller /Phoenix / Wago or equivalent) for instrument signals connection.
Terminals in the junction boxes shall be threaded type and shall conform with the
classification of the junction boxes.

1.5.6 A minimum of 20% installed spare terminals shall be provided in each junction box
and spare cable entries shall be provided.

1.5.7 Provision for wiring shall be such that a minimum of 75 mm of clear space is available
between terminals and side of JB.

1.5.8 As far as possible the typical size of the JBs shall be approximately For 20
terminal JB  300(L) X 300(W) X 205(D) (for 6 pair & 21core cable) For 30
terminal JB  300(L) X 300(W) X 205(D) (for 12 pair cable) For 60
terminal JB  450(L) X 300(W) X 205(D) (for 24 pair cable)

1.5.9 Suitable arrangements shall be provided for earth continuity. The earthing plate shall
be brass nickel plated.

1.5.10 Terminals shall be numbered on both sides. Terminal mounted on DIN rails shall
have stopper (mounted on DIN rails) on both the ends of terminals.

1.5.11 Terminals, PVC Ducts shall be of blue colour for IS JB, and grey for NIS JB. IS
terminals, cables, PVC ducts shall not be mixed with NIS.

1.5.12 Double decker terminal shall not be used. For terminals in JB, a pre-formed link shall
be used for looping purpose between adjacent terminals.

1.5.13 Breather drain valve shall be provided.

1.5.14 Single pair cables and multi-pair cables shall be labelled outside the junction boxes.
The label installed outside shall be metallic type with identification number engraved.

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1.6 Installation for Instruments


1.6.1 The connection type and rating shall be as per the relevant Specification form piping
and valve.
1.6.2 All instruments installation shall follow API 551 and comply with the Hook Up
drawings.
1.6.3 Process tubing between primary pressure connections and instruments or instrument
manifolds shall be 1/2 OD, SS 316 tubes, wall thickness 0.035 inch as a minimum.
Double Ferrule Swagelok/Parker type fittings in ASTM 316 stainless steel must be
strictly enforced as a minimum. Other materials may be used based on process
requirement. Where 1/4 OD connections are required by the instrument or
instrument manifold, reducing fitting shall be used at the instrument.
1.6.4 Instrument process tubing shall conform to ASTM A269, type 316 stainless steel,
seamless, annealed and pickled.
1.6.5 Air (pneumatic) tubing shall be 1/ 4 OD * 0.035 wall thickness, 316 SS tubes
1.6.6 Tubing fittings shall be 316 stainless steel Swagelok compression type fittings, or
Owner/Consultant approved equal. All compression fittings shall be of double ferrule
design.
1.6.7 Where 316 stainless steel is deemed unsuitable, the vendor may propose an
alternative, with justification, for approval by Owner/Consultant.
1.6.8 Instrument tubing shall be run in steel raceways.
1.6.9 Pressure gauges, transmitters and instrument impulse lines shall have 3 ported block
& bleed isolation valves, c/w bleed needle. For differential pressure instrument five
valve manifolds shall be used.
1.6.10 Instruments located outside of control panels shall be installed as close as practicable
to the process connection and may be surface, yoke, universal 2 inch pipe, or bracket
mounted.
1.6.11 Instruments shall not be supported by process piping, handrails or equipment subject
to vibration. Instrument supports shall be welded where possible not bolted, to the
platform.
1.6.12 Instrument supports shall not be welded on to the equipment, piping, railings and
ladders.
1.6.13 Instrument supports shall be located at an elevation where the centre line of the
instrument is 1500mm above grade, walkways or platform and within reasonable
reach for servicing.

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Specification for L.V. Motors in


Mechanical Package

abc
Mott MacDonald Consultants (India) Pvt. Ltd. Hindustan Petroleum Corporation Ltd
Kothari House, CTS No. 185 Visakha Terminal, Resitement Project
Off Andheri - Kurla Road VR-ATP Area, Naval Base Post
Andheri (East) Visakhapatnam - 530 014
Mumbai 400 059

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List of Contents
1. SCOPE .......................................................................................................................................... 4
2. SITE CONDITIONS AND ELECTRICAL SYSTEM DETAILS .......................................... 4
3. TECHNICAL PARTICULARS ................................................................................................. 4
4. CONSTRUCTION....................................................................................................................... 5
5. MISCELLANEOUS ACCESSORIES....................................................................................... 8
6. PAINTING ................................................................................................................................... 8
7. PERFORMANCE DETAILS ..................................................................................................... 9
8. INSPECTION & TESTING ....................................................................................................... 9
9. STATUTORY APPROVAL ..................................................................................................... 10
10. LIST OF STANDARDS ............................................................................................................ 10
ANNEXURE - I...................................................................................................................................... 12
ANNEXURE - II .................................................................................................................................... 13

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1. SCOPE

This Specification covers the requirements of Design, Manufacture, Inspection, Testing, packing
and Supply of L.V. Induction Motors for WHITE OIL Terminal Project of M/s. HPCL, located at
Visakhapatnam, A.P., India.

This specification shall be read in conjunction with mechanical equipment package specification
(Refer Doc. No. 254624-400-RQ-MEC-001 Rev. C)

2. SITE CONDITIONS AND ELECTRICAL SYSTEM DETAILS

Refer Doc No.: 254624-400-SP-GEN-001 for Environmental conditions


Refer Doc No.: 254624-400-DS-ELE-001 for Electrical System Details

3. TECHNICAL PARTICULARS

3.1 Design Voltage : 415V 10%


3.2 Frequency : 50 Hz +5%
3.3 Standards : Latest editions of relevant Indian Standards . Refer Cl. No.
10 for list of standards.
3.4 Type of Motor : 3-Ph Squirrel Cage Induction
3.5 Type of Enclosure : Totally enclosed fan cooled (TEFC).
3.6 Design ambient : 50C
temperature
3.7 Degree of Protection : IP55 as per IS : 4691 / IS 5571
3.8 Duty : Unless otherwise specified S1 - Continuous duty type in
accordance with IS 12824 and suitable for the Driven
Equipment.
3.9 Type of mounting : As per driven equipment requirement & categorized by IS
2253
3.10 Area Classification : As per the Area Classification indicated in Mechanical
Equipment / package specification.
3.11 Class of Insulation : Fully tropicalised. Class F Insulation with Temperature
Rise restricted to Class B Insulation.
3.12 Starting Method : L.V. Motors up to and including 15kW rating shall be
suitable for DOL starting. Motors rated above 15kW shall
be suitable for starting with Star-Delta starter.
Motors selected shall provide sufficient starting torque @
80% of rated voltage.

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VFD & Soft Starter driven L.V. motors shall be designed


accordingly for inverter duty.
Motor including & above 132kW shall be provided with
Soft starters & started on DOL.
3.13 Direction of Rotation : Suitable for Bi-directional Rotation and indicated by means
of double headed arrow.

4. CONSTRUCTION

4.1 Windings

4.1.1 Insulation and bracing


Motors shall be provided with dual coat winding wires with Class F insulation with Class B
temperature rise. The winding shall be tropicalized. The winding shall preferably be vacuum
impregnated. Alternatively the winding shall be suitably varnished, baked and treated with
epoxy gel for operating satisfactorily in humid and corrosive atmospheres.
Winding shall be adequately braced to prevent any relative movement during operation. In this
respect, particular care shall be taken for the stator windings for direct on-line starting squirrel
cage motors. Insulation shall be provided between coils of different phases which lie together.
Core lamination must be capable of withstanding burnout for rewind at 4000C without damage
or loosening.
In case of motors driving equipment with pulsating loads, special care shall be taken for the
joints of rotor bars and end rings to avoid premature failures due to induced fatigue stresses.

4.1.2 Winding Connection


All motors shall be with six terminals and suitable links to connect them in star or in delta except
for motors rated up to and including 2.2 kW which can be provided with three terminals.
All terminals shall be thoroughly insulated from the frame with material resistant to tracking.
The ends of the windings shall be brought out into a terminal box. These shall be terminated by
means of terminals mounted on an insulating base made of non-hygroscopic and non-flammable
material.

4.1.3 Terminal Box

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a. Terminal box shall be of Cast iron.


b. Six Terminals with shorting links to be provided.
c. To be preferably located on top with side extension box for changing to LHS / RHS at site by
opening only eye bolts. No special skill/tool is required to change the terminal box location at
site.
d. Terminal box can be rotated in steps of 90 in each position to allow cable entry from any
side.
e. The terminal box shall be of robust construction and large enough to facilitate easy
connection of the cables. The terminal box shall be with necessary clearances, creepage
distances between live parts and between live parts to earth considering air insulation and
without any compound filling. Terminal box cover shall be provided with handles to facilitate
easy removal. However, for terminal box covers weighing less than 5 kg., terminal box covers
without handles can be accepted.
f. All flameproof motors shall have Ex-d type terminal box.
g. An adequately sized 1 No. earth terminal shall be provided in the motor terminal box.
h. If required one frame size higher terminal box shall be provided from cable termination point
of view.
i. Separate terminal box shall be provided for Space Heaters / Thermistor.
j. Main Terminal box shall be capable of withstanding internal short circuit conditions without
danger to personnel or plant from emission of hot gases or flame or due to excessive
distortion or damage to the terminal enclosure.
k. Equipment and accessories provided shall confirm to the hazardous area classification and the
environmental conditions as specified in the motor data sheet.

4.1.4 Cable Entries


To suit power cables of 1.1 kV grade, XLPE insulated, multi stranded, single/multi core, Copper /
Aluminium conductor (Upto 6 sq.mm Copper), steel/wire armoured, Extruded PVC inner
sheathed & Extruded FRLS PVC outer sheathed Cables confirming to IS 7098 (Part-1).
Cable sizes will be conveyed to successive vendor later.
Motor space heater cables shall be 1.1 kV grade 2C x 4 sq.mm copper conductor, XLPE
insulated, multi stranded, armoured cable, unless otherwise specified.
Cable glands & lugs are excluded from motor vendors scope.

4.1.5 Phase Marking


Appropriate phase markings as per IS shall be provided inside the terminal box. The marking
shall be non-removable and indelible.

4.2 Motor Casing and Type of Enclosure


All motors shall be Energy efficient motors EFF1 type.
Motors for use in safe areas shall be industrial type meeting the specified ambient conditions,
starting & operating requirements.

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Motors for use in hazardous areas (zone-1 or zone-2) shall have type of protection Ex-d
suitable for gas group IIA/IIB and temperature class T3 (Certified by CMRI Dhanbad) and shall
meet the requirements of applicable Indian standards.
The minimum degree of motor enclosure including terminal boxes and bearing housing shall be
IP 55 as per IS.
Motors for outdoor use shall be suitable for installation and satisfactory operation without any
protective shelter or canopy.
All internal and external metallic parts, which may come into contact with cooling air, shall be
of corrosion resistant material or appropriately treated to resist the corrosive agents which may
be present in the atmosphere. Screws and bolts shall be of rust proof material or protected
against corrosion.
Unless otherwise agreed, motors shall have standard frame sizes for various output ratings as
stipulated in IS.

4.3 Bearing and Lubrication


Motors shall have grease lubricated ball or roller bearings. In all cases, the bearings shall be
chosen to provide a minimum L-10 rating life of 5 years, (40,000 hours) at rated operating
conditions (The L-10 rating life is the number of hours at constant speed that 90% of identical
bearings will complete or exceed before the first evidence of failure).
Unless otherwise specified, the bearings shall be adequate to absorb axial thrust produced by the
motor itself or due to shaft expansion.
In cases such as pumps for hot liquids where the driven equipment operates at high temperatures,
bearings shall be cooled by a shaft mounted fan. This shall ensure efficient ventilation of the
bearing and disperse the heat transmitted from the driven equipment by conduction or
convection.
Bearings shall be capable of grease injection from outside without removal of covers with
motors in the running conditions. The bearing boxes shall be provided with necessary features to
prevent loss of grease or entry of dust / moisture e.g. labyrinth seal. Where grease nipples are
provided, these shall be associated, where necessary, with appropriate located relief devices
which ensure passage of grease through the bearings.
Pre-lubricated sealed bearings may be considered provided a full guarantee is given for 4 to 5
years of trouble-free services without the necessity of re-lubrication.

4.4 Cooling System


All motors shall be self ventilated, fan cooled, fans shall be corrosion resistant or appropriately
protected. They shall be suitable for motor rotation in either direction without affecting the
performance of the motor. If this is not possible for large outputs, it shall be possible to reverse
the fan without affecting the balancing of the motor.
For motors operating in hazardous area, the fans shall be of an anti-static non-sparking material.

4.5 Rotor
The rotor shall be of squirrel cage type, dynamically balanced to provide a low vibration level
and long service life for the bearings. The accepted values of peak to peak vibration amplitudes
for a motor at rated voltage and speed on a machined surface bedplate with the motor levelled

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and with a half-key or coupling fitted shall not exceed those given in IS. Die cast aluminium
rotors for motors in hazardous areas may be accepted provided the same are type tested and
approved by competent authorities.

4.6 Shaft Extension


Motors shall be provided with a single shaft extension with key-way and full key. Motor shaft
shall be sized to withstand 10 times the rated design torque.

4.7 Lifting Hook


All motors weighing more than 30 kg. shall be provided with lifting hooks of adequate capacity.
4.8 Earthing
Two external Earthing Terminals located preferably on diametrically opposite sides with
necessary nuts & spring washers shall be provided.

5. MISCELLANEOUS ACCESSORIES
5.1 Anti-Condensation Heaters
All motors rated 30 kW & above shall be provided with 240V anti-condensation heaters, sized
and located so as to prevent condensation of moisture during shut-down periods. Motors rated
below 30 kW shall be provided with anti-condensation heaters only if specified in the motor data
sheet. The heaters shall permanently remain ON when the motor is not in service and as such
shall not cause damage to the windings.
For motors installed in hazardous atmospheres (zone-1 or zone-2), heaters shall confirm to the
motor classification.
The heater leads shall be brought out to a separate terminal box of the same specification and
grade of protection as the main terminal box.
A warning label with indelible red inscription shall be provided on the motor to indicate that the
heater supply shall be isolated carrying out any work on the motor.

5.2 Name Plates


A stainless steel name plate manufactured from series 300 stainless steel and having information
as per IS shall be provided on each motor.
In addition to the motor rating plate, a separate motor plant equipment number plate (i.e. motor
tag number) shall be fixed in a readily visible position.
Additional information as stipulated in applicable Indian standards shall be included in the name
plate for motors for use in hazardous atmospheres.

5.3 Thermistors
Thermistors shall be provided for motors rated 30 kW & above and all VFD driven motors.

6. PAINTING
Internal and external parts of the casing and all metal parts including the canopy likely to come
in contact with the surrounding air shall be protected with anti-acid paint that will resist the
specified environment conditions. (Ref. Specification for painting : Piping & Equipment Doc.
No. 256324-500-SP-PIP-003).

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All external surfaces of the motor and its canopy shall be given a coat of French Blue No.
166(IS-5) paint.

Motor base shall be painted with Dark Admiralty Grey No. 632 (IS-5) paint.

7. PERFORMANCE DETAILS

7.1 Starting Current


600% of Full Load Current for DOL driven
300% of Full Load Current for VFD Driven
In particular cases, when the starting current is to be limited or when the starting is with reduced
voltage, care shall be taken such that the design values of torque meets the load requirement.

7.2 Noise
The permissible noise level shall not exceed as stipulated in IS 12065.

7.3 Vibration
Motor Vibration shall be within the limits of IS 12075.

7.4 Starting Time


Starting Time calculations shall be based on operating condition specified on pump data sheet
e.g. Open valve conditions / Closed valve conditions, at No load/Under load, as applicable.

7.5 Re-acceleration
Motors shall be designed for re-acceleration under full load after a momentary loss of voltage
with the residual voltage being 100% and is in phase opposition to the applied voltage.

7.6 Number of sequential starts


At any voltage between 80 % and 100 % rated voltage, motors shall be capable of :

Three consecutive starts with the motor at maximum ambient temperature

Two consecutive hot starts or three equally spaced starts with the motor at full load
operating temperature.
Between consecutive starts the motor may be assumed to decelerate under operating conditions.

7.7 Critical speeds


The first actual critical speed of stiff rotors shall not be lower than 125% of the synchronous
speed. For flexible rotors this shall be between 60% and 80% of the synchronous speed, the
second actual critical speed shall be above 125% of the synchronous speed.

8. INSPECTION & TESTING


Routine tests as per IS shall be witnessed by the Purchaser / Owner at Vendors Works. Type
Tests certificates to be furnished for each rating / type of motor along with offer.

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9. STATUTORY APPROVAL
9.1 Motors shall be acceptable to Local Statutory Authorities & certified by CMRI, Dhanbad.
Certificate to be submitted along with offer.

9.2 The motors shall also conform to the provision of Indian Electricity rules and other statutory
regulations currently in force in the country.

10. LIST OF STANDARDS

a) IS 5 2004 : Colours for ready mixed paints & enamels


b) IS 325 1996 : These Phase Induction Motors.
c) IS 1231 1974 : Dimensions of three phase foot mounted induction motors
d) IS 1271 1985 : Thermal evaluation and classification of electrical
insulation.
e) IS 2148 2004 : Flameproof enclosures of electrical apparatus
f) IS 2253 1974 : Designation for type of construction and mounting
arrangement of rotating electrical machines
g) IS 4029 1967 : Guide for testing three phase induction motors
h) IS-4691 1985 : Specification for Degree of Protection provided by
enclosure for Rotating Machinery.
i) IS 4722 2001 : Specification for Rotating Electrical Machine.
j) IS 4728 1975 : Terminal Marking and direction of rotation for Rotating
Electrical Machine.
k) IS 4889 1968 : Method of Determination of Efficiency of Electrical
Rotating Machinery.
l) IS 5571 - 2000 : Guide for selection of Electrical Equipment for
Hazardous Areas
m) IS 6362 1995 : Designation of methods of cooling of rotating electrical
machines
n) IS 7098(Part-1) 1988 : Crosslinked Polyethylene Insulated PVC Sheathed Cables
(Part-1) for working voltage upto & including 1100V
o) IS 7816 1975 : Guide for testing insulation resistance of rotating
machines
p) IS-8223 1999 : Dimensions and Output Ratings for foot mounted rotating
Electrical Machines with frame number 355 to 1080.
q) IS 8789 1996 : Values of performance characteristics for three phase
induction motors

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r) IS 12065 1987 : Permissible limits of noise level for Rotating Electrical


Machine.
s) IS 12075 2007 : Mechanical Vibration of Rotating Electrical Machine.
t) IS 12360 1988 : Voltage bands for electrical installation including
preferred voltage & frequency
u) IS 12802 1989 : Temperature rise measurement of rotating electrical
machines.
v) IS 12615 2004 : Energy Efficient Induction Motors Three Phase Squirrel
Cage
w) IS 12824 1989 : Type of duty & classes of rating assigned to Rotating
Electrical Machine.
x) IS 13408 1992 : Code of practice for selection, installation and
maintenance of electrical apparatus for use in potentially
explosive atmospheres
y) IS 13529 1992 : Guide on effects of unbalanced voltages on the
performance of three phase cage induction motors
z) IS 13555 1993 : Guide for selection & application of three phase induction
motors for different types of driven equipment
aa) IS 14280 - 1995 : Mechanical vibration- Balancing shaft & fitment key
conversion.

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ANNEXURE - I

Data to be furnished by Mechanical Equipment Vendor along with offer for each Drive.

1. Driven Equipment Number :

2. Driven Equipment Description :

3. kW Rating of Motor :

4. Absorbed kW of Driven Equipment :

5. Motor Voltage :

6. Speed / No. of Poles :

7. Type of Mounting :

8. Drive Transmission :

9. Gas group / Temp. Class of Driven Equipment :

10. Area classification of motor :

11. Speed / Torque Curve for Driven :


Equipment at Motor Speed

12. Driven Equipment GD at rated speed :


and referred Motor Speed

13. Starting and Running duties required :


for the Driven Equipment

14. Extension of Shaft :

15. Type of Motor :

16. Starting Time and Torque limitation, if any :

17. Starting Duty :

18. Direction of Rotations :


(Looking from Motor End)

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ANNEXURE - II
Data to be furnished by Motor Vendor along with offer
1. Driven Equipment Number & description :

2. Driven Equipment Type :

3. Duty :

4. Manufacturer :

5. Motor Type :

6. Gas group / Temperature class :

7. Frame Size :

8. Type of Enclosure :

9. Mounting :

10. Insulation Class :

11. Direction of Rotation :


(Looking from Motor End)

12. Output (kW) :

13. Voltage (V) :

14. Speed / No. of Poles :

15. Detail Information as under to be furnished


Current Efficiency PF Speed
i Full Load :
ii. 75% Load :
iii. 50% Load :
iv. No Load :

16. Starting Current and Torque at


Starting Current Torque
i 100% of rated voltage :
ii. 90% of rated voltage :
iii. 80% of rated voltage :

17. Locked rotor current as percentage of FLC :

18. Locked rotor withstand time : Hot (Sec) Cold (Sec)

19. tE time (for classified motor) :

20. Locked rotor power factor :


21. Maximum rotor temperature at the end of :
safe stalling
22. Bearing details for driving and non-driving :

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end bearing DE side NDE side


i. Make
ii. Type
iii. Number
iv. Life of bearing
v. Type of Lubrication
vi. Qty of lubricant in case of re-lubricate :
vii. Duration after which re-lubrication required

23. Type of Rotor :

24. Type of Lubrication :

25. Permissible Starting Duty :

26. Acceleration time under the specified load


Condition (in Seconds)

i. VFD Starting-Assuming starting current :


equal to three times of full load current
ii. VFD Starting-Assuming starting current :
equal to two times of full load current
iii. DOL Starting :
iv. Star-Delta Starting :

27. Provision of Space Heater (Watts / Volts) :


and Thermistors

28. GD of Motor (Kg. m) :

29. Weight of Motor (Kg.) :

30. Terminal box type / size :

31. Cable Size and Nos. that can be easily :


terminated in cable box and No. of entries
provided in cable box.

32. Speed Vs Torque, Efficiency, Power factor :


characteristic and starting Characteristic,
current / time curves to be furnished for motor.

33. Thermal withstand characteristic curves :


(Hot as well as cold) to be furnished with
100% and 80% of rated voltage.

34. Motor Thermal Time Constant :


(In Minutes)

35. Maximum allowable negative phase :


Sequence current (For Motors rated above 90 KW)

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Doc No:254624-400-SP-PIP-001 Rev: 0 Sheet 1 of 31

PIPING MATERIAL
SPECIFICATIONS

Hindustan Petroleum Corporation Ltd Mott MacDonald Consultants (India) Pvt. Ltd.
Visakha Dispatch Station Kothari House, CTS No. 185
VR-ATP Area, Naval Base Post Off Andheri - Kurla Road
Visakhapatnam - 530 014 Andheri (East)
Andhra Pradesh Mumbai - 400 059

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VISAKH MARKETING INSTALLATION RESITEMENT
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Doc No:254624-400-SP-PIP-001 Rev: 0 Sheet 2 of 31

PIPING MATERIAL
SPECIFICATIONS

Client HINDUSTAN PETROLEUM CORPORATION LTD


MMCI Project No. 254624

Issue and Revision Record:

Rev Date Originator Checked Approved Description

A 13/03/2009 HBS SGN/JP SNA Issued For Approval

B 27/07/2009 HBS MAW/JP SNA ReIssued For Approval

C 22/01/2010 SAB JSP SNA ReIssued For Approval

0 25/03/2010 GVC JSP SNA Issued for Execution

Group Disclaimer
"This document has been prepared for the titled project or named part thereof and should not be relied upon or
used for any other project without an independent check being carried out as to its suitability and prior written
authority of Mott MacDonald being obtained. Mott MacDonald accepts no responsibility or liability for the
consequences of this document being used for a purpose other than the purposes for which it was commissioned.
Any person using or relying on the document for such other purpose agrees, and will by such use or reliance be
taken to confirm his agreement, to indemnify Mott MacDonald for all loss or damage resulting therefrom. Mott
MacDonald accepts no responsibility or liability for this document to any party other than the person by whom it
was commissioned.

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Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0
PIPING MATERIAL SPECIFICATION
Document No: 254624-400-SP-PIP-001 Rev. 0

DESCRIPTION : PIPING MATERIAL SPECIFICATION JOB NO : 254624


PROJECT NAME: VISAKH MARKETING INSTALLATION RESITEMENT PROJECT Sheet : 3 OF 31
WHITE OIL TERMINAL

REVISION NUMBER
SR. NO. DESCRIPTION PAGE NOS.
No of Shts A B C D

1 General Notes On Piping Specifications 4-9 6

2 A09A0 10 - 13 4

3 A09A2 14 - 17 4

4 A01G0 18 - 20 3

5 A01G4 21 - 23 3

6 A09E0 24-27 4

7 A20A0 28-30 3

8 Annexure-I 31 1

SR. NO. ATTACHMENTS DOCUMENT NUMBER No of Shts

1 Piping Material Specification Index 254625-300-SP-PIP-002 5

REVISION NO. A B C D
PREPD. BY/DATE HBS / 13.03.09 HBS/ 27.07.09 SAB/ 22.01.10

CHKD. BY/DATE SGN / 13.03.09 MAW/JP/ 27.07.09 JSP / 22.01.10

APPRD. BY/DATE SNA / 13.03.09 SNA / 27.07.09 SNA / 22.01.10

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General Notes on Piping Specifications

List of Contents
1 General
2 Pipes
3 Flanges, Spectacle Blinds and Boltings
4 Fittings
5 Gaskets
6 Threads

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ALL '0' REVISIONS ARE HIGHLIGHTED IN BOLD

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1 General

1.1 All materials shall conform to ASTM or API or BS or IS standards as applicable. Design and fabrication
shall conform to American Society of Mechanical Engineers code for Pressure Piping ,Process Piping
ASME B31.3.& IS 1239 ,IS 3589 & IS 1978 as appixable Only latest editions of standards mentioned
herein shall be referred.
1.2 Piping Material Specification sheets for different classes, which are a part of this specifications, show
material to be used. Each specification sheet shall be used within its Pressure/Temperature Range.

2 Pipes

2.1 Pipe dimensions shall be in accordance with ASME B36.10 for Carbon Steel , ASME B36.19 for stainless
steel &Alloy Steel pipe and to IS 1239 ,IS 3589 & IS 1978 for CS Pipes as per IS.

2.2 Nominal pipe sizes 1 , 2 , 3 , 5 & 22 shall not be used except where they are required for
connections to mechanical equipment for standard design or where specific velocities must be maintained.

Above 24 the standard sizes shall be multiple of 2 such that 26, 28, 30, etc. When these sizes are
used on equipments, the connecting piping shall be increased or decreased to standard sizes as close to
equipment as practical.

2.3 All pipes above sizes 2 shall have bevelled ends. Sizes 1 and below piping shall have plain ends.
Except for Galvanised specification, wherein the pipe shall be threaded upto 4" and bevelled for 6" & above

2.4 All distribution/collection headers shall have their dead ends blind flanged.

2.5 Screwed Full Coupling shall be restricted for Instrument connections only (upto 1 ).

2.6 Pipe wall thickness calculations have been based on the following.
Pressure class class condition line condition
150# upto & including 24" 26" & larger

2.7 Pipes in hydrocarbon services shall be of IS 1978 Yst 240 Electric Welded upto and including 14"
& IS 1978 Yst 240 SAW with 100% Radiography for sizes 16" & above.

3 Flanges, Spectacle Blinds and Boltings


3.1 Class 150 Flanges (Up to 24 NB excluding 22 NB) shall be in accordance with ASME B16.5

3.2 Class 400 flanges shall not be used unless required to match nozzles of standard design equipments
supplied by equipment manufacturers.

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3.3 Flange bolting shall be a fully threaded alloy steel stud bolt with two heavy hex nuts as per the relevant
material standard. All CS stud bolts and nuts shall be hot dip galvanized as per ASTM A153 or
Electro galvanised. .Stud bolts shall have full continuous threads & have lengths in accordance with B
16.5 with the provision that a minimum of one thread & a maximum of three threads outside each nut &
complete with 2 nuts to facilitate bolt tensioning. Stud bolts shall be threaded full length with two heavy
hexagonal nuts. Length tolerance shall be in accordance with the requirement of table F2 of Annexure F
of ASME B 16.5.

3.4 Smooth finish on flanges shall be 125 Micro-Inch AARH (MAX). Wherever face finish is not mentioned,
it shall be serrated spiral / concentric. In case of RTJ flanges; flange finish shall be extra smooth

3.5 Two jack screws, 180 degrees apart shall be provided in one of the flanges for all Orifice flange
assemblies, and spectacle blind assemblies.

3.6 In place of spectacle blinds for sizes of 14 NB and larger, a pair of spacer and spade may be used for
150# pressure class. These will be purchased as pair / set. Each set will consist of a spacer & spade.

3.7 Permanent hook eye shall be provided on blinds of weight greater than 60 lbs to facilitate changing of rings

3.8 The process of manufacture, heat treatment, chemical and mechanical requirements and marking for all
stud bolts ,m/c bolts, jack screws and nuts shall be in accordance with the codes/standards and
specifications given in the requisition.

3.9 All bolting shall be as per ASME B 18.2.1 for studs and jackscrews and ASME B 18.2.2 for nuts.

3.10 Threads shall be unified (UNC for 1 dia and 8UN for >1 dia ) as per ASME B.1.1 with class 2A fit for
studs and jack screws and class 2B fit for nuts.

3.11 The nuts shall be double chamfered, semi-finished, heavy hexagonal type and shall be made by the hot
forged process and stamped as per respective material specification.

3.12 Heads of jack screws shall be heavy hexagonal type. Jack screw end shall be rounded.

3.13 All austenitic stainless steel bolts, nuts, screws shall be supplied in solution annealed condition unless
specified otherwise in the material specification.

3.14 When specified as galvanised, the studs, m/c bolts and nuts shall be hot dip zinc coated in accordance
with requirements of class C of ASTM A 153 or Electro galvanised.

3.15 Unless otherwise specified, ID of weld neck (W.N.) flanges shall match the connecting pipe I.D and its
thickness while bore of socket weld (S.W.) flanges shall match the connecting pipe O.D and its thickness.

3.16 Colloidal molybdenum disulphide or other approved lubricant shall be applied to all Flange bolts faces
before the joints are assembled.

3.17 Flange bolts shall be tightened evenly and sequentially to impose equal pressure on the gasket and to
avoid distortion or over stressing of equipment.

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3.18 When rating changes occur at flanged joints both the flange shall be of higher rating if they are of same
material.

3.19
3.19.1 The dimensions of spectacle blinds, spacer and blinds shall be as per the ASME B 16.48.
Spectacle blinds/spacers and blind for sizes and ratings not available in ASME B 16.48, shall be supplied
as per manufacturer standard and the design shall be submitted to the company for review and approval.
The corrosion allowance etc. shall be as per the respective piping class.

3.19.2 The hydraulic bolt tensioning shall be applied for bolt diameters of 2 & above in 150 lbs rating.

4 Fittings

4.1 All fittings in process services shall be seamless in construction unless otherwise specified.For utility
and Category-D services, seamless fittings shall be used upto 14" & welded ones for 16" & above.

4.2 All pipe fittings specified as galvanized shall be hot dip galvanized with a minimum of 763 grams of
galvanizing material per square meter of surface area, in accordance with ASTM A153.

4.3 When two dissimilar piping materials are in contact, an insulating gasket kit or sacrificial spool piece of
minimum 600 mm shall be provided.

4.4 All unions 1 and larger shall comply with BS 3799.

4.5 The thickness of reducing fittings shall match the wall thickness of the higher schedule pipe wall.

4.6 Fittings shall have at least the same nominal wall thickness as the pipe to which they attach. Welded
fittings materials shall be compatible with the piping material.

4.7 Fittings 1- and smaller shall be socket welded unless otherwise stated.

4.8 Fittings 2 and larger shall be butt welded unless otherwise stated.

4.9 Changes in directions of piping shall normally be made by, socket welded or butt welded long radius (LR)
elbows in accordance with the Piping Material Specification.

4.10

4.11

4.12

4.13 All instrument air and fuel gas connections shall be from the top of the header and all water (Liquid)
connections from bottom or centrally, horizontally w. r. t. the header pipe.

5 Gaskets

5.1 Gasket materials must be such that the internal fluids shall have no harmful or corrosive effects on them.

5.2 Gaskets or seals, when provided for end closure shall be self sealing and suitable for service conditions.

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5.3 The process of manufacture dimensions and tolerances not specified in requisition shall be in accordance
with the requirements of the manufacturers standards.

5.4 All gaskets shall conform to the codes/standards and specifications given in the requisition. Deviations
if any shall be clearly highlighted in the quotation.
5.5
5.6

5.7 Gaskets

5.7.1 Gaskets for Raised Face flanges shall be non asbestos in accordance with ASME B16.20,
All spiral wound gaskets shall be supplied with C.S. outer centring ring.

5.8 All gaskets shall be supplied as per the following codes:


5.8.1 Non metallic flat gaskets for pipe flanges : ASME B 16.21
5.8.2 Metallic gaskets for piping, double jacket corrugated & spiral wound : ASME B 16.20

5.9 Asbestos or asbestos containing gaskets shall not be used.

6 Threads

6.1 All pipe threads, coupling and plug threads shall be NPT in accordance with ASME B1.20.1.

6.2 Threaded piping is restricted to 4 inch and smaller for any service up to 19.33 kg/cm2g (275 psig) design

pressure. However no such connections are permitted on Hydrocarbon service piping.


6.3 Threaded nipples and caps shall be used for instrument connections and hydrostatic vent & drains.

6.4 All threaded joints irrespective of pressure and temperature on lines carrying toxic fluid shall be seal
welded with a full strength fillet weld

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Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0
SPECIFICATION NUMBER

PIPING MATERIAL SPECIFICATION 254624-400-SP-PIP-001


PROJECT No. 254624
VISAKH MARKETING INSTALLATION RESITEMENT
PIPING CLASS: A09A0 PROJECT NAME
PROJECT-WHITE OIL TERMINAL

REV. No. 0
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
SHEET NO. : 10 OF 31

RAW WATER, SERVICE WATER, FILTERED WATER , STROM WATER DRAIN, CONTINUOUS OIL
SERVICE CORROSION ALLOWANCE 1.6 mm
CONTAMINATION DRAIN, FIRE WATER

GOVERNING DESIGN PR :20kg/cmg,


SERVICE CODE RW SW FW SWD COC FWA
CONDITION TEMP: 38C

DESIGN TEMPERATURE (C) 65 65 65 65 65 XX RATING 150#

DESIGN PRESSURE (Kg/cmg) 10.5 10.5 10.5 3.5 3.5 XX

SCH. / THK. DIMENSIONAL


ITEM CODE TYPE SIZE RANGE (NB) MATERIAL ENDS NOTES REMARKS
RATING STANDARD

PIPE

PE0302AAA PIPE 1/2"- 1 1/2" SCH 80 ASTM A106 GR B, SMLS PE ASME B36.10

PE0112BCA PIPE 2" - 6" Heavy IS 1239 (Black), Cont. Welded BE IS 1239-1

PE0213BAA PIPE 8"- 18" 6.35 mm IS 3589 Fe 410, ERW BE ASME B36.10

NE0302EAA NIPPLE 1/2"- 1 1/2" SCH 80 ASTM A106 GR B, SMLS POE - TOE ASME B36.10

FITTINGS

EL0119AAA ELBOW 90 DEG 1/2"- 1 1/2" 3000# ASTM A105 SW ASME B16.11

EL0403BBA ELBOW 90 DEG 2" - 6" SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9 R = 1.5D

EL0513BBA ELBOW 90 DEG 8"- 18" 6.35 mm ASTM A234 Gr WPB, WELDED BW ASME B16.9 R = 1.5D

EF0119AAA ELBOW 45 DEG 1/2"- 1 1/2" 3000# ASTM A105 SW ASME B16.11

EF0403BBA ELBOW 45 DEG 2" - 6" SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9 R = 1.5D

EF0513BBA ELBOW 45 DEG 8"- 18" 6.35 mm ASTM A234 Gr WPB, WELDED BW ASME B16.9 R = 1.5D

TE0119AAA EQUAL TEE 1/2"- 1 1/2" 3000# ASTM A105 SW ASME B16.11

TE0403BBA EQUAL TEE 2" - 6" SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9

TE0513BBA EQUAL TEE 8"- 18" 6.35 mm ASTM A234 Gr WPB, WELDED BW ASME B16.9

TR0119AAA REDUCING TEE 1/2"- 1 1/2" 3000# ASTM A105 SW ASME B16.11

RC0423BBA REDUCER CONC. 3" x 2" SCH 40 x SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9

RC0423BBA REDUCER CONC. 4"x( 2" to 3") SCH 40 x SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9

RC0423BBA REDUCER CONC. 6"x( 3" to 4") SCH 40 x SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9

RC0531BBA REDUCER CONC. 8"x( 4" to 6") 6.35 mm x SCH 40 ASTM A234 Gr WPB, WELDED BW ASME B16.9
6.35 mm X 6.35
RC0529BBA REDUCER CONC. 10" x 8" ASTM A234 Gr WPB, WELDED BW ASME B16.9
mm
RC0531BBA REDUCER CONC. 10"x( 4" to 6") 6.35 mm x SCH 40 ASTM A234 Gr WPB, WELDED BW ASME B16.9
6.35 mm X 6.35
RC0529BBA REDUCER CONC. 12"x( 8" to 10") ASTM A234 Gr WPB, WELDED BW ASME B16.9
mm
RC0531BBA REDUCER CONC. 12" x 6" 6.35 mm x SCH 40 ASTM A234 Gr WPB, WELDED BW ASME B16.9
6.35 mm X 6.35
RC0531BBA REDUCER CONC. 14"x( 8" to 12") ASTM A234 Gr WPB, WELDED BW ASME B16.9
mm
RC0531BBA REDUCER CONC. 14" x 6" 6.35 mm x SCH 40 ASTM A234 Gr WPB, WELDED BW ASME B16.9
6.35 mm X 6.35
RC0531BBA REDUCER CONC. 16"x( 8" to 14") ASTM A234 Gr WPB, WELDED BW ASME B16.9
mm
6.35 mm X 6.35
RC0531BBA REDUCER CONC. 18"x( 10" to 16") ASTM A234 Gr WPB, WELDED BW ASME B16.9
mm

RE0423BBA REDUCER ECC. 3" x 2" SCH 40 x SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9

RE0423BBA REDUCER ECC. 4"x( 2" to 3") SCH 40 x SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9

REVISION A B C D

ISSUED FOR COMMENTS APPROVAL APPROVAL

PREP. BY / DATE HBS / 13-03-2009 HBS / 27.07.09 SAB / 22.01.10

CHKD. BY / DATE SGN / 13-03-2009 MAW/JP / 27.07.09 JSP / 22.01.10

APPR. BY / DATE SNA / 13-03-2009 SNA / 27.07.09 SNA / 22.01.10

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0


SPECIFICATION NUMBER

PIPING MATERIAL SPECIFICATION 254624-400-SP-PIP-001


PROJECT No. 254624
VISAKH MARKETING INSTALLATION RESITEMENT
PIPING CLASS: A09A0 PROJECT NAME
PROJECT-WHITE OIL TERMINAL

REV. No. 0
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
SHEET NO. : 11 OF 31

SCH. / THK. DIMENSIONAL


ITEM CODE TYPE SIZE RANGE(NB) MATERIAL ENDS NOTES REMARKS
RATING STANDARD

RE0423BBA REDUCER ECC. 6"x( 3" to 4") SCH 40 x SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9

RE0531BBA REDUCER ECC. 8"x( 4" to 6") 6.35 mm x SCH 40 ASTM A234 Gr WPB, WELDED BW ASME B16.9
6.35 mm X 6.35
RE0529BBA REDUCER ECC. 10" x 8" ASTM A234 Gr WPB, WELDED BW ASME B16.9
mm
RE0531BBA REDUCER ECC. 10"x( 4" to 6") 6.35 mm x SCH 40 ASTM A234 Gr WPB, WELDED BW ASME B16.9

RE0529BBA REDUCER ECC. 12"x( 8" to 10") 6.35 mm X 6.35 mm ASTM A234 Gr WPB, WELDED BW ASME B16.9

RE0531BBA REDUCER ECC. 12" x 6" 6.35 mm x SCH 40 ASTM A234 Gr WPB, WELDED BW ASME B16.9
6.35 mm X 6.35
RE0531BBA REDUCER CONC. 14"x( 8" to 12") ASTM A234 Gr WPB, WELDED BW ASME B16.9
mm
RE0531BBA REDUCER CONC. 14" x 6" 6.35 mm x SCH 40 ASTM A234 Gr WPB, WELDED BW ASME B16.9
6.35 mm X 6.35
RE0531BBA REDUCER CONC. 16"x( 8" to 14") ASTM A234 Gr WPB, WELDED BW ASME B16.9
mm
6.35 mm X 6.35
RE0531BBA REDUCER CONC. 18"x( 10" to 16") ASTM A234 Gr WPB, WELDED BW ASME B16.9
mm

SC0124DAA SWAGE CONC. 2"x(1/2" to 1 1/2") SCH 40 x SCH 80 ASTM A105 LEB-SEP MSS-SP-95

SC0124DAA SWAGE CONC. 3"x(1/2" to 1 1/2") SCH 40 x SCH 80 ASTM A105 LEB-SEP MSS-SP-95

SC0124DAA SWAGE CONC. 4"x(1/2" to 1 1/2") SCH 40 x SCH 80 ASTM A105 LEB-SEP MSS-SP-95

SE0124DAA SWAGE ECC. 2"x(1/2" to 1 1/2") SCH 40 x SCH 80 ASTM A105 LEB-SEP MSS-SP-95

SE0124DAA SWAGE ECC. 3"x(1/2" to 1 1/2") SCH 40 x SCH 80 ASTM A105 LEB-SEP MSS-SP-95

SE0124DAA SWAGE ECC. 4"x(1/2" to 1 1/2") SCH 40 x SCH 80 ASTM A105 LEB-SEP MSS-SP-95

FC0119AAA COUPLING FULL 1/2"- 1 1/2" 3000# ASTM A105 SW ASME B16.11

HC0119AAA COUPLING HALF 1/2"- 1 1/2" 3000# ASTM A105 SW ASME B16.11

RK0119AAA COUPLING RED 1/2"- 1 1/2" 3000# ASTM A105 SW ASME B16.11

CP0119CAA CAP 1/2"- 1 1/2" 3000# ASTM A105 SW ASME B16.11

CP0403BBA CAP 2" - 6" SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9

CP0513BBA CAP 8"- 18" 6.35 mm ASTM A234 Gr WPB, WELDED BW ASME B16.9

PG0120CCA PLUG 1/2" - 1 1/2" 2000# ASTM A105 SCRF ASME B16.11

FLANGES

SWRF : FINISH 125-250


FT0140AAA 1/2"- 1 1/2" 150# ASTM A105 RF ASME B16.5
In AARH
SORF : FiINISH 125-250
FS0140AAA 2" - 18" 150# ASTM A105 RF ASME B16.5
InAARH

COMPANION FLANGE
FP0140AAA WITH TWO NOS. TAPPED 1/2"- 1 1/2" 150# ASTM A105 RF ASME B16.5
HOLES
COMPANION FLANGE
FP0140AAA WITH TWO NOS. TAPPED 2" - 18" 150# ASTM A105 RF ASME B16.5
HOLES

BLINDS

BLIND FLANGE ,FINISH


FB0140AAA 1/2" - 18" 150# ASTM A105 RF ASME B16.5
125- 250 In AARH, RF

SPECTACLE BLIND, RF
SB0140AAA 1/2" - 12" 150# ASTM A105 RF ASME B16.48
, 125-250 In AARH

SPADE FINISH 125-250


SA140AAA 14" - 18" 150# ASTM A105 RF ASME B16.48
In AARH

SPACER: FINISH 125-


SR140AAA 14" - 18" 150# ASTM A105 RF ASME B16.48
250 In AARH

GASKETS

GK0202ABA GASKET 1/2" - 18" 150# NBR, 3 mm, Flat ring to suit RF Flange ASME B16.21

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0


SPECIFICATION NUMBER

PIPING MATERIAL SPECIFICATION 254624-400-SP-PIP-001


PROJECT No. 254624
VISAKH MARKETING INSTALLATION RESITEMENT
PIPING CLASS: A09A0 PROJECT NAME
PROJECT-WHITE OIL TERMINAL

REV. No. 0
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
SHEET NO. : 12 OF 31

FASTENERS

ASME B 18.2.1/
BL0101AAA STUD BOLT / NUTS 1/2" - 18" 150# ASTM A193 GR.B7 / ASTM A194 GR.2H RF 8
ASME B 18.2.2

SPECIAL PARTS

VALVES

VGC8211 GATE VALVE 1/2" - 1 1/2" 800# Body ASTM A105 ; 13% CR Trim SW API 602 10

FLANGED TO ASME
VGC1421 GATE VALVE 2" - 18" 150# Body ASTM A216 Gr. WCB, 13% CR Trim B16.5 RF, 125-250 In API 600 10
AARH
FLANGED TO ASME
Locking Arrangement
VGC1421-L GATE VALVE 2" - 18" 150# Body ASTM A216 Gr. WCB, 13% CR Trim B16.5 RF, 125-250 In API 600 10
AARH
Reqd

VRC8211 GLOBE VALVE 1/2" - 1 1/2" 800# Body ASTM A105 ; 13% CR Trim SW BS EN ISO 15761 10

FLANGED TO ASME
VRC1411 GLOBE VALVE 2" - 18" 150# Body ASTM A216 Gr. WCB, 13% CR Trim B16.5 RF, 125-250 In BS 1873 10
AARH

VCC8221 LIFT CHECK VALVE 1/2" - 1 1/2" 800# Body ASTM A105 ; 13% CR Trim SW BS EN ISO 15761 10

FLANGED TO ASME
VCC1411 SWING CHECK VALVE 2" - 12" 150# Body ASTM A216 Gr. WCB, 13% CR Trim B16.5 RF, 125-250 In BS 1868 10
AARH
WAFER, ASME B16.5
DUEL PLATE CHECK Body ASTM A216 Gr. WCB, 13%
VCC1755 14" - 18" 150# WAFER, 125-250 In BS 1868 10
VALVE CR+STELLITE AARH

HIGH PERFORMANCE DOUBLE FLANGED,


API 609,
VFC1629 TRIPLE OFFSET 8"-12" 150# Body ASTM A216 Gr. WCB, SS 316 ASME B16.5 , 125-250 9, 10
In AARH
Category 'A'
BUTTERFLY VALVE
HIGH PERFORMANCE DOUBLE FLANGED,
API 609,
VFC1629-X TRIPLE OFFSET 2" - 18" 150# Body ASTM A216 Gr. WCB, SS 316 ASME B16.5 , 125-250 9, 10 Extended Stem Reqd.
In AARH Category 'A'
BUTTERFLY VALVE

Body ASTM A105 ; Ball : SS304 & Seat :


VBC8212 BALL VALVE 1/2" - 1 1/2" 800# SW BS EN ISO 17292 10 Reduced Bore
RTFE
FLANGED TO ASME
Body ASTM A216 Gr.,WCB Ball : SS304 &
VBC1429 BALL VALVE 2" - 6" 150# B16.5 RF, 125-250 In BS EN ISO 17292 9, 10 Reduced Bore
Seat : RTFE AARH
FLANGED TO ASME
Body ASTM A216 Gr.,WCB Ball : SS304 & Reduced Bore,
VBC1429-X BALL VALVE 2" - 6" 150# B16.5 RF, 125-250 In BS EN ISO 17292 9, 10
Seat : RTFE AARH Extended Stem Reqd.

SPECIAL PARTS

NOTES:

NOTE 1 : REFER " PIPING SPECIFICATION INDEX " DOC NO. 254624-400-SP-PIP-002 Rev D, FOR SPECIAL REQUIREMENT & RADIOGRAPHY ETC.

NOTE 2: REFER "GENERAL NOTES DOC NO. 254624-400-SP-PIP-001" ON PIPING MATERIAL SPECIFICATION FOR FURTHER DESCRIPTION .

NOTE 3: DELETED

NOTE 4: FORGINGS SHALL BE ACCEPTABLE IN LIEU OF PLATE MATERIAL FOR BLIND FLANGES AND SPACER & BLINDS.

NOTE 5: DELETED

NOTE 6: IN GENERAL REFER ASME B16.10 FOR VALVE FACE TO FACE / END TO END DIMENSIONS EXCEPT WAFER TYPE VALVES.

NOTE 7: PIPE WALL THICKNESS CALCULATIONS ARE BASED ON THE RATED TEMP. & PRESSURE CONDITION ( CLASS CONDITION ) .

NOTE 8: REFER TABLE-1 OF ANNEXURE- FOR PRESSURE CLASS: 150# BOLTING TABLE

NOTE 9: THESE TAGS ARE NOT AS PER VALVE TAGGING PHILOSOPHY TO TAKE CARE OF THE FLANGE FACING BEING DIFFERENT FROM THE HYDROCARBON SPEC.

NOTE 10: REFER VALVE MATERIAL SPECIFICATION (DOC. NO. 254624-400-SP-PIP-018) FOR DATASHEET.

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0


SPECIFICATION NUMBER

PIPING MATERIAL SPECIFICATION 254624-400-SP-PIP-001


PROJECT No. 254624
VISAKH MARKETING INSTALLATION RESITEMENT
PIPING CLASS: A09A0 PROJECT NAME
PROJECT-WHITE OIL TERMINAL

REV. No. 0
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
SHEET NO. : 13 OF 31

BRANCHING TABLE

BRANCH SIZE

SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18 LEGEND

1/2 T T SW TEES

3/4 T T H HALF COUPLING

1 T T T P PIPE TO PIPE

1 1/2 T T T T R REINFORCED

2 H H H ES E ES BW TEE & REDUCING SWAGE

3 H H H H P E E BW TEES
HEADER SIZE

4 H H H H P P E

6 H H H H P P P E

8 H H H H P P P P E

10 H H H H P P P P P E

12 H H H H R R R R R R E

14 H H H H R R R R R R R E

16 H H H H R R R R R R R R E

18 H H H H R R R R R R R R R E

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0


SPECIFICATION NUMBER

PIPING MATERIAL SPECIFICATION 254624-400-SP-PIP-001


PROJECT No. 254624
VISAKH MARKETING INSTALLATION RESITEMENT
PIPING CLASS: A09A2 PROJECT NAME
PROJECT-WHITE OIL TERMINAL

REV. No. 0
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
SHEET NO. : 14 OF 31

HIGH SPEED DIESEL OIL & , MOTOR SPIRIT OIL & , SUPER KEROSENE OIL, SOFT SUPER KEROSENE OIL,
SERVICE CORROSION ALLOWANCE 1.6mm
AVIATION TURBINE FUEL, NAPHTHA, MIINERAL TURPENTINE OIL, HEXANE, ETHANOL, WHITE OIL/SLOP OIL

GOVERNING RATED PRES : 20 kg/cmg,


SERVICE CODE HSD & , MS & , SKO, SSKO, ATF, NAP, MTO, HEX, ETH, WO
CONDITION TEMP : 38C

RATED TEMPERATURE (C) -29 38 50 65 RATING 150#

RATED PRESSURE ( Kg/cmg ) 20 20 19.6 19.12

SIZE RANGE SCH. / THK. DIMENSIONAL


ITEM CODE TYPE MATERIAL ENDS NOTES REMARKS
(NB) RATING STANDARD

PIPE

PE2131AEA PIPE 1/2"- 1 1/2" SCH XS IS 1978 Yst 240, ERW PE IS 1978

PE2151BEA PIPE 2" - 6" STD IS 1978 Yst 240, ERW BE IS 1978

PE2133BEA PIPE 8"- 14" 6.4 MM IS 1978 Yst 240, ERW BE IS 1978

PE2233BEA PIPE 16" - 20" 6.4 MM IS 1978 Yst 240, SAW (100% RAD) BE IS 1978

PE2235BEA PIPE 24" 7.9 MM IS 1978 Yst 240, SAW (100% RAD) BE IS 1978

NE2131EEA NIPPLE 1/2"- 1 1/2" SCH XS IS 1978 Yst 240, ERW POE-TOE IS 1978

FITTINGS

EL0119AAA ELBOW 90 DEG 1/2"- 1 1/2" 3000# ASTM A105 SW ASME B16.11

EL0403BBA ELBOW 90 DEG 2" - 6" SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9 R = 1.5D

EL0505BBA ELBOW 90 DEG 8"- 12" SCH 20 ASTM A234 Gr WPB, WELD BW ASME B16.9 R = 1.5D

EL0513BBA ELBOW 90 DEG 14" - 20" 6.35 mm ASTM A234 Gr WPB, WELD BW ASME B16.9 R = 1.5D

EL0535BBA ELBOW 90 DEG 24" 7.9 MM ASTM A234 Gr WPB, WELD BW ASME B16.9 R = 1.5D

EF0119AAA ELBOW 45 DEG 1/2"- 1 1/2" 3000# ASTM A105 SW ASME B16.11

EF0403BBA ELBOW 45 DEG 2" - 6" SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9 R = 1.5D

EF0505BBA ELBOW 45 DEG 8"- 12" SCH 20 ASTM A234 Gr WPB, WELD BW ASME B16.9 R = 1.5D

EF0513BBA ELBOW 45 DEG 14" - 20" 6.35 mm ASTM A234 Gr WPB, WELD BW ASME B16.9 R = 1.5D

EF0535BBA ELBOW 45 DEG 24" 7.9 MM ASTM A234 Gr WPB, WELD BW ASME B16.9 R = 1.5D

TE0119AAA EQUAL TEE 1/2"- 1 1/2" 3000# ASTM A105 SW ASME B16.11

TE0403BBA EQUAL TEE 2" - 6" SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9

TE0405BBA EQUAL TEE 8"- 12" SCH 20 ASTM A234 Gr WPB, SMLS BW ASME B16.9

TE0413BBA EQUAL TEE 14" - 20" 6.35 mm ASTM A234 Gr WPB, SMLS BW ASME B16.9

TE0435BBA EQUAL TEE 24" 7.9 MM ASTM A234 Gr WPB, SMLS BW ASME B16.9

TR0119AAA REDUCING TEE 1/2"- 1 1/2" 3000# ASTM A105 SW ASME B16.11

TR0423BBA REDUCING TEE 3" x 2" SCH 40 x SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9

TR0423BBA REDUCING TEE 4"x( 2" to 3") SCH 40 x SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9

TR0423BBA REDUCING TEE 6"x( 3" to 4") SCH 40 x SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9

TR0527BBA REDUCING TEE 8"x( 4" to 6") SCH 20 x SCH 40 ASTM A234 Gr WPB, WELD BW ASME B16.9

TR0528BBA REDUCING TEE 10" x 8" SCH 20 x SCH 20 ASTM A234 Gr WPB, WELD BW ASME B16.9

TR0527BBA REDUCING TEE 10"x(4" to 6") SCH 20 x SCH 40 ASTM A234 Gr WPB, WELD BW ASME B16.9

TR0528BBA REDUCING TEE 12"x( 8" to10") SCH 20 x SCH 20 ASTM A234 Gr WPB, WELD BW ASME B16.9

TR0527BBA REDUCING TEE 12" x 6" SCH 20 x SCH 40 ASTM A234 Gr WPB, WELD BW ASME B16.9

TR0530BBA REDUCING TEE 14"x(8" to 12") 6.35 mm X SCH 20 ASTM A234 Gr WPB, WELD BW ASME B16.9

TR0531BBA REDUCING TEE 14" x 6" 6.35 mm x SCH 40 ASTM A234 Gr WPB, WELD BW ASME B16.9

TR0529BBA REDUCING TEE 16" x 14" 6.35 mm X6.35 mm ASTM A234 Gr WPB, WELD BW ASME B16.9

REVISION A B C D

ISSUED FOR COMMENTS APPROVAL APPROVAL

PREP. BY / DATE HBS / 13-03-2009 HBS / 27.07.09 SAB / 22.01.10

CHKD. BY / DATE SGN / 13-03-2009 MAW/JP / 27.07.09 JSP / 22.01.10

APPR. BY / DATE SNA / 13-03-2009 SNA / 27.07.09 SNA / 22.01.10

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0


SPECIFICATION NUMBER

PIPING MATERIAL SPECIFICATION 254624-400-SP-PIP-001


PROJECT No. 254624
VISAKH MARKETING INSTALLATION RESITEMENT
PIPING CLASS: A09A2 PROJECT NAME
PROJECT-WHITE OIL TERMINAL

REV. No. 0
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
SHEET NO. : 15 OF 31

SIZE RANGE SCH. / THK. DIMENSIONAL


ITEM CODE TYPE MATERIAL ENDS NOTES REMARKS
(NB) RATING STANDARD

TR0530BBA REDUCING TEE 16"x(8" to 12") 6.35 mm X SCH 20 ASTM A234 Gr WPB, WELD BW ASME B16.9

TR0531BBA REDUCING TEE 16" x 6" 6.35 mm X SCH 40 ASTM A234 Gr WPB, WELD BW ASME B16.9

TR0529BBA REDUCING TEE 18"x(14" to 16") 6.35 mm X6.35 mm ASTM A234 Gr WPB, WELD BW ASME B16.9

TR0530BBA REDUCING TEE 18"x(8" to 12") 6.35 mm X SCH 20 ASTM A234 Gr WPB, WELD BW ASME B16.9

TR0529BBA REDUCING TEE 20"x(14" to 18") 6.35 mm X6.35 mm ASTM A234 Gr WPB, WELD BW ASME B16.9

TR0530BBA REDUCING TEE 20"x(8" to 12") 6.35 mm X SCH 20 ASTM A234 Gr WPB, WELD BW ASME B16.9

TR0577BBA REDUCING TEE 24"x(14" to 20") 7.9 mm X6.35 mm ASTM A234 Gr WPB, WELD BW ASME B16.9

TR0578BBA REDUCING TEE 24"x(10" to 12") 7.9 mm XSCH 20 ASTM A234 Gr WPB, WELD BW ASME B16.9

RC0423BBA REDUCER CONC. 3" x 2" SCH 40 X SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9

RC0423BBA REDUCER CONC. 4"x( 2" to 3") SCH 40 X SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9

RC0423BBA REDUCER CONC. 6"x( 3" to 4") SCH 40 X SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9

RC0527BBA REDUCER CONC. 8"x( 4" to 6") SCH 20 X SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9

RC0528BBA REDUCER CONC. 10" x 8" SCH 20 X SCH 20 ASTM A234 Gr WPB, WELD BW ASME B16.9

RC0527BBA REDUCER CONC. 10"x(4" to 6") SCH 20 X SCH 40 ASTM A234 Gr WPB, WELD BW ASME B16.9

RC0528BBA REDUCER CONC. 12"x( 8" to10") SCH 20 X SCH 20 ASTM A234 Gr WPB, WELD BW ASME B16.9

RC0527BBA REDUCER CONC. 12" x 6" SCH 20 X SCH 40 ASTM A234 Gr WPB, WELD BW ASME B16.9

RC0530BBA REDUCER CONC. 14"x(8" to 12") 6.35 mm x SCH 20 ASTM A234 Gr WPB, WELD BW ASME B16.9

RC0531BBA REDUCER CONC. 14" x 6" 6.35 mm x SCH 40 ASTM A234 Gr WPB, WELD BW ASME B16.9

RC0529BBA REDUCER CONC. 16" x 14" 6.35 mm x 6.35 mm ASTM A234 Gr WPB, WELD BW ASME B16.9

RC0530BBA REDUCER CONC. 16"x(8" to 12") 6.35 mm x SCH 20 ASTM A234 Gr WPB, WELD BW ASME B16.9

RC0531BBA REDUCER CONC. 16" x 6" 6.35 mm x SCH 40 ASTM A234 Gr WPB, WELD BW ASME B16.9

RC0529BBA REDUCER CONC. 18"x(14" to 16") 6.35 mm x 6.35mm ASTM A234 Gr WPB, WELD BW ASME B16.9

RC0530BBA REDUCER CONC. 18"x(10" to 12") 6.35 mm x SCH 20 ASTM A234 Gr WPB, WELD BW ASME B16.9

RC0529BBA REDUCER CONC. 20"x(14" to 18") 6.35 mm x 6.35mm ASTM A234 Gr WPB, WELD BW ASME B16.9

RC0530BBA REDUCER CONC. 20" x 12" 6.35 mm x SCH 20 ASTM A234 Gr WPB, WELD BW ASME B16.9

RC0577BBA REDUCER CONC. 24"x(16" to 20") 7.9 mm x 6.35 mm ASTM A234 Gr WPB, WELD BW ASME B16.9

RE0423BBA REDUCER ECC. 3" x 2" SCH 40 X SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9

RE0423BBA REDUCER ECC. 4"x( 2" to 3") SCH 40 X SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9

RE0423BBA REDUCER ECC. 6"x( 3" to 4") SCH 40 X SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9

RE0527BBA REDUCER ECC. 8"x( 4" to 6") SCH 20 X SCH 40 ASTM A234 Gr WPB, WELD BW ASME B16.9

RE0528BBA REDUCER ECC. 10" x 8" SCH 20 X SCH 20 ASTM A234 Gr WPB, WELD BW ASME B16.9

RE0527BBA REDUCER ECC. 10"x(4" to 6") SCH 20 X SCH 40 ASTM A234 Gr WPB, WELD BW ASME B16.9

RE0528BBA REDUCER ECC. 12"x( 8" to10") SCH 20 X SCH 20 ASTM A234 Gr WPB, WELD BW ASME B16.9

RE0527BBA REDUCER ECC. 12" x 6" SCH 20 X SCH 40 ASTM A234 Gr WPB, WELD BW ASME B16.9

RE0530BBA REDUCER ECC. 14"x(8" to 12") 6.35 mm x SCH 20 ASTM A234 Gr WPB, WELD BW ASME B16.9

RE0531BBA REDUCER ECC. 14" x 6" 6.35 mm x SCH 40 ASTM A234 Gr WPB, WELD BW ASME B16.9

RE0529BBA REDUCER ECC. 16" x 14" 6.35 mm x 6.35mm ASTM A234 Gr WPB, WELD BW ASME B16.9

RE0530BBA REDUCER ECC. 16"x(8" to 12") 6.35 mm x SCH 20 ASTM A234 Gr WPB, WELD BW ASME B16.9

RE0531BBA REDUCER ECC. 16" x 6" 6.35 mm x SCH 40 ASTM A234 Gr WPB, WELD BW ASME B16.9

RE0529BBA REDUCER ECC. 18"x(14" to 16") 6.35 mm x 6.35mm ASTM A234 Gr WPB, WELD BW ASME B16.9

RE0530BBA REDUCER ECC. 18"x(10" to 12") 6.35 mm x SCH 20 ASTM A234 Gr WPB, WELD BW ASME B16.9

RE0529BBA REDUCER ECC. 20"x(14" to 18") 6.35 mm x 6.35mm ASTM A234 Gr WPB, WELD BW ASME B16.9

RE0530BBA REDUCER ECC. 20" x 12" 6.35 mm x SCH 20 ASTM A234 Gr WPB, WELD BW ASME B16.9

RE0577BBA REDUCER ECC. 24"x(16" to 20") 9.53 mm x 6.35 mm ASTM A234 Gr WPB, WELD BW ASME B16.9

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0


SPECIFICATION NUMBER

PIPING MATERIAL SPECIFICATION 254624-400-SP-PIP-001


PROJECT No. 254624
VISAKH MARKETING INSTALLATION RESITEMENT
PIPING CLASS: A09A2 PROJECT NAME
PROJECT-WHITE OIL TERMINAL

REV. No. 0
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
SHEET NO. : 16 OF 31

SIZE RANGE SCH. / THK. DIMENSIONAL


ITEM CODE TYPE MATERIAL ENDS NOTES REMARKS
(NB) RATING STANDARD

SC0124DAA SWAGE CONC. 2"x(1/2" to 1 1/2") SCH 40 X SCH 80 ASTM A105 LEB-SEP MSS-SP-95

SC0124DAA SWAGE CONC. 3"x(1/2" to 1 1/2") SCH 40 X SCH 80 ASTM A105 LEB-SEP MSS-SP-95

SC0124DAA SWAGE CONC. 4"x(1/2" to 1 1/2") SCH 40 X SCH 80 ASTM A105 LEB-SEP MSS-SP-95

SE0124DAA SWAGE ECC. 2"x(1/2" to 1 1/2") SCH 40 X SCH 80 ASTM A105 LEB-SEP MSS-SP-95

SE0124DAA SWAGE ECC. 3"x(1/2" to 1 1/2") SCH 40 X SCH 80 ASTM A105 LEB-SEP MSS-SP-95

SE0124DAA SWAGE ECC. 4"x(1/2" to 1 1/2") SCH 40 X SCH 80 ASTM A105 LEB-SEP MSS-SP-95

FC0119AAA COUPLING FULL 1/2"- 1 1/2" 3000# ASTM A105 SW ASME B16.11

RK0119AAA COUPLING RED 1/2"- 1 1/2" 3000# ASTM A105 SW ASME B16.11

SO0119AAA SOCKOLET 1/2"- 1 1/2" 3000# ASTM A105 SW MSS-SP-97

WO0103BBA WELDOLET 2" - 6" SCH 40 ASTM A105 BW MSS-SP-97

WO0105BAA WELDOLET 8" SCH 20 ASTM A105 BW MSS-SP-97

CP0120CAA CAP 1/2"- 1 1/2" 2000# ASTM A105 SCREWED ASME B16.11

CP0119AAA CAP 1/2"- 1 1/2" 3000# ASTM A105 SW ASME B16.11

CP0403BBA CAP 2" - 6" SCH 40 ASTM A234 Gr WPB, SMLS BW ASME B16.9

CP0505BBA CAP 8"- 12" SCH 20 ASTM A234 Gr WPB, WELD BW ASME B16.9

CP0513BBA CAP 14" - 20" 6.35 mm ASTM A234 Gr WPB, WELD BW ASME B16.9

CP0539BBA CAP 24" 7.9 mm ASTM A234 Gr WPB, WELD BW ASME B16.9

FLANGES

SWRF : FINISH 63-125


FT0139AAA 1/2"- 1 1/2" 150# ASTM A105 RF ASME B16.5
In AARH

SORF : FINISH 63-125


FS0139AAA 2" - 24" 150# ASTM A105 RF ASME B16.5
In AARH

COMPANION FLANGE
FP0139AAA WITH TWO NOS. TAPPED 1/2"- 24" 150# ASTM A105 RF ASME B16.5
HOLES

BLINDS

BLIND FLANGE, FINISH 63-


FB0139AAA 1/2" - 24" 150# ASTM A105 RF ASME B16.5
125 In AARH

SPECTACLE BLIND,
SB0139AAA 1/2" - 12" 150# ASTM A105 RF ASME B16.48
FINISH 63-125 In AARH

SPADE FINISH 63-125 In


SA0139AAA 14" - 24" 150# ASTM A105 RF ASME B16.48
AARH

SPACER: FINISH 63-125


SR0139AAA 14" - 24" 150# ASTM A105 RF ASME B16.48
In AARH

GASKETS

GK0303AAA GASKET 1/2" - 24" 150# SS304 SPIRAL WOUND, GRAPHITE FILLER WITH CS RF
OUTER RING,ASME B16.20
4.5 mm THK

FASTENERS

ASME B 18.2.1/
BL0101AAA STUD BOLT / NUTS 1/2" - 24" 150# ASTM A193 Gr. B7/ ASTM A194 Gr 2H RF 4
ASME B 18.2.2

VALVES

Body ASTM A105 ; 13% CR


VGC8215 GATE VALVE 1/2"- 1 1/2" 800# SW API 602 5
Trim+STELLITED ( Trim No. 5 )

Body ASTM A105 ; 13% CR Locking Arrangement


VGC8215-L GATE VALVE 1/2"- 1 1/2" 800# SW API 602 5
Trim+STELLITED ( Trim No. 5 ) Reqd
FLANGED TO ASME
Body ASTM A216 Gr. WCB 13% Cr
VGC1425 GATE VALVE 2" - 12" 150# B16.5 RF,63-125 In API 600 5
Trim+STELLITED ( Trim No. 5 )
AARH
FLANGED TO ASME
Body ASTM A216 Gr. WCB 13% Cr Locking Arrangement
VGC1425-L GATE VALVE 2" - 16" 150# B16.5 RF,63-125 In API 600 5
Trim+STELLITED ( Trim No. 5 ) Reqd
AARH
Body ASTM A105 ; Ball : SS304 & Seat :
VBC8222 BALL VALVE 1/2"- 1 1/2" 800# SW BS EN ISO 17292 5 Reduced Bore
RTFE

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0


SPECIFICATION NUMBER

PIPING MATERIAL SPECIFICATION 254624-400-SP-PIP-001


PROJECT No. 254624
VISAKH MARKETING INSTALLATION RESITEMENT
PIPING CLASS: A09A2 PROJECT NAME
PROJECT-WHITE OIL TERMINAL

REV. No. 0
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
SHEET NO. : 17 OF 31

ITEM CODE / SIZE RANGE SCH. / THK. DIMENSIONAL


TYPE MATERIAL ENDS NOTES REMARKS
TAG NO. (NB) RATING STANDARD

FLANGED TO ASME
Body ASTM A216 Gr.,WCB Ball : SS304&
VBC1422 BALL VALVE 2" - 6" 150# B16.5 RF,63-125 In BS EN ISO 17292 5 Reduced Bore
Seat : RTFE
AARH
FLANGED TO ASME
Body ASTM A216 Gr.,WCB Ball : SS304 & Reduced Bore, Locking
VBC1422-L BALL VALVE 2" - 6" 150# B16.5 RF,63-125 In BS EN ISO 17292 5
Seat : RTFE Arrangement Reqd
AARH
FLANGED TO ASME
Body ASTM A216 Gr.,WCB Ball : SS304 & Reduced Bore, Extended
VBC1422-X BALL VALVE 2" - 6" 150# B16.5 RF,63-125 In BS EN ISO 17292 5
Seat : RTFE Stem Reqd
AARH
FLANGED TO ASME
Body ASTM A216 Gr.,WCB Ball : SS304 & Reduced Bore, Limit
VBC1422-S BALL VALVE 2" - 6" 150# B16.5 RF,63-125 In BS EN ISO 17292 5
Seat : RTFE switch
AARH
FLANGED TO ASME
Body ASTM A216 Gr.,WCB Ball : SS304 &
VBC1422-T BALL VALVE 2" - 6" 150# B16.5 RF,63-125 In BS EN ISO 17292 5 Tight shut off
Seat : RTFE
AARH
Body ASTM A105 ; 13% CR
VRC8215 GLOBE VALVE 1/2"- 1 1/2" 800# SW BS EN ISO 15761 5
Trim+STELLITED ( Trim No. 5 )
FLANGED TO ASME
Body ASTM A216 Gr. WCB 13% Cr
VRC1415 GLOBE VALVE 2"- 16" 150# B16.5 RF,63-125 In BS 1873 5
Trim+STELLITED ( Trim No. 5 )
AARH

Body ASTM A105; 13% Cr


VCC8225 CHECK VALVE 1/2"- 1 1/2" 800# SW BS EN ISO 15761 5 PISTON LIFT TYPE
Trim+STELLITED ( Trim No. 5 )
FLANGED TO ASME
Body ASTM A216 Gr. WCB 13% Cr
VCC1415 CHECK VALVE 2" - 24" 150# B16.5 RF,63-125 In BS 1868 5 SWING TYPE
Trim+STELLITED ( Trim No. 5 )
AARH
Body ASTM A216 Gr. WCB 13% Cr DUAL PLATE WAFER
VCC1755 CHECK VALVE 2" - 10" 150# WAFER TYPE 5
Trim+STELLITED ( Trim No. 5 ) TYPE

HIGH PERFORMANCE DOUBLE FLANGED,


VFC1620 TRIPLE OFFSET 8" - 24" 150# Body ASTM A216 Gr. WCB, Disc: SS316 ASME B16.5 , 63-125 API 609 5
BUTTERFLY VALVE In AARH
HIGH PERFORMANCE DOUBLE FLANGED,
Locking Arrangement
VFC1620-L TRIPLE OFFSET 8" - 24" 150# Body ASTM A216 Gr. WCB, Disc: SS316 ASME B16.5 , 63-125 API 609 5
Reqd
BUTTERFLY VALVE In AARH
HIGH PERFORMANCE DOUBLE FLANGED,
VFC1620-X TRIPLE OFFSET 8" - 24" 150# Body ASTM A216 Gr. WCB, Disc: SS316 ASME B16.5 , 63-125 API 609 5 Extended Stem Reqd
BUTTERFLY VALVE In AARH
HIGH PERFORMANCE DOUBLE FLANGED,
VFC1620-S TRIPLE OFFSET 8" - 24" 150# Body ASTM A216 Gr. WCB, Disc: SS316 ASME B16.5 , 63-125 API 609 5 With Limit switch
BUTTERFLY VALVE In AARH

SPECIAL PARTS

NOTES:

NOTE 1 : REFER " PIPING SPECIFICATION INDEX " DOC NO. 254624-400-SP-PIP-002 Rev D, FOR SPECIAL REQUIREMENT & RADIOGRAPHY ETC.

NOTE 2: REFER "GENERAL NOTES DOC NO. 254624-400-SP-PIP-001" ON PIPING MATERIAL SPECIFICATION FOR FURTHER DESCRIPTION .

NOTE 3 : PIPE WALL THICKNESS CALCULATIONS ARE BASED ON THE RATED TEMP. & PRESSURE CONDITION ( CLASS CONDITION ) .

NOTE 4: REFER TABLE-1 OF ANNEXURE- FOR PRESSURE CLASS: 150# BOLTING TABLE

NOTE 5: REFER VALVE MATERIAL SPECIFICATION (DOC. NO. 254624-400-SP-PIP-018) FOR DATASHEET.

BRANCHING TABLE

SIZE 1/2" 3/4" 1" 1 1/2" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

1/2" T LEGEND

3/4" T T E BW TEES

1" T T T H HALF COUPLING

1 1/2" T T T T P PIPE TO PIPE

2" S S S ES E R REINFORCED

3" S S S S E E W WELDOLET

4" S S S S E E E S SOCKOLET
HEADER SIZE

6" S S S S W E E E T SW TEES

8" S S S S W W E E E ES BW TEE & REDUCING SWAGE

10" S S S S W W E E E E

12" S S S S W W W E E E E

14" S S S S W W W E E E E E

16" S S S S W W W E E E E E E

18" S S S S W W W W E E E E E E

20" S S S S W W W W E E E E E E E

24" S S S S W W W W W E E E E E E E

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0


SPECIFICATION NUMBER

PIPING MATERIAL SPECIFICATION 254624-400-SP-PIP-001


PROJECT No. 254624
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-
PIPING CLASS: A01G0 PROJECT NAME
WHITE OIL TERMINAL

REV. No. 0
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
SHEET NO. : 18 OF 31

SERVICE Instrument Air CORROSION ALLOWANCE 0 mm

PRES : 20 kg/cmg,
SERVICE CODE IA GOVERNING RATED CONDITION
TEMP : 38C

RATED TEMPERATURE (C) -29 38 50 65 RATING 150#

RATED PRESSURE (Kg/cmg) 20 20 19.58 19.12

SCH. / THK. DIMENSIONAL


ITEM CODE TYPE SIZE RANGE (NB) MATERIAL ENDS NOTES REMARKS
RATING STANDARD

PIPE

PE0112CCG PIPE 1/2" 1 1/2" Heavy IS 1239 (GALVANISED), ERW SCRM IS 1239-Part 1

PE0112CCG PIPE 2" - 4" Heavy IS 1239 (GALVANISED), ERW SCRM IS 1239-Part 1

NE0112CCG PIPE NIPPLE 1/2" 1 1/2" Heavy IS 1239 (GALVANISED), ERW TBE IS 1239-Part 1

FITTINGS

EL0120CAG ELBOW 90 DEG 1/2" - 4" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.11 R = 1.5D

EF0120CAG ELBOW 45 DEG 1/2" - 4" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.11 R = 1.5D

TE0120CAG EQUAL TEE 1/2" - 4" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.11

TR0120CAG REDUCING TEE 1/2" - 1 1/2" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.11

TR0120CAG REDUCING TEE 3" X 2" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.11

TR0120CAG REDUCING TEE 4" X (2" to 3") 2000# ASTM A105 (GALVANISED) SCRF ASME B16.11

SC0124CAG SWAGE CONC. 2"x(1/2" to 1 1/2") SCH 40 x SCH 80 ASTM A105 (GALVANISED) TBE MSS SP-95

SC0124CAG SWAGE CONC. 3"x(1/2" to 1 1/2") SCH 40 x SCH 80 ASTM A105 (GALVANISED) TBE MSS SP-95

SC0124CAG SWAGE CONC. 4"x(1/2" to 1 1/2") SCH 40 x SCH 80 ASTM A105 (GALVANISED) TBE MSS SP-95

SE0124CAG SWAGE ECC. 2"x(1/2" to 1 1/2") SCH 40 x SCH 80 ASTM A105 (GALVANISED) TBE MSS SP-95

SE0124CAG SWAGE ECC. 3"x(1/2" to 1 1/2") SCH 40 x SCH 80 ASTM A105 (GALVANISED) TBE MSS SP-95

SE0124CAG SWAGE ECC. 4"x(1/2" to 1 1/2") SCH 40 x SCH 80 ASTM A105 (GALVANISED) TBE MSS SP-95

CP0120CAG CAP 1/2" - 4" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.11

FC0120CAG COUPLING FULL 1/2" 1 1/2" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.11

HC0120CAG COUPLING HALF 1/2" 1 1/2" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.11

RK0120CAG COUPLING RED 1/2"- 1 1/2" 2000# ASTM A105 SCRF ASME B16.11

UN0120CAG UNION 1/2" - 1 1/2" 2000# ASTM A105 (GALVANISED) SCRF BS 3799

PG0120CCG PLUG 1/2" - 1 1/2" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.11

REVISION A B C

ISSUED FOR COMMENTS APPROVAL APPROVAL

PREP. BY / DATE HBS / 13-03-2009 HBS / 27.07.09 SAB / 22.01.10

CHKD. BY / DATE SGN / 13-03-2009 MAW/JP / 27.07.09 JSP / 22.01.10

APPR. BY / DATE SNA / 13-03-2009 SNA / 27.07.09 SNA / 22.01.10

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0


SPECIFICATION NUMBER

PIPING MATERIAL SPECIFICATION 254624-400-SP-PIP-001


PROJECT No. 254624
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-
PIPING CLASS: A01G0 PROJECT NAME
WHITE OIL TERMINAL

REV. No. 0
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
SHEET NO. : 19 OF 31

ITEM CODE / SCH. / THK. DIMENSIONAL


TYPE SIZE RANGE (NB) MATERIAL ENDS NOTES REMARKS
TAG NO. RATING STANDARD

FLANGES

SCRD. FLANGE, RF FINISH


FD0140CAG 1/2" - 4" 150# ASTM A105 (GALVANISED) SCRD, RF ASME B16.5
125 to 250 In AARH

COMPANION FLANGE
FP0140CAG WITH TWO NOS. TAPPED 1/2" - 4" 150# ASTM A105 (GALVANISED) SCRD, RF ASME B16.5
HOLE

BLINDS

BLIND FLANGE, RF FINISH


FB0140CAG 1/2" - 4" 150# ASTM A105 (GALVANISED) SCRD, RF ASME B16.5
125 to 250 In AARH

SPECTACLE BLIND, FINISH


SB0140AAG 1/2" - 4" 150# ASTM A105 (GALVANISED) SCRD, RF ASME B16.48
125 to 250 In AARH

GASKETS

GK0202ABA GASKET 1/2" - 4" 150# NBR, 3 mm, Flat ring to suit RF Flange ASME B16.21

FASTENERS

ASTM A193 Gr.B7(GALV) / ASTM A194 Gr ASME B 18.2.1/


BL0101AAG STUD BOLT / NUT 1/2" - 4" 150# RF 7
2H (GALV) ASME B 18.2.2

VALVES

Body ASTM A105 ; Ball : SS304 & Seat :


VBC8122 BALL VALVE 1/2" 1 1/2" 800# SCRD BS EN ISO 17292 9 Reduced Bore
RTFE
FLANGED TO ASME
Body ASTM A216 Gr.,WCB Ball : SS304 &
VBC1429 BALL VALVE 2" - 4" 150# B16.5 RF, 125 TO 250 BS EN ISO 17292 8, 9 Reduced Bore
Seat : RTFE
InAARH

ASTM A105 Body, Trim 13% Cr


VRC8111 GLOBE VALVE 1/2" 1 1/2" 800# SCRD BS EN ISO 15761 9
(Trim No. 1)
FLANGED TO ASME
ASTM A216 Gr. WCB Body, Trim 13% Cr ( Trim
VRC1411 GLOBE VALVE 2" - 4" 150# B16.5 RF, 125 TO 250 BS 1873 9
No. 1 )
InAARH
FACE TO FACE OR END
TO END DIMENSIONS AS
PER ASME B16.10
ASTM A105 Body, Trim 13% Cr
VCC8131 CHECK VALVE 1/2" 1 1/2" 800# SCRD BS EN ISO 15761 9
(Trim No. 1)
FLANGED TO ASME
ASTM A216 Gr. WCB Body, Trim 13% Cr (Trim
VCC1411 CHECK VALVE 2" - 4" 150# B16.5 RF, 125 TO 250 BS 1868 9
No. 1)
InAARH

SPECIAL PARTS

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0


SPECIFICATION NUMBER

PIPING MATERIAL SPECIFICATION 254624-400-SP-PIP-001


PROJECT No. 254624
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-
PIPING CLASS: A01G0 PROJECT NAME
WHITE OIL TERMINAL

REV. No. 0
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
SHEET NO. : 20 OF 31

NOTES:

NOTE 1 : REFER " PIPING SPECIFICATION INDEX " DOC NO. 254624-400-SP-PIP-002 Rev D, FOR SPECIAL REQUIREMENT & RADIOGRAPHY ETC.

NOTE 2: REFER "GENERAL NOTES DOC NO. 254624-400-SP-PIP-001" ON PIPING MATERIAL SPECIFICATION FOR FURTHER DESCRIPTION .

NOTE 3: SURFACES WHERE GALVANISING HAS BEEN BURNT OFF SHALL BE WIRE BRUSHED AND COLD GALVANISED WITH ZINC COATING COMPOUND.

NOTE 4 : PIPE WALL THICKNESS CALCULATIONS ARE BASED ON THE RATED TEMP. & PRESSURE CONDITION ( CLASS CONDITION ) .

NOTE 5: SCRM= SCREWED ( MALE ), SCRF=SCREWED ( FEMALE ) & ALL SCREWED CONNECTIONS SHALL BE AS PER NPT.

NOTE 6: ALL PIPING COMPONENTS SHALL BE HOT DIP GALVANISED AS PER ASTM A153.

NOTE 7: REFER TABLE-1 OF ANNEXURE- FOR PRESSURE CLASS: 150# BOLTING TABLE

NOTE 8: THESE TAGS ARE NOT AS PER VALVE TAGGING PHILOSOPHY TO TAKE CARE OF THE FLANGE FACING BEING DIFFERENT FROM THE HYDROCARBON SPEC.

NOTE 10: REFER VALVE MATERIAL SPECIFICATION (DOC. NO. 254624-400-SP-PIP-018) FOR DATASHEET.

BRANCHING TABLE

BRANCH SIZE

SIZE 1/2" 3/4" 1" 1 1/2" 2" 3" 4"

1/2" SCT LEGEND

3/4" SCT SCT SCT SCREWED TEES (EQUAL / REDUCING)


HEADER SIZE

1" SCT SCT SCT H HALF COUPLING

1 1/2" SCT SCT SCT SCT TS SCREWED TEE WITH THREADED SWAGE

2" HC HC HC TS SCT P PIPE TO PIPE

3" HC HC HC HC SCT SCT R REINFORCEMENT

4" HC HC HC HC SCT SCT SCT

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0


SPECIFICATION NUMBER

PIPING MATERIAL SPECIFICATION 254624-400-SP-PIP-001


PROJECT No. 254624
VISAKH MARKETING INSTALLATION RESITEMENT
PIPING CLASS: A01G4 PROJECT NAME
PROJECT-WHITE OIL TERMINAL

REV. No. 0
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
SHEET NO. : 21 OF 31

SERVICE Potable Water, Firewater CORROSION ALLOWANCE 0 mm


PRES : 20
SERVICE CODE PW, FWA GOVERNING RATED CONDITION kg/cmg,
TEMP : 38C
RATED TEMPERATURE (C) -29 38 50 65 RATING 150#

RATED PRESSURE (Kg/cmg) 20 20 19.58 19.12

SCH. / THK. DIMENSIONAL


ITEM CODE TYPE SIZE RANGE (NB) MATERIAL ENDS NOTES REMARKS
RATING STANDARD

PIPE

PE0112CCG PIPE 1/2"- 4" Heavy IS 1239 (GALVANISED), ERW SCRM IS 1239-Part 1

PE0112BCG PIPE 6" Heavy IS 1239 (GALVANISED), ERW BE IS 1239-Part 1

PE0213BAG PIPE 8" - 12" 6.35 MM IS 3589 Fe 410, ERW (GALVANISED) BE ASME B36.10

NE0112CCG PIPE NIPPLE 1/2" 1 1/2" Heavy IS 1239 (GALVANISED), ERW TBE IS 1239-Part 1

FITTINGS

EL0120CAG ELBOW 90 DEG 1/2"- 4" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.11 R = 1.5D

EL0403BBG ELBOW 90 DEG 6" SCH 40 ASTM A105 (GALVANISED) BW ASME B16.9 R = 1.5D

EL0412BBG ELBOW 90 DEG 8" - 12" 6.35 MM ASTM A234 Gr WPB, WELDED (GALV) BW ASME B16.9 R = 1.5D

EF0120CAG ELBOW 45 DEG 1/2"- 4" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.11 R = 1.5D

EF0403BBG ELBOW 45 DEG 6" SCH 40 ASTM A105 (GALVANISED) BW ASME B16.9 R = 1.5D

EF0412BBG ELBOW 45 DEG 8" - 12" 6.35 MM ASTM A234 Gr WPB, WELDED (GALV) BW ASME B16.9 R = 1.5D

TE0120CAG EQUAL TEE 1/2"- 4" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.11

TE0403BBG EQUAL TEE 6" SCH 40 ASTM A234 Gr WPB, SMLS (GALV) BW ASME B16.9

TE0412BBG EQUAL TEE 8" - 12" 6.35 MM ASTM A234 Gr WPB, WELDED (GALV) BW ASME B16.9

TR0120AAG REDUCING TEE 1/2" 1 1/2" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.11

TR0120CBG REDUCING TEE 3" X 2" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.11

TR0120CBG REDUCING TEE 4"x(2" - 3") 2000# ASTM A105 (GALVANISED) SCRF ASME B16.11

TR0423BBG REDUCING TEE 6"x(3" to 4") SCH 40 X SCH 40 ASTM A234 GR WPB SMLS (GALV) BW ASME B16.9

TR0431BBG REDUCING TEE 8"x(4" to 6") 6.35 X SCH 40 ASTM A234 GR WPB WELDED (GALV) BW ASME B16.9

TR0431BBG REDUCING TEE 10"x(4" to 6") 6.35 X SCH 40 ASTM A234 GR WPB WELDED (GALV) BW ASME B16.9

TR0429BBG REDUCING TEE 10"x 8" 6.35 X 6.35 ASTM A234 GR WPB WELDED (GALV) BW ASME B16.9

RC0423BBG REDUCER CONC. 6"x(3" to 4") SCH 40 X SCH 40 ASTM A234 Gr.WPB, SMLS (GALV) BW ASME B16.9

RC0531BBG REDUCER CONC. 8"x(4" to 6") 6.35 X SCH 40 ASTM A234 Gr.WPB, WELDED (GALV) BW ASME B16.9

RC0531BBG REDUCER CONC. 10"x(4" to 6") 6.35 X SCH 40 ASTM A234 Gr.WPB, WELDED (GALV) BW ASME B16.9

RC0529BBG REDUCER CONC. 10"x8" 6.35 X 6.35 ASTM A234 Gr.WPB, WELDED (GALV) BW ASME B16.9

RC0529BBG REDUCER CONC. 12"x( 8" to 10") 6.35 X 6.35 ASTM A234 Gr.WPB, WELDED (GALV) BW ASME B16.9

RC0531BBG REDUCER CONC. 12"x 6" 6.35 X SCH 40 ASTM A234 Gr.WPB, WELDED (GALV) BW ASME B16.9

RE0423BBG REDUCER ECC. 6"x(3" to 4") SCH 40 X SCH 40 ASTM A234 Gr.WPB, SMLS (GALV) BW ASME B16.9

RE0531BBG REDUCER ECC. 8"x(4" to 6") 6.35 X SCH 40 ASTM A234 Gr.WPB, WELDED (GALV) BW ASME B16.9

RE0531BBG REDUCER ECC. 10"x(4" to 6") 6.35 X SCH 40 ASTM A234 Gr.WPB, WELDED (GALV) BW ASME B16.9

RE0529BBG REDUCER ECC. 10"x8" 6.35 X 6.35 ASTM A234 Gr.WPB, WELDED (GALV) BW ASME B16.9

RE0529BBG REDUCER CONC. 12"x( 8" to 10") 6.35 X 6.35 ASTM A234 Gr.WPB, WELDED (GALV) BW ASME B16.9

RE0531BBG REDUCER CONC. 12"x 6" 6.35 X SCH 40 ASTM A234 Gr.WPB, WELDED (GALV) BW ASME B16.9

REVISION A B C

ISSUED FOR COMMENTS APPROVAL APPROVAL

PREP. BY / DATE HBS / 13-03-2009 HBS / 27.07.09 SAB / 22.01.10

CHKD. BY / DATE SGN / 13-03-2009 MAW/JP / 27.07.09 JSP / 22.01.10

APPR. BY / DATE SNA / 13-03-2009 SNA / 27.07.09 SNA / 22.01.10

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0


SPECIFICATION NUMBER

PIPING MATERIAL SPECIFICATION 254624-400-SP-PIP-001


PROJECT No. 254624
VISAKH MARKETING INSTALLATION RESITEMENT
PIPING CLASS: A01G4 PROJECT NAME
PROJECT-WHITE OIL TERMINAL

REV. No. 0
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
SHEET NO. : 22 OF 31

ITEM CODE / SCH. / THK. DIMENSIONAL


TYPE SIZE RANGE (NB) MATERIAL ENDS NOTES REMARKS
TAG NO. RATING STANDARD

FITTINGS

SC0124CAG SWAGE CONC. 2"x (1/2" to 1 1/2") SCH 40 x SCH 80 ASTM A105 (GALVANISED) TBE MSS SP-95

SC0124CAG SWAGE CONC. 3"x ( 1/2" to 1 1/2") SCH 40 x SCH 80 ASTM A105 (GALVANISED) TBE MSS SP-95

SC0124CAG SWAGE CONC. 4"x ( 1/2" to 1 1/2") SCH 40 x SCH 80 ASTM A105 (GALVANISED) TBE MSS SP-95

SC0123CAG SWAGE CONC. 3" X 2" SCH 40 x SCH 40 ASTM A105 (GALVANISED) TBE MSS SP-95

SC0123CAG SWAGE CONC. 4"x ( 2" to 3") SCH 40 x SCH 80 ASTM A105 (GALVANISED) TBE MSS SP-95

SC0123EAG SWAGE CONC. 6"x ( 2" to 4") SCH 40 x SCH 80 ASTM A105 (GALVANISED) LEB X SET MSS SP-95

SE0124CAG SWAGE ECC. 2"x(1/2" to 1 1/2") SCH 40 x SCH 80 ASTM A105 (GALVANISED) TBE MSS SP-95

SE0124CAG SWAGE ECC. 3"x(1/2" to 1 1/2") SCH 40 x SCH 80 ASTM A105 (GALVANISED) TBE MSS SP-95

SE0124CAG SWAGE ECC. 4"x(1/2" to 1 1/2") SCH 40 x SCH 80 ASTM A105 (GALVANISED) TBE MSS SP-95

SEC0123CAG SWAGE CONC. 3" X 2" SCH 40 x SCH 40 ASTM A105 (GALVANISED) TBE MSS SP-95

SE0123CAG SWAGE CONC. 4"x ( 2" to 3") SCH 40 x SCH 80 ASTM A105 (GALVANISED) TBE MSS SP-95

SE0123EAG SWAGE CONC. 6"x ( 2" to 4") SCH 40 x SCH 80 ASTM A105 (GALVANISED) LEB X SET MSS SP-95

CP0120CAG CAP 1/2" - 1 1/2" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.11

CP0120CAG CAP 2" - 4" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.11

CP0403BBG CAP 6" SCH 40 ASTM A234 Gr.WPB, SMLS (GALV) BW ASME B16.11

CP0413BBG CAP 8" - 12" 6.35 MM ASTM A234 Gr.WPB, WELDED (GALV) BW ASME B16.11

FC0120CAG COUPLING FULL 1/2" - 1 1/2" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.11

RK0119AAA COUPLING RED 1/2"- 1 1/2" 3000# ASTM A105 SW ASME B16.11

HC0420CAG COUPLING HALF 1/2" - 1 1/2" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.11

UN0120CAG UNION 1/2" - 4" 2000# ASTM A105 (GALVANISED) SCRF BS 3799

PG0120CCG PLUG 1/2" - 1 1/2" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.11

FLANGES
SCRD. FLANGE, RF:
FD0140CAG FINISH 125 to 250 In 1/2" - 4" 150# ASTM A105 (GALVANISED) SCRD ASME B16.5
AARH

SORF : FINISH 125-250


FS0140AAG 6" - 12" 150# ASTM A105 (GALVANISED) RF ASME B16.5
InAARH

SCRD. FLANGE, FF:


FD0140BAG FINISH 125 to 250 In 2" - 4" 150# ASTM A105 (GALVANISED) FF ASME B16.5 FOR IS210 VALVES
AARH

COMPANION FLANGE
FP0140CAG WITH TWO NOS. TAPPED 1/2" - 4" 150# ASTM A105 (GALVANISED) SCRD ASME B16.5
HOLE
COMPANION FLANGE
FP0140AAG WITH TWO NOS.TAPPED 6" - 12" 150# ASTM A105 (GALVANISED) RF ASME B16.5
HOLES.

COMPANION FLANGE
FP0140BAG WITH TWO NOS.TAPPED 2" - 4" 150# ASTM A105 (GALVANISED) FF ASME B16.5 FOR IS210 VALVES
HOLES.

BLINDS

BLIND FLANGE, RF FINISH


FB0140CAG 1/2" - 12" 150# ASTM A105 (GALVANISED) RF ASME B16.5
125 to 250 In AARH

SPECTACLE BLIND
SB0140AAG FINISH 125 to 250 In 1/2" - 12" 150# ASTM A105 (GALVANISED) RF ASME B16.48
AARH

GASKETS

GK0202ABA GASKET 1/2" - 10" 150# NBR, 3 mm THK, Flat ring to suit RF Flange RF ASME B16.21

NBR, FULL FACE TO SUIT FF FLANGES, 3 MM


GK0202BBA GASKET 2" - 6" 150# FF ASME B16.21 FOR IS210 VALVES
THICK

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0


SPECIFICATION NUMBER

PIPING MATERIAL SPECIFICATION 254624-400-SP-PIP-001


PROJECT No. 254624
VISAKH MARKETING INSTALLATION RESITEMENT
PIPING CLASS: A01G4 PROJECT NAME
PROJECT-WHITE OIL TERMINAL

REV. No. 0
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
SHEET NO. : 23 OF 31

FASTENERS

ASTM A193 Gr.B7(GALV) / ASTM A194 Gr ASME B 18.2.1/


BL0101AAG STUD BOLT / NUT 1/2" - 12" 150# RF 7
2H (GALV) ASME B 18.2.2
ASTM A193 Gr.B7(GALV) / ASTM A194 Gr ASME B 18.2.1/
BL0101AAG STUD BOLT / NUT 2" - 4" 150# FF 7 FOR IS210 VALVES
2H (GALV) ASME B 18.2.2

VALVES

VGB7123 GATE VALVE 1/2" - 1 1/2" 3000# IS 318 GR LTB2 Body, Bronze Trim SCRD IS 778 CL2 8

IS 210 GR. FG200 Body, High Tensile Flanged to ASME B16.5 FF,
VGI1524 GATE VALVE 2" - 4" 150# IS 780 8
BRASS IS 320 ALLOY-1 Trim 125 TO 250 InAARH

Flanged to ASME B16.5


VGC1421 GATE VALVE 6"-12" 150# ASTM A216 GR WCB, TRIM 13% CR API 600 8
RF, 125 TO 250 InAARH

VRB7113 GLOBE VALVE 1/2" 1 1/2" 3000# IS 318 GR LTB2 Body, Bronze Trim SCRD IS 778 CL2 8
FACE TO FACE OR
IS 210 GR. FG200 Body, High Tensile Flanged to ASME B16.5 FF, END TO END
VRI1514 GLOBE VALVE 2" - 6" 150# IS 780 8
BRASS IS 320 ALLOY-1 Trim 125 TO 250 InAARH DIMENSIONS AS PER
ASME B16.10
Flanged to ASME B16.5
VRC1411 GLOBE VALVE 6"-12" 150# ASTM A216 GR WCB, TRIM 13% CR BS 1873 8
RF, 125 TO 250 InAARH

VCB7133 CHECK VALVE 1/2" 1 1/2" 3000# IS 318 GR LTB2 Body, Bronze Trim SCRD IS 778 CL2 8

IS 210 GR. FG200 Body, High Tensile Flanged to ASME B16.5 FF,
VCI1514 CHECK VALVE 2" - 4" 150# IS 780 8
BRASS IS 320 ALLOY-1 Trim 125 TO 250 InAARH

Flanged to ASME B16.5


VCC1411 CHECK VALVE 6"-12" 150# ASTM A216 GR WCB, TRIM 13% CR BS 1863 8
FF, 125 TO 250 InAARH

SPECIAL PARTS

NOTES:

NOTE 1 : REFER " PIPING SPECIFICATION INDEX " DOC NO. 254624-400-SP-PIP-002 Rev D, FOR SPECIAL REQUIREMENT & RADIOGRAPHY ETC.

NOTE 2: REFER "GENERAL NOTES DOC NO. 254624-400-SP-PIP-001" ON PIPING MATERIAL SPECIFICATION FOR FURTHER DESCRIPTION .

NOTE 3: SURFACES WHERE GALVANISING HAS BEEN BURNT OFF SHALL BE WIRE BRUSHED AND COLD GALVANISED WITH ZINC COATING COMPOUND.

NOTE 4 : PIPE WALL THICKNESS CALCULATIONS ARE BASED ON THE RATED TEMP. & PRESSURE CONDITION ( CLASS CONDITION ) .

NOTE 5: SCRM= SCREWED ( MALE ), SCRF=SCREWED ( FEMALE ) & ALL SCREWED CONNECTIONS SHALL BE AS PER NPT.

NOTE 6: ALL PIPING COMPONENTS SHALL BE HOT DIP GALVANISED AS PER ASTM A153.

NOTE 7: REFER TABLE-1 OF ANNEXURE- FOR PRESSURE CLASS: 150# BOLTING TABLE

NOTE 8: REFER VALVE MATERIAL SPECIFICATION (DOC. NO. 254624-400-SP-PIP-018) FOR DATASHEET.

BRANCHING TABLE

BRANCH SIZE

SIZE 1/2" 3/4" 1" 1 1/2" 2" 3" 4" 6" 8" 10"

1/2" SCT LEGEND

3/4" SCT SCT SCT SCREWED TEES (EQUAL / REDUCING)

1" SCT SCT SCT H HALF COUPLING


HEADER SIZE

1 1/2" SCT SCT SCT SCT TS SCREWED TEE WITH THREADED SWAGE

2" H H H TS SCT P PIPE TO PIPE

3" H H H H SCT SCT R REINFORCEMENT

4" H H H H SCT SCT SCT

6" H H H H P P P E

8" H H H H P P P P E

10" H H H H P P P P P E

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0


SPECIFICATION NUMBER

PIPING MATERIAL SPECIFICATION 254624-400-SP-PIP-001


PROJECT No. 254624
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-
PIPING CLASS: A09E0 PROJECT NAME
WHITE OIL TERMINAL

REV. No. 0
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
PAGE NO. : 24 OF 31

SERVICE FIRE WATER CORROSION ALLOWANCE 1.6 MM

PR : 20 Kg/cmg,
SERVICE CODE FWA GOVERNING RATED CONDITION
TEMP: 38C

RATED TEMPERATURE (C) -29 38 50 100 150 175 RATING 150#

RATED PRESSURE (Kg/cmg) 20 20 19.6 18 16.1 15.09

SIZE RANGE DIMENSIONAL


ITEM CODE TYPE SCH. / THK. RATING MATERIAL ENDS NOTES REMARKS
(NB) STANDARD

PIPE

PE0302AAA PIPE 1/2"- 1 1/2" SCH 80 ASTM A106 GR B, SMLS PE ASME B36.10

PE0112BCA PIPE 2" - 6" HEAVY IS 1239 (Black), Cont. Welded , ERW BE IS 1239-1 1,2

PE0213BAA PIPE 8"- 24" 6.35 MM IS 3589 Fe 410, ERW BE ASME B36.10 1,2

NE0302EAA NIPPLE 1/2"- 1 1/2" SCH 80 ASTM A106 GR B, SMLS POE - TOE ASME B36.10

FITTINGS

EL0119AAA ELBOW 90 DEG 1/2"- 1 1/2" 3000 # ASTM A 105 SW ASME B 16.11 R = 1.5D

EL0403BBA ELBOW 90 DEG 2" - 6" SCH 40 ASTM A 234 Gr. WPB, SMLS BW ASME B 16.9 1,2 R = 1.5D

EL0513BBA ELBOW 90 DEG 8"- 24" 6.35 MM ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2 R = 1.5D

EF0119AAA ELBOW 45 DEG 1/2"- 1 1/2" 3000 # ASTM A 105 SW ASME B 16.11 R = 1.5D

EL0403BBA ELBOW 45 DEG 2" - 6" SCH 40 ASTM A 234 Gr. WPB, SMLS BW ASME B 16.9 1,2 R = 1.5D

EF0513BBA ELBOW 45 DEG 8"- 24" 6.35 MM ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2 R = 1.5D

TE0119AAA EQUAL TEE 1/2"- 1 1/2" 3000 # ASTM A 105 SW ASME B 16.11

TE0403BBA EQUAL TEE 2" - 3" SCH 40 ASTM A 234 Gr. WPB, SMLS BW ASME B 16.9 1,2

TR0119AAA REDUCING TEE 1/2"- 1 1/2" 3000 # ASTM A 105 SW ASME B 16.11

TR0423BBA REDUCING TEE 2" X 3" SCH 40 X SCH 40 ASTM A 234 Gr. WPB, SMLS BW ASME B 16.9 1,2

RC0419AAA REDUCER CONC. 1/2"- 1 1/2" 3000 # ASTM A 105 SW ASME B 16.11

RC0423BBA REDUCER CONC. 3" X 2" SCH 40 X SCH 40 ASTM A 234 GR WPB, SMLS BW ASME B 16.9 1,2

RC0423BBA REDUCER CONC. 4"x(2"-3") SCH 40 X SCH 40 ASTM A 234 GR WPB, SMLS BW ASME B 16.9 1,2

RC0423BBA REDUCER CONC. 6"x(3" -4") SCH 40 X SCH 40 ASTM A 234 GR WPB, SMLS BW ASME B 16.9 1,2

RC0523BBA REDUCER CONC. 8"x( 4"-6") 6.35MM x SCH 40 ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2

RC0531BBA REDUCER CONC. 10"x(4" - 6") 6.35MM x SCH 40 ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2

RC0529BBA REDUCER CONC. 10" x 8" 6.35MM X 6.35MM ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2

RC0529BBA REDUCER CONC. 12"x(8"-10") 6.35MM x 6.35MM ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2

RC0531BBA REDUCER CONC. 12" X 6" 6.35MM x SCH 40 ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2

RC0531BBA REDUCER CONC. 14" X 6" 6.35MM x SCH 40 ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2

RC0529BBA REDUCER CONC. 14"x(8" -12") 6.35MM x 6.35MM ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2

RC0529BBA REDUCER CONC. 16"x( 8" -14") 6.35MM x 6.35MM ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2

RC0529BBA REDUCER CONC. 18"x(10" - 16") 6.35MM x 6.35MM ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2

RC0529BBA REDUCER CONC. 20"x( 12" - 18") 6.35MM x 6.35MM ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2

RC0529BBA REDUCER CONC. 24"x(16" - 20") 6.35MM x 6.35MM ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2

REVISION A B C D

ISSUED FOR COMMENTS APPROVAL

PREP. BY / DATE HBS / 27.07.09 SAB / 15.10.09

CHKD. BY / DATE MAW/JP / 27.07.09 MAW/JP 15.10.09

APPR. BY / DATE SNA / 27.07.09 SNA / 15.10.09

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0


SPECIFICATION NUMBER

PIPING MATERIAL SPECIFICATION 254624-400-SP-PIP-001


PROJECT No. 254624
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-
PIPING CLASS: A09E0 PROJECT NAME
WHITE OIL TERMINAL

REV. No. 0
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
PAGE NO. : 25 OF 31

TYPE or DATASHEET DIMENSIONAL


ITEM CODE SIZE RANGE(NB) SCH. / THK. RATING MATERIAL ENDS NOTES REMARKS
No STANDARD

RE0419AAA REDUCER ECC. 1/2"- 1 1/2" 3000 # ASTM A 105 SW ASME B 16.11

RE0423BBA REDUCER ECC. 3" X 2" SCH 40 X SCH 40 ASTM A 234 GR WPB, SMLS BW ASME B 16.9 1,2

RE0423BBA REDUCER ECC. 4"x(2"-3") SCH 40 X SCH 40 ASTM A 234 GR WPB, SMLS BW ASME B 16.9 1,2

RE0423BBA REDUCER ECC. 6"x(3" -4") SCH 40 X SCH 40 ASTM A 234 GR WPB, SMLS BW ASME B 16.9 1,2

RE0523BBA REDUCER ECC. 8"x( 4"-6") 6.35MM x SCH 40 ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2

RE0531BBA REDUCER ECC. 10"x(4" - 6") 6.35MM x SCH 40 ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2

RE0529BBA REDUCER ECC. 10" x 8" 6.35MM X 6.35MM ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2

RE0529BBA REDUCER ECC. 12"x(8"-10") 6.35MM x 6.35MM ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2

RE0531BBA REDUCER ECC. 12" X 6" 6.35MM x SCH 40 ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2

RE0531BBA REDUCER ECC. 14" X 6" 6.35MM x SCH 40 ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2

RE0529BBA REDUCER ECC. 14"x(8" -12") 6.35MM x 6.35MM ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2

RE0529BBA REDUCER ECC. 16"x( 8" -14") 6.35MM x 6.35MM ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2

RE0529BBA REDUCER ECC. 18"x(10" - 16") 6.35MM x 6.35MM ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2

RE0529BBA REDUCER ECC. 20"x( 12" - 18") 6.35MM x 6.35MM ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2

RE0529BBA REDUCER ECC. 24"x(16" - 20") 6.35MM x 6.35MM ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9 1,2

SC0124AAA SWAGE NIPPLE CONC. 1/2" - 3" SCH 40 X SCH 80 ASTM A 105 PBE MSS SP 95

SE0124AAA SWAGE NIPPLE ECC. 1/2" - 3" SCH 40 X SCH 80 ASTM A 105 PBE MSS SP 95

FC0119CAA COUPLING FULL 1/2"- 1 1/2" 3000 # ASTM A 105 SCRD ASME B 16.11

RK0119AAA COUPLING RED 1/2"- 1 1/2" 3000# ASTM A105 SW ASME B16.11

HC0123AAA COUPLING HALF 1/2"- 1 1/2" 3000 # ASTM A 105 SW ASME B 16.11

UN0119ABA UNION 1/2"- 1 1/2" 3000 # ASTM A 105 SW MSS SP 83

CP0119CAA CAP 1/2"- 1 1/2" 3000 # ASTM A 105 SCRD (NPT(F)) ASME B 16.11

CP0403BBA CAP 2" - 6" SCH 40 ASTM A 234 Gr. WPB, SMLS BW ASME B 16.9

CP0513BBA CAP 8"- 24" 6.35 MM ASTM A 234 Gr. WPB, WELDED BW ASME B 16.9

PG0120CCA PLUG 1/2" - 1 1/2" 2000# ASTM A105 SCRF ASME B16.11

FLANGES

SWRF : FINISH 125-


FT0140AAA 1/2"- 1 1/2" 150# ASTM A 105 RF ASME B 16.5
250 In AARH

SORF : FINISH 125-250


FS0140AAA 2" - 18" 150# ASTM A 105 RF ASME B 16.5
In AARH

SOFF : FINISH 125-250


FS0240BAA 20" - 24" 150# ASTM A515 GR. 70 FF ASME B 16.5
InAARH

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0


SPECIFICATION NUMBER

PIPING MATERIAL SPECIFICATION 254624-400-SP-PIP-001


PROJECT No. 254624
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-
PIPING CLASS: A09E0 PROJECT NAME
WHITE OIL TERMINAL

REV. No. 0
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
PAGE NO. : 26 OF 31

VALVE TAG TYPE or DATASHEET DIMENSIONAL


SIZE RANGE(NB) SCH. / THK. RATING MATERIAL ENDS NOTES REMARKS
NO. No STANDARD

BLINDS

BLIND FLANGE:
FB0140AAA FINISH 125-250 In 1/2" - 18" 150# ASTM A 105 RF ASME B 16.5
AARH
BLIND FLANGE:
FB0240BAA FINISH 125-250 In 20" - 24" 150# ASTM A515 GR. 70 FF ASME B 16.5
AARH

SPECTACLE BLIND:
SB0140AAA FINISH 125-250 In 1/2" - 12" 150# ASTM A 105 RF ASME B 16.48
AARH

SPADE: FINISH 125-


SA0140AAA 14" - 18" 150# ASTM A 105 RF ASME B 16.48
250 In AARH

SPADE: FINISH 125-


SA0240BAA 20" - 24" 150# ASTM A515 GR. 70 FF ASME B 16.48
250 In AARH

SPACER: FINISH 125-


SR0240AAA 14" - 18" 150# ASTM A 105 RF ASME B 16.48
250 In AARH

SPACER: FINISH 125-


SR0240BAA 20" - 24" 150# ASTM A515 GR. 70 FF ASME B 16.48
250 In AARH

GASKETS

NBR, FULL FACE TO SUIT RF FLANGES, 3


GK0202ABA GASKET 1/2" - 18" 150# RF ASME B16.21
MM THICK

NBR, FULL FACE TO SUIT FF FLANGES, 3


GK0202BBA GASKET 20" - 24" 150# FF ASME B16.21
MM THICK

FASTENERS

ASME B 18.2.1/
BL0101AAA STUD BOLT / NUTS 1/2" - 18" 150# ASTM A193 GR. B7 / ASTM A194 GR. 2H RF
ASME B 18.2.2

VALVES

VGC8211 GATE VALVE 1/2"- 1 1/2" 800# Body: ASTM A105 Trim: 13% CR SW API 602 7

FLANGED TO ASME
VGC1421 GATE VALVE 2" - 24" 150# Body: ASTM A216 Gr. WCB Trim: 13% CR B16.5 RF, 125-250 In API 600 7
AARH
FLANGED TO ASME
Locking Arrangement
VGC1421-L GATE VALVE 2" - 24" 150# Body: ASTM A216 Gr. WCB Trim: 13% CR B16.5 RF, 125-250 In API 600 7
Reqd
AARH

VRC8211 GLOBE VALVE 1/2"- 1 1/2" 800# Body: ASTM A105 Trim: 13% CR SW BS EN ISO 15761 7

FLANGED TO ASME
VRC1411 GLOBE VALVE 2" - 16" 150# Body: ASTM A216 Gr. WCB Trim: 13% CR B16.5 RF, 125-250 In BS 1873 7
AARH

VCC8221 CHECK VALVE 1/2"- 1 1/2" 800# Body: ASTM A105 Trim: 13% CR SW BS EN ISO 15761 7 (PISTON LIFT TYPE)

FLANGED TO ASME
VCC1411 CHECK VALVE 2" - 24" 150# Body: ASTM A216 Gr. WCB Trim: 13% CR B16.5 RF, 125-250 In BS 1868 7 (SWING TYPE)
AARH

SPECIAL PARTS

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0


SPECIFICATION NUMBER

PIPING MATERIAL SPECIFICATION 254624-400-SP-PIP-001


PROJECT No. 254624
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-
PIPING CLASS: A09E0 PROJECT NAME
WHITE OIL TERMINAL

REV. No. 0
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
PAGE NO. : 27 OF 31

NOTES:

NOTE 1: ALL PIPING COMPONENTS OF SIZES 4" AND ABOVE SHALL BE INTERNALLY CEMENT LINED AS PER AWWA C205

NOTE 2: ALL WELDED PIPES AND FITTINGS SHALL BE 100% RADIOGRAPHED

NOTE 3: FOR 24" PIPE SIZE, PIPE WALL THICKNESS CALCULATION IS BASED ON LINE CONDITION.

NOTE 4 : 1/2" TO 3" FOR BRANCH CONNECTION AND HEADER SIZES 4" TO 14" USE

NOTE 5: HEADER SIZES 4" TO 24" AND BRANCH SIZES 1/2" TO 3" , BRANCH CONN SHALL BE AS PER FOLLOWING ( REFER DWG. NO. 256324-400-PIP-A4-3731 ATTACHED WITH THIS SPEC )

FOR 4" TO 14" HEADER SIZES MIN. BRANCH SIZE SHALL BE OF 4" STUB IN WITHOUT REINFORCEMENT PAD ALONGWITH A BLIND FLANGE HAVING TAPPED HOLE OF REQD BRANCH SIZE.

FOR 16" TO 24" HEADER SIZES MIN. BRANCH SIZE SHALL BE OF 4" STUB IN WITH REINFORCEMENT PAD ALONGWITH A BLIND FLANGE HAVING TAPPED HOLE OF REQD BRANCH SIZE.

NOTE 6: PLEASE REFER SPEC FOR CEMENT LINED PIPING FOR FIREWATER SERVICE (DOC NO. 254625-300-SP-PIP-022 REV-B) FOR FABRICATION, ERRECTION & REPAIR DETAILS.

NOTE 7: REFER VALVE MATERIAL SPECIFICATION (DOC. NO. 254624-400-SP-PIP-018) FOR DATASHEET.

BRANCHING TABLE

BRANCH SIZE

SIZE 1/2" 3/4" 1" 1 1/2" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

1/2" T LEGEND

3/4" H T T EQUAL / REDUCING TEES

1" H H T

1 1/2" H H H T H HALF COUPLING

2" H H H H T

3" H H H H T T SI STUB IN WITHOUT REINFORCEMENT PAD


HEADER SIZE

4" SH

6" SH SH SF STUB IN WITH REINFORCEMENT PAD

8" SI SH SH

10" SI SI SH SH SH STUB 0N WITHOUT REINFORCEMENT PAD


5
TE

12" SI SI SI SH SH
O
N

14" SI SI SI SI SH SE SE STUB 0N WITH REINFORCEMENT PAD


ER
EF

16" SF SF SF SF SF SE SE
R

18" SF SF SF SF SF SF SE SE

20" SF SF SF SF SF SF SF SE SE

24" SF SF SF SF SF SF SF SF SE SE

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SPECIFICATION NUMBER

PIPING MATERIAL SPECIFICATION 254624-400-SP-PIP-001


PROJECT No. 254624
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-
PIPING CLASS: A20A0 PROJECT NAME
WHITE OIL TERMINAL

REV. No. 0
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
SHEET NO. : 28 OF 31

POUR POINT DEPRESSANT, CATENE IMPROVER, LUBRICITY IMPROVER,


SERVICE CORROSION ALLOWANCE 0 mm
ANTIOXIDANT IMPROVER, MARKER, BLUE DYE
SERVICE CODE DOS GOVERNING RATED CONDITION
PRES : 20 kg/cmg, TEMP : 38C

RATED TEMPERATURE (C) -29 38 50 65 RATING 150#

RATED PRESSURE (Kg/cmg) 20 20 19.58 19.12

SCH. / THK. DIMENSIONAL


ITEM CODE TYPE SIZE RANGE (NB) MATERIAL ENDS NOTES REMARKS
RATING STANDARD

PIPE

PIPE 1/2"- 1 1/2" SCH 40S ASTM A312 GR TP304, SMLS PE ASME B36.19

PIPE 2" - 3" SCH 10S ASTM A312 GR TP304, SMLS BE ASME B36.19

PIPE NIPPLE 1/2" 1 1/2" SCH 40S ASTM A312 GR TP304, SMLS TBE ASME B36.19

FITTINGS

ELBOW 90 DEG 1/2"- 1 1/2" 3000# ASTM A182 GR F304 SW ASME B16.11

ELBOW 90 DEG 2" - 3" SCH 10S ASTM A403 GR WP304, SMLS BW ASME B16.9 R = 1.5D

ELBOW 45 DEG 1/2"- 1 1/2" 3000# ASTM A182 GR F304 SW ASME B16.11

ELBOW 45 DEG 2" - 3" SCH 10S ASTM A403 GR WP304, SMLS BW ASME B16.9 R = 1.5D

EQUAL TEE 1/2"- 1 1/2" 3000# ASTM A182 GR F304 SW ASME B16.11

EQUAL TEE 2" - 3" SCH 10S ASTM A403 GR WP304, SMLS BW ASME B16.9

REDUCING TEE 1/2" - 1 1/2" 3000# ASTM A182 GR F304 SW ASME B16.11

REDUCING TEE 3" X 2" SCH 10S ASTM A403 GR WP304, SMLS BW ASME B16.9

SCH 10S x SCH


SWAGE CONC. 2"x(1/2" to 1 1/2") ASTM A182 GR F304 LEB-SEP MSS SP-95
40S
SCH 10S x SCH
SWAGE CONC. 3"x(1/2" to 1 1/2") ASTM A182 GR F304 LEB-SEP MSS SP-95
40S
SCH 10S x SCH
SWAGE CONC. 4"x(1/2" to 1 1/2") ASTM A182 GR F304 LEB-SEP MSS SP-95
40S

SCH 10S x SCH


SWAGE ECC. 2"x(1/2" to 1 1/2") ASTM A182 GR F304 LEB-SEP MSS SP-95
40S
SCH 10S x SCH
SWAGE ECC. 3"x(1/2" to 1 1/2") ASTM A182 GR F304 LEB-SEP MSS SP-95
40S
SCH 10S x SCH
SWAGE ECC. 4"x(1/2" to 1 1/2") ASTM A182 GR F304 LEB-SEP MSS SP-95
40S

REDUCER CONC. 3" X 2" SCH 10S ASTM A403 GR WP304, SMLS BW ASME B16.9

REDUCER ECC. 3" X 2" SCH 10S ASTM A403 GR WP304, SMLS BW ASME B16.9

CAP 2" - 3" SCH 10S ASTM A403 GR WP304, SMLS BW ASME B16.9

COUPLING FULL 1/2" -1 1/2" 3000# ASTM A182 GR F304 SW ASME B16.11

COUPLING HALF 1/2" -1 1/2" 3000# ASTM A182 GR F304 SW ASME B16.11

STUB END 2" - 3" SCH 10S ASTM A403 GR WP304, SMLS BW ASME B16.9

REVISION A B C D

ISSUED FOR APPROVAL

PREP. BY / DATE SAB / 15.10.09

CHKD. BY / DATE MAW / 15.10.09

APPR. BY / DATE SNA / 15.10.09

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SPECIFICATION NUMBER

PIPING MATERIAL SPECIFICATION 254624-400-SP-PIP-001


PROJECT No. 254624
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-
PIPING CLASS: A20A0 PROJECT NAME
WHITE OIL TERMINAL

REV. No. 0
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
SHEET NO. : 29 OF 31

ITEM CODE / SCH. / THK. DIMENSIONAL


TYPE SIZE RANGE (NB) MATERIAL ENDS NOTES REMARKS
TAG NO. RATING STANDARD

FLANGES

SWRF : FINISH 63-125


1/2" - 1 1/2" 150# ASTM A182 GR F304 RF ASME B16.5
In AARH

SORF : FINISH 63-125


2"-3" 150# ASTM A182 GR F304 RF ASME B16.5
In AARH

SWRF : FINISH 63-125


1/2" - 1 1/2" 150# ASTM A105 RF ASME B16.5
In AARH
SORF : FINISH 63-125
2"-3" 150# ASTM A105 RF ASME B16.5
In AARH

BLINDS

BLIND FLANGE, RF FINISH


1/2" - 3" 150# ASTM A182 GR F304 RF ASME B16.5
63 to 125 In AARH

SPECTACLE BLIND,
1/2" - 3" 150# ASTM A182 GR F304 RF ASME B16.5
FINISH 63 to 125 In AARH

GASKETS

SS304 SPIRAL WOUND, GRAPHITE


GASKET 1/2" - 3" 150# FILLER WITH CS OUTER RING, 4.5 mm ASME B16.20 4
THK

FASTENERS

ASME B 18.2.1/
STUD BOLT / NUT 1/2" - 4" 150# ASTM A193 Gr.B7 / ASTM A194 Gr 2H RF
ASME B 18.2.2

VALVES

BODY-ASTM A182 GR F304 TRIM-


BALL VALVE 1/2"- 1 1/2" 800# SW BS EN ISO 17292
STELLITED, STEM-SS304
FLANGED TO ASME
BALL VALVE 2" -3" 150# BODY-ASTM A351 GR CF8, TRIM-SS304 B16.5 RF, 63 TO 125 BS EN ISO 17292
InAARH

BODY-ASTM A182 GR F304 TRIM-


GATE VALVE 1/2"- 1 1/2" 800# SW API 602
STELLITED, STEM-SS304

FLANGED TO ASME
GATE VALVE 2" -3" 150# BODY-ASTM A351 GR CF8, TRIM-SS304 B16.5 RF, 63 TO 125 API600
InAARH

BODY-ASTM A182 GR F304 TRIM-


GLOBE VALVE 1/2" 1 1/2" 800# SW BS EN ISO 15761
STELLITED, STEM-SS304
FLANGED TO ASME
GLOBE VALVE 2" - 4" 150# BODY-ASTM A351 GR CF8, TRIM-SS304 B16.5 RF, 63 TO 125 BS 1873
InAARH

BODY-ASTM A182 GR F304 TRIM-


CHECK VALVE 1/2" 1 1/2" 800# SW BS EN ISO 15761
STELLITED, STEM-SS304
FLANGED TO ASME
CHECK VALVE 2" - 4" 150# BODY-ASTM A351 GR CF8, TRIM-SS304 B16.5 RF, 63 TO 125 BS 1868
InAARH

SPECIAL PARTS

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SPECIFICATION NUMBER

PIPING MATERIAL SPECIFICATION 254624-400-SP-PIP-001


PROJECT No. 254624
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-
PIPING CLASS: A20A0 PROJECT NAME
WHITE OIL TERMINAL

REV. No. 0
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
SHEET NO. : 30 OF 31

NOTES:

NOTE 1 : REFER " PIPING SPECIFICATION INDEX " DOC NO. 254624-400-SP-PIP-002 Rev D, FOR SPECIAL REQUIREMENT & RADIOGRAPHY ETC.

NOTE 2: REFER "GENERAL NOTES DOC NO. 254624-400-SP-PIP-001" ON PIPING MATERIAL SPECIFICATION FOR FURTHER DESCRIPTION .

NOTE 3 : PIPE WALL THICKNESS CALCULATIONS ARE BASED ON THE RATED TEMP. & PRESSURE CONDITION ( CLASS CONDITION ) .

NOTE 4: REFER TABLE-1 OF ANNEXURE- FOR PRESSURE CLASS: 150# BOLTING TABLE

BRANCHING TABLE

BRANCH SIZE

SIZE 1/2" 3/4" 1" 1 1/2" 2" 3"

1/2" T LEGEND
HEADER SIZE

3/4" T T T TEE (EQUAL / REDUCING)

1" T T T HC HALF COUPLING

1 1/2" T T T T ES BW TEE & REDUCING SWAGE

2" HC HC HC ES T

3" HC HC HC HC T T

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VISAKH MARKETING INSTALLATION RESITEMENT
PROJECT - WHITE OIL TERMINAL
254624-400-SP-PIP-001 Rev: 0 Sheet 31 of 31

ANNEXURE-
TABLE- 1 : STUD BOLT LENGTH FOR ASME B16.5, 150# R.F. FLANGE

NOMINAL PIPE SIZE Bolt Diamete Bolt Length Pieces of Bolts


(inches) (mm) (inches) (mm) per Set

1/2 15 1/2 65 4
3/4 20 1/2 70 4
1 25 1/2 70 4
1 1/4 32 1/2 75 4
1 1/2 40 1/2 75 4
2 50 5/8 90 4
2 1/2 65 5/8 95 4
3 80 5/8 95 4
3 1/2 90 5/8 95 8
4 100 5/8 95 8
5 125 3/4 100 8
6 150 3/4 105 8
8 200 3/4 115 8
10 250 7/8 120 12
12 300 7/8 125 12
14 350 1 140 12
16 400 1 140 16
18 450 1 1/8 155 16
20 500 1 1/8 165 20
24 600 1 1/4 180 20

NOTES :
1 For calculating bolt length, positive tolerance on flange thickness is considered but
negative tolerance on bolt is not considered

2 Gasket thickness = 3 mm / 4.5 mm wherever applicable

3 Bolt length includes height of points

4 Bolt material spec. : ASTM A193 and A194.

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Doc No:254624-400-SP-PIP-003 Rev: 0 Page 1 of 23

SPECIFICATION FOR PAINTING:


PIPING & EQUIPMENTS

Hindustan Petroleum Corporation Ltd Mott MacDonald Consultants (India) Pvt. Ltd.
Visakha Dispatch Station Kothari House, CTS No. 185
VR-ATP Area, Naval Base Post Off Andheri - Kurla Road
Visakhapatnam - 530 014 Andheri (East)
Andhra Pradesh Mumbai 400 059

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Doc No:254624-400-SP-PIP-003 Rev: 0 Page 2 of 23

SPECIFICATION FOR PAINTING:


PIPING & EQUIPMENTS

Client HINDUSTAN PETROLEUM CORPORATION LTD.


MMCI Project No. 254624

Issue and Revision Record:

Rev Date Originator Checked Approved Description

A 14/07/09 HBS MAW/JP SNA Issued for Information

B 15/10/09 SRP JSP SNA Issued for Approval

0 25/03/10 GVC JSP SNA Issued for execution

Group Disclaimer

"This document has been prepared for the titled project or named part thereof and should not be relied upon or used
for any other project without an independent check being carried out as to its suitability and prior written authority
of Mott MacDonald being obtained. Mott MacDonald accepts no responsibility or liability for the consequences of
this document being used for a purpose other than the purposes for which it was commissioned. Any person using or
relying on the document for such other purpose agrees, and will by such use or reliance be taken to confirm his
agreement, to indemnify Mott MacDonald for all loss or damage resulting therefrom. Mott MacDonald accepts no
responsibility or liability for this document to any party other than the person by whom it was commissioned."

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Doc No:254624-400-SP-PIP-003 Rev: 0 Page 3 of 23

List of Contents Page No.

1 General....................................................................................................................................5
2 Scope.......................................................................................................................................5
3 Codes & Standards..................................................................................................................6
4 Equipment ...............................................................................................................................7
5 Surface Preparation, Non Compatible Shop Primer, Coating Procedure, Application &
Repair and Documentation .....................................................................................................7
6 Documentation......................................................................................................................13
7 Paint Materials ......................................................................................................................16
8 Painting System ....................................................................................................................17
9 Storage ..................................................................................................................................18
10 Piping Colour Code...............................................................................................................18
11 Identification of Vessels, Pumps, Piping Etc........................................................................18
12 Inspection and Testing ..........................................................................................................18
13 Guarantee ..............................................................................................................................20
14 Qualification Criteria of Painting Contractor .......................................................................20
Annexure 1: List of Recommended Manufacturers....................................................................21
Annexure 2: Paint Colour Code for Piping.................................................................................22

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Doc No:254624-400-SP-PIP-003 Rev: 0 Page 4 of 23

Abbreviations:

CS : Carbon Steel

DFT : Dry Film Thickness

DM : De-mineralized

GI : Galvanized Iron

ID : Internal Diameter

MS : Mild Steel

NB : Nominal Bore

OD : Outside Diameter

RCC : Reinforced Cement Concrete

WFT : Wet Film Thickness

Company : Mott Macdonald Consultants India Pvt. Ltd.

Owner : Hindustan Petroleum Corporation Limited

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Doc No:254624-400-SP-PIP-003 Rev: 0 Page 5 of 23

1 General
1.1 This technical specification shall be applicable for the work covered by the contract, and
without prejudice to the various codes of practice, standard specifications etc. It is understood
that contractor shall carry out the work in all respects with the best quality of materials and
workmanship and in accordance with the best engineering practice and instructions of
Company Site Representative.

1.2 Wherever it is stated in the specification that a specific material is to be supplied or a specific
work is to be done, it shall be deemed that the same shall be supplied or carried out by the
contractor. Any deviation from this standard without written deviation permit from appropriate
authority will result in rejection of job.

2 Scope
2.1 Scope of work covered in the specification shall include, without being limited to the following.

2.1.1 This specification defines the requirements for surface preparation, selection and application of
paints on external surfaces of piping, vessels, etc. The items listed in the heading of tables of
paint systems is indicative only, however the contractor is fully responsible for supply of all
paint materials, carrying out all the necessary painting, coating and lining on external and
internal surfaces as per the tender requirement.

2.2 Extent of Work


2.2.1 The following surfaces and materials shall require shop, pre-erection and field painting:

a. All uninsulated carbon steel piping fittings and valves (including painting of
identification marks), furnace, ducts and stacks.

b. All uninsulated C.S. equipment like columns, vessels, drums, heat exchangers, pumps,
compressors, electrical panels and motors etc.

c All items contained in a package unit as necessary.

d. All structural steel work, pipe, structural steel supports, Equipment like Pump etc;
walkways, handrails, ladders, Platforms etc.

e Identification colour bands on all piping as required including insulated aluminium clad,
Galvanized and nonferrous piping.

f Identification lettering / numbering on all painted surfaces of piping insulated aluminium


clad, galvanized and non-ferrous piping.

g Marking / identification signs on painted surfaces of piping Hazardous service.

h Supply of all primers, paints and all other materials required for painting other than
Owner's supply.

i Over insulation surface of pipes wherever required.

j Painting under insulation for carbon steel as specified.

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k Repair work of damaged / pre-erection / fabrication shop primer and weld joints at field.

2.2.2 The following surfaces and materials shall not require painting in general. However, if there are
any specific requirements by the owner, the same shall be painted as per the relevant
specifications:

a. Plastic and / or plastic coated materials

c. Non-ferrous materials like aluminium etc

2.3 Unless otherwise instructed final painting on pre-erection / shop primed pipes shall be painted
in the field, only after the mechanical completion, testing on systems are completed as well as
after completion of steam purging wherever required.

2.4 Changes and deviations required for any specific job due to client requirement or otherwise
shall be referred to Company for deviation permit.

3 Codes & Standards


3.1 Without prejudice to the provision of Clause 1.1 above and the detailed specifications of the
contract, the following codes and standards shall be followed for the work covered by this
contract.

IS-5, 2004 Ed. : Paint Colour Code for Piping

IS-101, 1964 Ed. : Methods of test for ready mixed paints and enamels.

ASA A 13.1-1981 : Scheme for identification of piping systems:


American National Standards Institution.

IS 2379-1990 : Indian Standard for Pipeline Identification-Colour Code.

3.2 Surface Preparation Standards


Following standards shall be followed for surface preparations:

3.2.1 Swedish Standard - SIS-05 5900-1967 (Surface preparations standards for Painting Steel
Surfaces).

This standard contains photographs of the various standards on four different degrees of rusted
steel and as such is preferable for inspection purpose by the Company Site Representative.

3.2.2 Steel Structures Painting Council, U.S.A. (Surface Preparation Specifications (SSPC-SP).

3.2.3 British Standards (Surface Finish of Blast-cleaned for Painting) BS-4232.

3.2.4 National Association of Corrosion Engineers, U.S.A., (NACE).

3.3 The contractor shall arrange, at his own cost, to keep a set of latest edition of above standards
and codes at site.

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3.4 The paint manufacturer's instructions shall be followed as far as practicable at all times.
Particular attention shall be paid to the following:

a. Instructions for storage to avoid exposure as well as extremes of temperature.


b. Surface preparation prior to painting.
c. Mixing and thinning.
d. Application of paints and recommended limit on time intervals between coats.

4 Equipment
4.1 All tools, brushes, rollers, spray Guns, blast material, hand power tools for cleaning and all
equipments, scaffolding materials, shot / sand blasting equipments & air compressors etc.
required to be used shall be suitable for the work and all in good order and shall be arranged by
the contractor at site and in sufficient quantity.

4.2 Mechanical mixing shall be used for paint mixing operations in case of two pack systems
except that the Company Site Representative may allow the hand mixing of small quantities at
his discretion.

5 Surface Preparation, Non Compatible Shop Primer, Coating Procedure,


Application & Repair and Documentation

5.1 General
5.1.1 In order to achieve the maximum durability, one or more of following methods of surface
preparation shall be followed, depending on condition of steel surface and as instructed by
Company Site Representative. Adhesion of the paint film to surface depends largely on the
degree of cleanliness of the metal surface. Proper surface preparation contributes more to the
success of the paint protective system.

a. Manual or hand tool cleaning.


b. Mechanical or power tool cleaning.
c. Blast cleaning.

5.1.2 Mill scale, rust, rust scale and foreign matter shall be removed fully to ensure that a clean and
dry surface is obtained. The minimum acceptable standard in case of manual or hand tool
cleaning shall be ST.2 or equivalent, in case of mechanical or power tool cleaning it shall be
ST.3 or equivalent in case of blast cleaning it shall SA 2-1/2 OR equivalent as per Swedish
Standard SIS-05-5900-1967 or equivalent. Where highly corrosive conditions exist, then blast
cleaning shall be SA 3 as per Swedish Standard.

Remove all other contaminants, oil, grease etc. by use of an aromatic solvent prior to surface
cleaning.

5.1.3 Blast cleaning shall not be performed where dust can contaminate surfaces undergoing such
cleaning or during humid weather conditions having humidity exceed 85%. The temperature of
the substrate shall be at least 3deg.C above the dew point. Desiccant type De-humidifiers shall
be used to maintain the Relative Humidity and Temperature during the application of coating
materials. The RH (Relative Humidity) shall be maintained at less that 60% and air temperature
inside the tanks in the range of 25 40 deg.C shall be maintained for proper chemical curing of
the two component (epoxy) internal coatings of storage tanks. The Dehumidifiers shall be based
on at least two air charges per hour of the enclosure.

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5.1.4 Irrespective of the method of surface preparation, the first coat of primer must be applied by
brush on dry surface. This should be done immediately and in any case within 4 hours of
cleaning of surface. However, at times of unfavourable weather conditions, the Company Site
Representative shall have the liberty to control the time period, at his sole discretion and/or to
insist on re-cleaning, as may be required, before primer application is taken up. In general,
during unfavourable weather conditions, blasting and painting shall be avoided as far as
possible.

5.2 Procedure of Surface Preparation

5.2.1 Blast Cleaning

5.2.1.1 Shot/ Grit Blast Cleaning


The surfaces shall be blast cleaned using one of the abrasives: A12O3 particles chilled cast iron
or malleable iron and steel at pressure of 7 kg/cm at appropriate distance and angle depending
of nozzle size maintaining constant velocity and pressure. Chilled cast iron, malleable iron and
steel shall be in the form of shot or grit of size not greater than 0.055 maximum in case of steel
and malleable iron and 0.04 maximum in case of chilled iron. Compressed air shall be free
from moisture and oil. The blasting nozzles should be venturi style with tungsten carbide or
boron carbide as the materials for liners. Nozzles orifice may vary from 3/16 to . On
completion of blasting operation, the blasted surface shall be clean and free from any scale or
rust and must show a grey white metallic lustre. Primer or first coat of paint shall be applied
within 4 hours of surface preparation. Blast cleaning shall not be done outdoors in bad weather
without adequate protection or when there is dew on the metal, which is to be cleaned. Surface
profile shall be uniform to provide good key to the paint adhesion (i.e. 35 to 50 microns). If
possible vacuum collector shall be installed for collecting the abrasives and recycling.

5.2.2 Mechanical or Power Tool Cleaning


Power tool cleaning shall be done by mechanical striking tools, chipping hammers, grinding
wheels or rotating steel wire- brushes. Excessive burnish of surface shall be avoided as it can
reduce paint adhesion. On completion of cleaning, the detached rust mill scale etc. shall be
removed by clean rags and /or washed by water or steam and thoroughly dried with compressed
air jet before application of paint.

5.2.3 Manual or hand tool cleaning


Manual or hand tool cleaning is used only where safety problems limit the application of other
surface preparation procedure and hence does not appear in the tables of paint systems.

Hand tool cleaning normally consists of the following:

a. Hand de-scaling and/ or hammering


b. Hand scraping
c. Hand wire brushing

Rust, mill scale spatters, old coatings and other foreign matter, shall be removed by hammering,
scrapping tools, emery paper cleaning, wire brushing or combination of the above methods. On
completion of cleaning, loose material shall be removed from the surface by clean rags and the
surface shall be bushed, swept, dusted and blow off with compressed air/steam to remove all
loose matter. Finally the surface may be washed with water and dried for effective cleaning.

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5.3 Non-Compatible shop coat primer


The compatibility of finishing coat should be confirmed from the paint manufacturer. In the
event of use of primer such as zinc Rich epoxy, inorganic zinc silicate etc. as shop coat, the
paint system shall depend on condition of shop coat. If the shop coat is in satisfactory condition
showing no major defect, the shop coat shall not be removed. The touch up primer and
finishing coat(s) shall be identified for application by Company Site Representative.

5.4 Shop primed surfaces will only be 'spot cleaned' in damaged areas by means of power tool
brush cleaning or hand tool cleaning and then spot primed before applying one coat of field
primer unless otherwise specified. If shop primer is not compatible with field primer then shop
coat primer should be completely removed before application of selected paint system for
particular environment.

5.5 Coating Procedure and Application


5.5.1 Surface shall not be coated in rain, wind or in environment where injurious airborne elements
exists, when the steel surface temperature is less than 5F above dew point when the relative
humidity is greater than 85% or when the temperature is below 40F. De-humidifier equipment
shall be used to control the RH and Dew point for proper curing of internal coating of storage
tanks.

5.5.2 Blast cleaned surface shall be coated with one complete application of primer as soon as
practicable but in no case later than 4 hrs. the same day.

5.5.3 To the maximum extent practicable, each coat of material shall be applied as a continuous film
uniform thickness free of probes. Any spots or areas missed in application shall be recoated and
permitted to dry before the next coat is applied. Applied paint should have the desired wet film
thickness.

5.5.4 Each coat shall be in proper state of cure or dryness before the application of succeeding coat.
Material shall be considered dry for recoating when an additional coat can be applied without
the development of any detrimental film irregularities, such as lifting or loss of adhesion of the
under coat. Manufacturer instruction shall be followed for inter coat interval.

5.5.5 When the successive coat of the same colour have been specified, alternate coat shall be tinted,
when practical, sufficiently to produce enough contrast to indicate complete coverage of the
surface. The tinting material shall be compatible with the material and not detrimental to its
service life.

5.5.6 Air spray application shall be in accordance with the following:

a. The equipment used shall be suitable for the intended purpose, shall be capable of
properly atomizing the paint to be applied, and shall be equipped with suitable pressure
regulators and gauges. The air caps, nozzles, and needles shall be those recommended by
the manufacturer of the equipment for the material being sprayed. The equipment shall be
kept in satisfactory condition to permit proper paint application.

b. Traps or separators shall be provided to remove oil and condensed water from the air.
These traps or separators must be of adequate size and must be drained periodically
during operations. The air from the spray gun impinging against the surface shall show
no condensed water or oil.

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c. Ingredients shall be kept properly mixed in the spray pots or containers during
application by continuous mechanical agitation.

d. The pressure on the material in the pot and of the air at the gun shall be adjusted for
optimum spraying effectiveness. The pressure on the material in the pot shall be adjusted
when necessary for changes in elevation of the gun above the pot. The atomizing air
pressure at the gun shall be high enough to properly atomize the paint but not so high as
to cause excessive fogging of paint, excessive evaporation of solvent, or less by over
spray

e. Spray equipment shall be kept sufficiently clean so that dirt, dried paint, and other foreign
materials are not deposited in the paint film. Any solvents left in the equipment shall be
completely removed before applying paint to the surface being painted.

f. Paint shall be applied in a uniform layer, with overlapping at the edge of the spray
pattern. The spray patterns shall be adjusted so that the paint is deposited uniformly.
During application, the gun shall be held perpendicular to the surface and at a distance,
which will ensure that a wet layer of paint is deposited on the surface. The trigger of the
gun should be released at the end of each stroke.

g. All runs and sags shall be brushed out immediately or the paint shall be removed and the
surface repainted.

h. Areas inaccessible to the spray gun shall be painted by brush; if not accessible by brush,
daubers or sheepskins shall be used.

i. All nameplates, manufacturers identification tags, finished flange faces, control valve
items and similar items shall be masked to prohibit coating deposition. If these surfaces
are coated, the component shall be cleaned and resorted to its original condition.

j. Edges of structural shapes and irregular coated surfaces shall be coated first and an extra
pass made later.

k. If spray gun shows choking, immediately de-choking procedure shall be followed.

5.5.7 Airless spray application shall be in accordance with the following procedure: as per steel
structure paint Manual Vol.1 & Vol.2 by SSPC, USA, Air less spray relies on hydraulic
pressure rather than air atomization to produce the desired spray. An air compressor or electric
motor is sued to operate a pump to produce pressures of 1000 to 6000 psi. Paint is delivered to
the spray gun at this pressure through a single hose within the gun; a single paint stream is
divided into separate streams, which are forced through a small orifice resulting in atomization
of paint without the use of air. This results in more rapid coverage with less over spray. Airless
spray usually is faster, cleaner, more economical and easier to use than conventional air spray.

Airless spray equipment is mounted on wheels, and paint is aspirated in a hose that sucks paint
from any container, including drums. The unit shall have inbuilt agitator that keep the paint
uniformly mixed during the spraying. The unit shall consist of inbuilt strainer. Usually very
small quantities of thinning are required before spray. In case of High Build Epoxy coating
(two pack). 30:1 pump ratio and 0.020-0.023 tip size will provide a good spray pattern. Ideally
fluid hoses should not be less than 3/8 ID and not longer than 50 ft to obtain optimum results.

In case of gun choking, de-choking steps shall be followed immediately.

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5.5.8 Brush application of paint shall be in accordance with the following:

a. Brushes shall be of a style and quality that will enable proper application of paint.

b. Rounds or oval brushes are most suitable for rivets, bolts, irregular surface, and rough or
pitted steel. Wide flat brushes are suitable for large flat areas, but they shall not have
width over five inches.

c. Paint shall be applied into all corners.

d. Any runs or sags shall be brushed out.

e. There shall be a minimum of brush marks left in the applied paint.

f. Surfaces not accessible to brushes shall be painted by spray, daubers, or sheepskin.

5.5.9 Manual application by sling (where 6 O clock position of pipe is not approachable)
a A canvas strip (alternatively a tinplate strip) about 450 mm wide and 1.5m long is held
under the pipe by two men from the top in a sling-like position
b It is then moved up and down and slowly moved forward while fresh coating is poured on
top of the pipe.
c The men manipulate the sling so that an even coating is obtained all round the bottom.
This work shall be done very carefully and by experienced personnel. There shall not be
any formation of Whiskers and holes in the coating. The coating film shall be inspected
at the bottom by mirror.

5.5.10 For each coat the painter should know the WFT corresponding to the specified DFT and
standardize the paint application technique to achieve the desired WFT. This has to be ensured
in the qualification trial.

5.6 Drying of coated surfaces


5.6.1 No coat shall be applied until the preceding coat dries off completely. The material shall be
considered dry for re-coating when another coat can be applied without the development of any
film irregularities such as lifting or loss of adhesion of undercoats. Drying time of the applied
coat should not exceed maximum specified for it as a first coat; if it exceeds the paint material
has possibly deteriorated or mixing is faulty.

5.6.2 No paint shall be force dried under conditions, which will cause cracking, wrinkling, blistering
formation of pores, or detrimentally affect the conditions of the paint.

5.6.3 No drier shall be added to paint on the job unless specifically called for in the manufacturers
specification for the paint.

5.6.4 Paint shall be protected from rain, condensation, contamination, snow and freezing until dry to
the fullest extent practicable.

5.7 Repair of damaged paint surface


5.7.1 Where paint has been damaged in handling and in transportation, the repair of damaged coating
of pre-erection/fabrication shall be as given below.

5.7.2 Repair of damaged inorganic zinc silicate primer or Etch Primer after erection/welding:

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Quickly remove the primer from damaged area by mechanical scraping and emery paper to
expose the white metal. Blast cleans the surface if possible. Feather the primer over the intact
adjacent surface surrounding the damaged area by emery paper.

5.7.3 Repair of damaged pre-erection and shop priming in the design temperature range of -90 C to
300 C.

- Surface preparation shall be done as per procedure 5.2.


- One coat of P-1 /P-2 shall be applied wherever damage is observed on pre-erection / pre-
fabrication / shop primer of Inorganic Zinc Silicate coating (P-1) or Etch Primer (P-2).

5.8 Paint Application


5.8.1 Shop priming / pre-erection priming with P-1 shall be done only on blasted surface.

5.8.2 Shop priming / pre-erection priming with P-1 shall be done only with airless spray.

5.8.3 For large flat surface field painting shall be done by airless spray otherwise brush can be used.

5.9 Surfaces not to be painted


5.9.1 The following are not to be painted and must be protected from painting:
Porcelain
Gauge Glasses
Meter Faces
Valve Stem and Threads
Working Surfaces of Equipment
Name Plates
Aluminum, Plastic and Stainless Steel
Insulation or Fireproofing
Galvanized Steel
Concrete, Transite, Masonry, Stucco, Etc.
Factory Finished Control Panels
Factory Finished Instrument Cases and Meters
Factory Finished Equipment, Including Filters, Control Valves, Etc.
Factory Finished Buildings

5.9.2 Masking or compounds used to protect non-painted surface must be removed prior to
completion of the job.

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6 Documentation

A written quality plan with procedure for qualification trials and for the actual work.
Daily progress report with details of weather conditions, particular of applications, no of
coats and type of materials applied, anomalies, progress of work versus program.
Results of measurement of temperatures relative humidity, surface profile, film thickness,
holiday detection, adhesion tests with signature of appropriate authority.
Particulars of surface preparation and paint application during trials and during the work.
Details of non-compliance, rejects and repairs.
Type of testing equipments and calibration.
Code and batch numbers of paint materials used.

6.1 Field Safety and Hygiene

Industrial hygiene and safe working practice in connection with the painting work shall be
strictly followed to avoid potential hazards to health and of fire. Special care shall be taken with
regard to the following matters:

6.1.1 When surfaces are to be prepared by blast cleaning or with the use of power tools, protectors
such as goggles, mask etc. shall be used.

6.1.2 When painting work is to be carried out using organic solvent in an almost airtight
environment, appropriate ventilating and lighting equipments shall be provided. Additionally,
appropriate protectors such as gas masks etc. shall be worn.

6.1.3 Monitor for any fire around the work location and extinguish the fire prior to work, if observed.

6.1.4 All the safety requirements stated in the relevant equivalent Standards and its component parts
apply in addition to any applicable federal, state and local rules and requirements. They shall be
in accord with the instruction and requirements of insurance underwriters.

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Table-1 (For Clause 5.0): Surface Preparation Standards

Sl. Various International Standards


Description Remarks
No. (Equivalent)
Swedish
SSPC- British
Standard NACE,
SP Standard
SIS-05- USA
USA BS-4232;
5900
1 Manual or hand tool ST.2 SSPC- -- -- This method is
Cleaning SP-2 applied when
the surface is
Removal of loose rust, exposed to
loose mill scale and loose normal
paint, chipping, scrapping, atmospheric
standing and wire conditions
brushing. Surface should when other
have a faint metallic sheen methods cannot
2 Mechanical or power tool ST.3 SSPC- -- -- be adopted and
Cleaning Removal of loose SP-3 also for spot
rust loose mill scale and cleaning during
loose paint to degree maintenance
specified by power tool painting.
chipping, de-scaling,
sanding, wire brushing and
grinding, after removal of
dust, surface should have a
pronounced metallic sheen.

3.1 White metal Blast cleaning SA 3 SSPC- NACE# First Where


to white metal cleanliness. SP-5 1 Quality extremely clean
Removal of all visible rust. surface can be
Mill scale, paint & foreign expected for
matter 100% cleanliness prolong life of
with desired surface paint system.
profile.

3.2 Near white metal Blast SA 2 SSPC- NACE# Second The minimum
cleaning to near white SP-10 2 Quality requirement for
metal cleanliness, until at chemically
least 95% of each element resistant paint
of surface area is free of all systems such as
visible residues with epoxy, vinyl,
desired surface profile. polyurethane
based and
inorganic zinc
silicate paints,
also for
conventional
paint systems
used under
fairly corrosive

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Sl. Various International Standards


Description Remarks
No. (Equivalent)
Swedish
SSPC- British
Standard NACE,
SP Standard
SIS-05- USA
USA BS-4232;
5900
conditions to
obtain desired
life of paint
system.

3.3 Commercial Blast SA 2 SSPC- NO.3 Third For steel


Blast cleaning until at least SP-6 Quality required to be
two-third of each element painted with
of surface area is free of all conventional
visible residues with paints for
desired surface profile. exposure to
mildly
corrosive
atmosphere for
longer life of
the paint
systems.

3.4 Brush-off Blast SA 1 SSPC- NO.4


Blast cleaning to white SP-7
metal cleanliness, removal
of all visible rust, mill
scale, paint & foreign
matter. Surface profile is
not so important

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7 Paint Materials
Paint manufacturers shall furnish the characteristics of all paints materials on printed literature,
along with the test certificate for all specified characteristics given in this specification. All the
paint materials shall be on first quality and conform to the following general characteristics as
mentioned below.

7.1 Inorganic Zinc Silicate Coating ( Code: P-1)

A two pack air drying self curing solvent based Inorganic Zinc silicate coating for use on steel
surfaces.

Volume Solids (Approx.) : 60%vol by solids


Dry film thickness per coat : 65-75 microns
Theoretical Coverage : 8-9 sq.m/ coat/litre
Weight per Litre : 2.2 Kg/litre
Touch dry at 30 C : 30minutes
Hard Dry at 30 C : 12Hrs.
Over coating Intervals : Min: 8 Hrs at 20 C & 50% RH
Pot life at 30 C : 4-6 Hrs

7.2 Etch Primer (Code: P-2)

A two pack Polyvinyl butyral Resin medium cured with Phosphoric acid solution pigmented
with Zinc Tetroxy Chromate.

Volume Solids (Approx.) : 7-8%


Dry film thickness per coat : 8-10micron
Theoretical Coverage : 8-10
Weight per Litre : 1.2
Touch dry at 30 C : 2Hrs
Hard Dry at 30 C : 24Hrs
Over coating Intervals : Min: 4-6Hrs
Pot life at 30 C : not applicable

7.3 Zinc Phosphate Epoxy Primer (Code: P-3)

A Two component Polyamide cured epoxy resin medium, pigmented with zinc phosphate.

Volume Solids (Approx.) : 40%


Dry film thickness per coat : 40-50micron
Theoretical Coverage : 8-10sq.m/coat/litre
Weight per Litre : 1.4 Kg/litre
Touch dry at 30 C : 30 minutes
Hard Dry at 30 C : 24 Hrs
Over coating Intervals : Min: 8 Hrs
Pot life at 30 : 8 Hrs

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7.4 Polyamide Cured High Build Epoxy Micaceous Iron Oxide Coat (Code: F-1)

It is a two component High Build Epoxy Coating ideally suited for exterior application &
pigmented with micaceous iron oxide (MIO), a lamellar plate-like pigment that forms a thick
lustrous layers after application.

Volume Solids (Approx.) : 53% volume by solid


Dry film thickness per coat : 100-125 micron
Theoretical Coverage : 5.3-4.24 sq.m/coat/litre
Weight per Litre : -
Touch dry at 30 C : 2-2.5 Hrs
Hard Dry at 30 C : 5-6 days
Over coating Intervals : -
Pot life at 30 C : 6-8 Hrs

7.5 Acrylic Polyurethane Finish Paint (Code: F-2)


It is two pack Aliphatic Isocytane cured acrylic finish paint. Part-A consist of Polyacrylate
Polyol with appropriate primer extenders, solvent and additives & part-B consist of Aliphatic
Polyisocyanate with appropriate solvents and additives.
Part-A and Part-B are to be mixed together to form a pigmented polyurethane paint in suitable
proportion as recommended by manufacturer.

Volume Solids (Approx.) : 40-45%


Dry film thickness per coat : 30-40 micron
Theoretical Coverage : 10-13sq.m/coat/litre
Weight per Litre : 1.3kg/litre
Touch dry at 30 C : 1 Hr.
Hard Dry at 30 C : Overnight
Over coating Intervals : Min: Overnight (12 Hrs)
Pot life at 30 : 6-8 Hrs.

8 Painting System

8.1 Field Paint System for structural, utility, piping, Equipment, Hydrocarbon Pumps,
Hydrocarbon lines (For Temperature less than 90 C) (Un insulated CS Lines):

ACTIVITY TYPE DFT ()


Surface Preparation SA-2 1/2 -------
Primer Coat P-1 70
Intermediate Coat F-1 100
Final Coat F-2 2 x 60
TOTAL DFT 230

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8.2 For Galvanised Pipe/ Galvanised surface:

ACTIVITY TYPE DFT ()


Surface Preparation ST.2 -------
Primer Coat P-2 8
Intermediate Coat P-3 50
Final Coat F-2 2 x 40
TOTAL DFT 138

NOTES:

1. Covering capacity and DFT depends on method of application. Covering capacity specified
above are theoretical. Allowing the losses during application, min specified DFT should be
maintained.

2. All primers and finish coats should be cold cured and air drying unless otherwise specified.

3. All paints shall be applied in accordance with manufacturer's instructions for surface
preparation, intervals, curing and application. The surface preparation, quality and
workmanship should be ensured.

4. Technical data sheets for all paints shall be supplied at the time of submission of quotations.

8.3 List of recommended Manufacturers


The paints shall conform to the specifications given above and best quality in their products
range of manufacturers listed in AnnexureI.

9 Storage
All paints and painting materials shall be stored only in rooms to be arranged by contractor and
approved by Company Site Representative for the purpose. All necessary precautions shall be
taken to prevent fire. The storage building shall preferably be separate from adjacent building.
A signboard bearing the word PAINT STORAGE NO NAKED LIGHT HIGHLY
INFLAMMABLE shall be clearly displayed outside.

10 Piping Colour Code


The colour code shall be followed as given in Annexure-II.

11 Identification of Vessels, Pumps, Piping Etc


As per colour coding given in Annexure-II

12 Inspection and Testing

13.1 All painting materials including primers and thinners brought to site by contractor for
application shall be procured directly from manufacturer as per specifications and shall be
accompanied by manufacturer's test certificates. Paint formulations without certificates are not
acceptable.
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13.2 Company Site Representative at his discretion may call for tests for paint formulations.
Contractor shall arrange to have such tests performed including batch-wise test of wet paints for
physical & chemical analysis. All costs there shall be borne by the contractor.

13.3 The painting work shall be subject to inspection by Company Site Representative at all times.
In particular, following stage-wise inspection will be performed and contractor shall offer the
work for inspection and approval of every stage before proceeding with the next stage. The
record of inspection shall be maintained in the registers. Stages of inspection are as follows:

(a) Surface preparation

(b) Primer application

(c) Each coat of paint

In addition to above, record should include type of shop primer already applied on equipment
e.g. Red oxide zinc chromate or zinc chromate or Red lead primer etc.

Any defect noticed during the various stages of inspection shall be rectified by the contractor to
the entire satisfaction of Company Site Representative before proceeding further. Irrespective
of the inspection, repair and approval at intermediate stages of work, contractor shall be
responsible for making good any defects found during final inspection/guarantee period/defect
liability period as defined in general condition of contract. Dry film thickness (D F T)) shall be
checked and recorded after application of each coat and extra coat of paint should be applied to
make-up the DFT specified without any extra cost to owner, the extra cost should have prior
approval of Company Site Representative.

13.4 Primer Application


After surface preparation, the primer should be applied to cover the crevices, corners, sharp
edges etc. in the presence of inspector nominated by Company Site Representative.

13.4.1 The shades of successive coats should be slightly different in colour in order to ensure
application of individual coats, the thickness of each coat and complete coverage should be
checked as per provision of this specification. This should be approved by Company Site
Representative before application of successive coats.

13.4.2 The contractor shall provide standard thickness measurement instrument with appropriate
range(s) for measuring. Dry film thickness of each coat, surface profile gauge for checking of
surface profile in case of sand blasting. Holiday detectors and pinhole detector and protector
wherever required for checking in case of immersion conditions shall also be provided by the
contractor.

13.4.3 Prior to application of paints on surfaces of chimneys, the thickness of the individual coat shall
be checked by application of each coat of same paint on M.S.test panel. The thickness of paint
on test panels shall be determined by using gauge such as 'Elkometer'. The thickness of each
coat shall be checked as per provision of this specification. This shall be approved by Company
Site Representative before application of paints on surface of chimney.

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13.4.4 At the discretion of Company Site Representative, the paint manufacturer must provide the
expert technical service at site as and when required. This service should be free of cost and
without any obligation to the owner, as it would be in the interest of the manufacturer to ensure
that both surface preparation and application are carried out as per their recommendations.

13.4.5 Final inspection shall include measurement of paint dry film thickness, Adhesion, Holiday
detection check of finish and workmanship. The thickness should be measured at as many
points/ locations as decided by Company Site Representative and shall be within + 10% of the
dry film thickness, specified in the specifications.

13.4.6 The contractor shall arrange for spot checking of paint materials for Specific gravity, glow time
(ford cup) and spreading rate.

13 Guarantee

14.1 The contractor shall guarantee that the chemical and physical properties of paint materials used
are in accordance with the specifications contained herein/to be provided during execution of
work.

14.2 The contractor shall produce test reports from manufacturer regarding the quality of the
particular batch of paint supplied. The Company Site Representative shall have the right to test
wet samples of paint at random for quality of same, as per the paint materials specification.
Batch test reports of the manufacturer's for each batch of paints supplied shall be made
available by the contractor. The contractor shall stand guarantee for carrying out the
rectification/repair/re-painting of the defects/ failures of painting found during the execution of
painting job and till the expiry of the defect liability period of total project as per the directions
of the Site Representative of Company.

14 Qualification Criteria of Painting Contractor


Painting contractor who is awarded the job under this standard must have necessary
equipments, machinery, tools and tackles for surface preparation, paint application and
inspection. The contractor mush have qualified, trained and experienced surface preparator,
paint applicator, inspector and supervisors. The contractors supervisor, inspector, surface
preparator and paint applicator must be conversant with the standards referred in this
specification. The painting job shall be carried out by the approved agencies of paint
manufacturers and supervised by the approved paint manufacturers own representative or paint
manufacturer their scheme (supply and apply basis).

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Annexure 1: List of Recommended Manufacturers

Indian Vendors
1. Asian Paints (I) Ltd., Mumbai
2. Berger Paints Ltd., Kolkata
3. Goodlass Nerolac Paints Ltd., Mumbai
4. Chemguard Coatings, Mumbai(For Ameron, USA Products only)
5. Chokugu Marine paints Pte. Ltd., Mumbai/Singapore
6. Shalimar Paints Ltd., Kolkata
7. Sigma Coatings, Mumbai.
8. CDC Carboline Ltd., Chennai
9. Premier products Ltd., Mumbai
10. Coromandel Paints & Chemicals Ltd., Visakhapatnam
11. Anupam Enterprises, Kolkata
12. Grand Polycoats, Vadodara
13. Bombay Paints Ltd., Mumbai
14. Akzo Nobel Coatings and Sealants Pvt. Ltd., Bangalore
15. Cipy Polyurethanes Pvt. Ltd., Pune
16. Gunjan Paints Ltd., Ahmedabad
17. Advance Paints Ltd., Mumbai
18. VCM Polyurethane Paints (for polyurethane paints only)
19. Jotun Paints, Chennai (Singapore)
20. Chembond Chemicals Ltd., Navi Mumbai

Foreign Vendors
1. Sigma Coatings, Singapore
2. Ameron, USA
3. Kansai Paints, Japan
4. Hempel Paints, USA
5. Valspar Corporation, USA
6. Akzo Nobel/International Coatings, UK
7. Jotun Paints, Singapore

For De-humidification equipment (on Rental Basis)

1. Technical Drying Equipment (Asia) Pvt. Limited, Gurgaon, Haryana

The following are approved vendors for speciality items (phosphating chemical) only.
1. Mark-chem Incorporated, Mumbai .
2 Chemtreat India Ltd., Navi Mumbai

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Annexure 2: Paint Colour Code for Piping

The following colour coding shall be followed:

COLOUR SHADES
SHADE
SERVICES
CODE GROUND FIRST COLOR SECOND
COLOR BAND COLOUR BAND
Oxford Blue No.
1 High speed diesel oil I ----------- -----------
105 (IS 5)
High speed diesel oil Oxford Blue No. Brilliant Green No.
2 -----------
II 105 (IS 5) 221 (IS-5)
Dark Orange No.
3 Motor spirit oil I ----------- -----------
591 (IS 5)
Dark Orange No. Brilliant Green No.
4 Motor spirit oil II -----------
591 (IS 5) 221 (IS-5)
Golden Yellow
5 Super kerosene oil ----------- -----------
No. 356 (IS 5)
Golden Yellow Brilliant Green No.
6 Soft super kerosene oil No. 356 (Dark) -----------
221 (IS-5)
(IS 5)
Golden Yellow
7 Aviation turbine fuel No. 356 (Dark) ----------- -----------
(IS 5)
IS - 412 Dark
8 Naphtha ----------- -----------
Brown (IS 5)
Bus Green No.
9 Mineral turpentine oil ----------- -----------
299 (IS 5)
Canary Yellow Signal Red No.
10 Hexane No. 304 (Note-2) -----------
537 (Note-2)
Dark Violet No.
11 Ethanol ----------- -----------
796 (IS 5)
Dove Grey No.
12 White oil / slop oil ----------- -----------
694 (IS 5)
Sea Green No.
13 Raw water White (Note-2) -----------
217 (Note-2)
Sea Green No. Light Brown No. Signal Red No.
14 Service water
217 (Note-2) 410 (Note-2) 537 (Note-2)
Sea Green No. Light Brown No.
15 Filtered water -----------
217 (Note-2) 410 (Note-2)

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Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-003 Rev 0.doc
VISAKH MARKETING INSTALLATION RESITEMENT
PROJECT - WHITE OIL TERMINAL
Doc No:254624-400-SP-PIP-003 Rev: 0 Page 23 of 23

COLOUR SHADES
SHADE
SERVICES
CODE FIRST COLOR SECOND
GROUND COLOR
BAND COLOUR BAND
Sea Green No. 217 Light Grey No. Canary Yellow
16 Storm water drain
(Note-2) 631 (Note-2) No. 304 (Note-2)
Sea Green No. 217 Canary Yellow
17 Gardening water No. 304 (Note-2) -----------
(Note-2)
Continuous oil Sea Green No. 217 Canary Yellow Signal Red No.
18 No. 304 (Note-2)
contamination (Note-2) 537 (Note-2)
Sea Green No. 217 French Blue No. Canary Yellow
19 Process water
(Note-2) 166 (Note-2) No. 304 (Note-2)
Canary Yellow No.
20 Nitrogen 304 (Note-2) Black (Note-2) -----------

Sea Green No. 217 Light Grey No.


21 Fresh water -----------
(Note-2) 631 (Note-2)
Fire Red No. 536
22 Fire water ----------- -----------
(IS 5)
Sky Blue No. 101 Silver Grey No.
23 Plant air -----------
(Note-2) 628 (Note-2)
Cooling water Verdigris Green 280 French Blue No.
24 -----------
supply (IS 5) 166 (IS 5)
Verdigris Green 280 French Blue No.
25 Cooling water return -----------
(IS 5) 166 (IS 5)
Sky Blue No. 101 French Blue No.
26 Instrument Air -----------
(Note-2) 166 (Note-2)
Sea Green No. 217 French Blue No.
27 Potable Water -----------
(Note-2) 166 (Note-2)

Notes:
1. Application and arrangement of colour bands shall be as per IS 2379 1990.
2. Service wise selection of colour is as per IS 2379 1990, colour shades as per IS - 5

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Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-003 Rev 0.doc