REKADAYA ELEKTRIKA
REQUISITION
PEKERJAAN PENGIRIMAN (SHIPMENT)ERECTION MEKANIKAL &
ELEKTRIKALBTG ELECTRICAL WORKMETHOD STATEMENT
BARATBENGKALIS, RIAUPAITON 9
INDONESIA
REQUISITION
PEKERJAAN PENGIRIMAN (SHIPMENT)ERECTION MEKANIKAL &
ELEKTRIKALBTG ELECTRICAL WORKMETHOD STATEMENT
DATETANGGA
REV. REMARKSKETERANGAN
L
0 6-1- REQUIREMENT FOR REQUISITIONPROPOSAL
2017241029/10
2
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
1. GENERALUMUM 4
7. ATTACHMENT 710.
SATUAN PENGUKURAN 12
1. PREFACE.......................................................................................................................4
2. PROJECT LOCATION....................................................................................................4
3. ACCES TO SITE............................................................................................................4
4. SITE CONDITION..........................................................................................................4
5. SCOPE OF WORK........................................................................................................5
6. CONFLICT....................................................................................................................11
7. DOCUMENT ................................................................................................................11
8. EXCEPTIONS..............................................................................................................12
9. RESPONSIBILITY........................................................................................................12
10. SUPERVISORS AT SITE..............................................................................................12
11. QC AND HSE REQUIREMENT....................................................................................12
12. SCHEDULE OF WORK...............................................................................................13
13. SUBCONTRACTOR QUALIFICATION........................................................................13
14. TERMINAL POINT FOR CIVIL & STRUCTURAL WORK: ...........................................13
REVISION HISTORICAL SHEET.........................................................................................2
DATE.....................................................................................................................................2
1. PREFACE.......................................................................................................................4
2. PROJECT LOCATION...................................................................................................4
3. ACCES TO SITE............................................................................................................5
3
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
4. SITE CONDITION..........................................................................................................5
5. SCOPE OF WORK........................................................................................................5
5.1.1. The Subcontractor shall, in the shortest practicable time, commencing immediately
after receiving letter of intent, and proceding with utmost diligence, furnish engineering
and supervision services, procure and supply material under Sobcontarctors
responsibility and deliver it to site, furnish labor, personnel, construction and calibration
equipments tools, construction facilities and supplies, and do all things necessary for
completion of the work in accordance with drawings, specification and the Terms and
Conditions of the Subcontract...............................................................................................5
5.1.2. The Subcontractor shall be responsible for the following engineering work : ...........5
5.1.3. Housing and Camp Facilities ......................................................................................6
6. CONFLICT.....................................................................................................................9
7. DOCUMENT...................................................................................................................9
8. EXCEPTIONS..............................................................................................................10
9. RESPONSIBILITY........................................................................................................10
10. SUPERVISORS AT SITE..............................................................................................10
11. QC AND HSE REQUIREMENT....................................................................................11
12. SCHEDULE OF WORK................................................................................................11
13. VENDOR QUALIFICATION..........................................................................................11
14. ATTACHMENT..............................................................................................................11
Attachment 1 BOQ
Attachment 2 QA/QC and ITP requirement
Attachment 3 HSE requirement
Attachment 4 Engineering Document/Drawing.
Attachment 5 Project Master Schedule
LAMPIRAN
LAMPIRAN 1 Lingkup Pekerjaan
4
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
PREFACEGENERALUMUM
PERTAMINA GEOTHERMAL ENERGY will build the Unit of Power Plant (Geothermal
Power Plant) where is located in Lehendong field, North Sulawesi. The small scale
Geothermal Plant (GPP) that will be built is 1x5 MW-GROSS condensing types.
All of well steam to be exploited comes from production wells. Then alectrics yielded from
exploiting or convert the hot energy and mechanicbecome the energy electrics will be
channelled through electrical transmission line owned by PLN.
PROJECT LOCATION
The Lahendong geothermal area is located at 30 km from Manado City, the site location
of plan is at Pangolombian Village, south tomohon sub district, tomohon city, North
Sulawesi Province
Kami PT. Rekadaya Elektrika hassaat ini consortium withdengan ENKAWartsila Finland
Oy on preparation of proposal tender dalam proses persiapan proposal untuk tender
Proyek Kalselteng Coal Steam Power Plant ( 2x100 ) MW ProjectPLTMG Package IV
(PLTMG Maumere 40MW, PLTMG Bima 50MW, dan PLTMG Sumbawa 50MW) yang
diselenggarakan oleh PT. PLN (Persero) yang berlokasi:
PLTMG Maumere 40MW : Desa Hoder, Kec. Waigete, Kab. Sikka, NTT.
PLTMG Bima 50MW : Desa Bonto, Kec. Asakota, Kab. Bima, NTB
(Sebelah PLTU Bima 2X10MW)
PLTMG Sumbawa 50MW : Desa Badas, Kec. Labuhan Badas, Kab. Sumbawa
Besar, NTB
Daftar kebutuhan ini meliputi persyaratan-persyaratan dan ketentuan-ketentuan untuk
Pekerjaan Packing dan Repacking, Pengiriman (shipment), Pembongkaran (Unloading),
Perijinan-perijinan (permits) dan Akses Jalan Menuju Site (jika ada) yang selanjutnya
disebut PEKERJAAN yang harus diselesaikan oleh FORWARDER untuk Pekerjaan
Pembangunan PLTMG Maumere - 40MW, PLTMG Bima 50MW, dan PLTMG Sumbawa
50MW di Nusa Tenggara Barat dan Nusa Tenggara Timur.
SubcontractorUBKONFORWARDER hasrus to executemelaksanakan and
completedan menyelesaikan the work with tight schedule and accordance to
the condition that be stipulated in this documentpekerjaan secara ketat sesuai
dengan persyaratan yang terdapat dalam daftar kebutuhan ini.
5
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
SITE CONDITION
The project location to be built is located in the area of production and protection forest.
This forestry area is very important to support environmental quality, both for
conservation or natural recreation, Those conditions required thigt requirement
6
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
related to the environment. Therefore should take into consideration for the related
in the project area againts environment.
SCOPE OF WORK
2.15.1 General
The Subcontractor shall, in the shortest practicable time, commencing immediately after
receiving letter of intent, and proceding with utmost diligence, furnish engineering and
supervision services, procure and supply material under Sobcontarctors responsibility
and deliver it to site, furnish labor, personnel, construction and calibration equipments
tools, construction facilities, main loading equipment and supplies, and do all things
necessary for completion of the work in accordance with drawings, specification and the
Terms and Conditions of the Subcontract.
7
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
Subcontractor must carry out erection and installation, testing and support commissioning
BTG (Boiler, Turbine and Generator)Electrical (Generator Transformer and Station
Service Transformer) Work
Subcontractor shall provide all necessary erection work and testing required for
construction/commissioning services, mechanical, piping, electrical and instrument
including preparation of construction material to be performed, mobilization /
demobilization manpower and equipment/tools and insurance/coverage for
subcontractors scope work and do all things necessary for completion of the work
accordance with schedule, drawing, technical specification and term and condition
of the contract. Subcontractor shall provide may be required to the work as required
for completion of the work in safe and reliable condition including final clean up
8
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
Subcontractor shall provide all of direct and indirect manpower including skilled labor and
unskilled labor that is needed to perform and complete the Work, which resources,
system, experiences and schedules objectives are meet. Subcontractor shall
complete his manpower (Welder, operator heavy equipment, etc.) with necessary
certificate related to his job description. The manpower mobilized by subcontractor
shall have sufficent skill in accordance with his specialization or job description. If in
the opinion of contractor, any manpower is deemed unacceptable or has no skill in
accordance with his job description, Subcontractor shall replace him with acceptable
and capable manpower immediately
Subcontractor shall provide all the erection equipment, tools and materials required for
complete the construction, testing and support commissioning work under the
contract such item shall include, but not limited to : heavy equipment, crane, genset,
forklift, winches, chain block, welding tools, cutting torch, torque wrench,
scaffolding, megger tester, etc. The construction and commissioning
equipment/tools/materials to be used both for construction, testing and
commissioning stage will be subject to inspection before works starts under the
contract. If in the opinion of Contractor, any of equipment/tools/materials is found
unsuitable and it would interfere with desire results, Subcontractor shall replace
them with suitable equipment/tools/materials immediately
Subcontractor shall provide all of consumable material and utilities that is needed to
perform and complete the Work during construction, testing and commissioning
stage, but not limited such as : welding rod, grinding stone, fuel oil, water, electricity,
oxygen/acetylene gas, etc.
Subcontractor shall carry out, complete the work and submit detail schedule of
construction/testing work based on Contractor Project Schedule. Subcontractor
shall also submit equipment schedule, manpower schedule and tools/testing
equipment schedule.
25.2 Generator Transformer and Service Station TransformerDirect Work
The Subcontractor shall be responsible for all Direct Work and material required to be
carried out and complete the work including but not limited to the items defined in
Table-1 Scope of Direct Work.
9
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
Responsibility
Work Item by Remarks
RE S/C
Engineering Work
Basic And Detail Engineering
Engineering Specification X
List of codes and Standard to be used X
Plot Plan X
Standard Drawing X
Single Line Diagram X
Supply of Material and Equipment
Consumable Material X
Erection Work
Transformer
Generator Transfomer
Installation, setting, leveling, assembling, X
alignment of Generator Transformer 8000 kVA
Power and control cable wiring for Generator
Transformer X
Grounding System
X
Station Service Transformer
Installation, setting, leveling, assembling, X
alignment of Station Service Transformer
Power and control cable wiring for Station X
Service Transformer
Grounding System X
UPS and DC System
Battery
Installation, setting, assembling of Battery, X
Battery charger
Install lug and cable on the steel rack and tighten X
to ensure ohmmeter reading between each
component and a common point on rack frame
UPS
Installation, setting, leveling, assembling,
alignment UPS consist of : X
Static Inverter
Circuit breakers
Alternate supply transformer with line voltage
regulator
230 V AC distribution panel c/w protection and
metering
Static Transfer Switch
Protection, Control and Metering
10
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
Responsibility
Work Item by Remarks
RE S/C
DC Distribution Switchboard
Installation, setting, leveling, assembling,
alignment UPS consist of : X
Install All outgoing breakers, manually operated,
air magnetic circuit breakers and molded case air X
magnetic circuit breaker
Each panel shall be equipped with the following:
DC ammeter X
Voltmeter with transducer for remote indication
Voltmeter selector switch, to select bus and
battery voltage
Ground detector voltmeter
Ground detector pushbutton
Adjustable low voltage relay on bus with alarm
contacts
Switchgear and Distribution Board
20 kV Switchgear & 0.4 kV Switchgear
Installing the end wall X
Aligning the panel and fastening to the X
foundation
Aligning and joining another panel X
Installing the bus bar X
Installing the ground bus bar X
Connecting the station ground grid to the X
switchgear frame
Emergency Diesel Generator (EDG)
Installation, setting, leveling, assembling, X
alignment of Emergency Diesel Generator
Grounding System X
Provide drain line, with valve, to floor drain. X
Cable and Grounding Conductor
Wiring of MV cables 18/30 kV, 8.7/15 kV and LV X
Cable 20/0.4 kV, 450/750 V, emergency power,
control and grounding cables
Installation of Cable tray, conduit and support
Cable Trench excavation & back filling including X
for grounding
Sand transportation and spreading in cable X
trench
Installation of push button with support, X
welding outlets, lighting panels, pull boxes,
junction boxes etc X
11
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
Responsibility
Work Item by Remarks
RE S/C
Installation of lighting panel boards
Installation of grounding rods and concrete made
grounding wells X
Installation of lightning protection with air X
terminal, test terminal box and lightning
conductor X
CCTV
This work includes installing field CCTV X
assemblies consisting of camera, Power
Supply and dome enclosure
Work scope includes furnishing and X
installation of CCTV assembly, camera
assembly, cabling, network electronics and
CCTV interface panel and Stattion Digital
Video Recorder (DVR).
Subcontractor shall be furnish and install X
communication interface for fiber optic and
data cable
Install CCTV Camera in existing pole or X
structures
Communication System
The Subcontractor shall be install, test and X
commission Horn Speaker, wall speaker,
volume control, handset station, Terminal
box and main distribution frame
The Subcontractor shall installed, test and X
commission a public address system
consisting of power amplifier, microphone
Preamlifier card, Zone selector Panel,
Monitor panel, Power Supply Unit,
equipment rack.
The Subcontractor shall be installed and X
testing a Radio Communication consist of
Hand Held Portable Radio and Base Station
Radio include for connection between
Antenna Transceiver, power cable etc.
The Subcontractor shall be installed, test and X
commision Ligthning arrester, surge
protector for base station radio.
12
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
Note :
See attachment (BOQ) for detail scope of work, and Subcontractor shall be complete
technical specification
2.2.1 Generator Transformer will be off loaded to the place nearest to the
installation and protected properly form dust & environment etc.
2.2.2
Battery
2.3.2 Subcontractor ensure that a minimum floor area is taken up and a ground
clearance of 300 mm from the floor is provided.
2.3.3 Place the battery cabinet close to the UPS so that the battery cable can be
plugged into the connector on the UPS
LINGKUP PEKERJAAN
Material shall be erect:
13
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
MECHANICAL
Generating Set
20V34DF Engine 50 6 Set
Generator 11000 V 6 Set
Mechanical Auxiliary System
Auxiliary Modules
Fuel System
Lubricating Oil System
Compresed Air System
Cooling System
Intake Air System
Exhaust System
Oil Water System
Water Treatment System
Fire Protection System
Pipe Support and Crossovers
Heating, Ventilation and Air Conditioning
SWRO
Fire Fighting System
Overhead Crane
ELECTRICAL
Electrical System
Control System
Medium Voltage System
Low Voltage System
DC System
High Voltage System
Plant Electrical and Earthing
Tools
Cable and Wire
Plant Electrical (lighting, lightning protection, features and accessories, etc.)
14
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
Pembongkaran (Unloading)
FORWARDER melakukan aktifitas bongkar dimana Alat Bongkar di sediakan
oleh FORWARDER, dengan waktu bongkar sudah ditentukan sebelumnya.
Pekerjaan yang harus dilakukan oleh FORWADER serta pembagian
tanggung jawab pekerjaan diuraikan seperti pada Tabel-1. Untuk hal-hal yang
15
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
Perijinan (Permits)
Forwarder harus mengadakan custom clearance untuk seluruh equipment/material
import. Seluruh perijinan dan biaya pungutan-pungutan yang timbul dalam pelaksanaan
pengiriman equipment/material ke site merupakan tanggung jawab forwarder.
Skenario Shipment
Material Import:
Equipment/Material diterima pelabuhan tujuan, forwarder melakukan proses
custom clearance. Setelah proses custom clearance selesai, melakukan
pekerjaan persiapan pengiriman dan selanjutnya equipment/material dikirim
ke masing-masing site (laydown area).
Lokal Material:
Forwarder melakukan pengambilan material ex-work di lokasi yang telah
ditentukan, melakukan persiapan pengiriman dan selanjutnya
equipment/material dikirim ke masing-masing site (laydown area).
16
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
T T abel - I
PEMBAGIAN TANGGUNG JAWAB
PEKERJAAN
U RAIAN TANGGUNG JAWAB KETERANGAN
17
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
REKADAYAK
ONSORSIUM FORWADER
RE- SUBKON
WARTSILA
BONGKAR - MUAT dan PENGIRIMANMaterial
dan Alat
Bongkar muat dan pengiriman untuk kepentingan X
suplai FORWARDERSupply Material
Shipping to site X
Handling X
Peralatan konstruksi, testing dan komisioning X
Pengepakan, pengiriman kembali, dan X
persiapan dokumen-dokumen
pengiriman, didalam area Bongkar
Muat.
Pengangkutan dari Lokasi awal ke lokasi X
tujuan.
Pengadaan ijin-ijin dan bongkar muat. X
Mempersiapkan Alat kerja habis pakai X
untuk kepentingan Bongkar Muat.
PAJAK DAN PUNGUTAN.Erection
Pajak Pendapatan (PPH).Erection Peralatan X
Mekanikal dan Elektrikal
Pajak Pertambahan Nilai (PPN).Testing X
Peralatan Mekanikal dan Elektrikal
Pajak Penjualan Barang-barang Mewah.Support X
Komisioning
Pajak Pendapatan Personil FORWADER. X
Pajak Pendapatan Personil. X
Pajak Pendapatan Personil Asing. X
Bea Materai. X
Seluruh perijinan dan pungutan yang timbul X
dalam proses pengiriman
Batas Pekerjaan:
Vendor harus aligment Engine dan Generator set, handling equipment akan menjadi
scope paket lain
18
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
Vendor harus memasang anchore bolt, embendded, support, conduit kabel yang
bersinggungan dengan pekerjaan sipil
Tabel - I
PEMBAGIAN TANGGUNG JAWAB
PEKERJAAN
TANGGUNG JAWAB
U RAIAN KETERANGAN
REKADAYA FORWADER
PEKERJAAN PERSIAPAN.
Akses jalan menuju Site (perkuatan, pelebaran, X
pemadatan jalan dan hal-hal yang berhubungan
dengan pembuatan akses jalan
Mobilisasi Barang dan perlengkapannya.
X
Demobilisasi peralatan Bongkar Muat dan X
perlengkapannya.
Fasilitas-fasilitas keperluan umum. X
Tenaga listrik untuk lampu/penerangan. X
Lampu Penerangan X
Alat-alat keselamatan kerja: X
Semua alat-alat keselamatan untuk
pekerjaan dan pekerja.
Material habis pakai untuk tools dan personel X
forwarder.
19
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
VOLUME PEKERJAAN
Volume pekerjaan yang diajukan kepada SUBKONFORWADER adalah :
Material
NO
ITEM of MATERIAL QTY UNIT Keterangan
.
Alat Kerja
20
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
21
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
DAFTAR ISI
1. UMUM
2. DOKUMEN REFERENSI
3. LINGKUP PEKERJAAN
4. DAFTAR PERALATAN
5. DAFTAR TENAGA KERJA
6. METODE KONSTRUKSI
22
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
1. UMUM
Pekerjaan drainase merupakan elemen utama dalam pekerjaan teknik sipil dimana
fungsinya adalah sebagai struktur buatan untuk mengalirkan air sehingga mencegah
terjadinya banjir dan kerusakan lainnya. Saluran drainase ini mengalirkan air-air yang
berasal dari dalam tanah (Subsoil water), air yang berasal dari siklus hujan (surface
water) dan air limbah domestik (foul water). Untuk air tanah dan air permukaan dapat
langsung dialirkan menuju sungai, danau atau sumber air lainnya tanpa perlu dilakukan
proses perawatan air, sedangkan air limbah harus dilakukan perawatan terlebih dahulu
sebelum dialirkan menuju sumber air yang disetujui.
Dokumen ini membawahi prosedur yang akan digunakan untuk pekerjaan drainase
instalasi pipa fire fighting yang melewati jalan (cross road). Pipa fire fighting akan
terpasang dalam precast jenis U-Ditch yang akan dipasang dibawah jalantersebut.
Semua pekerjaan ini harus dilaksanakan dalam kondisi terkontrol. Subkontraktor dapat
merekomendasi metode yang lebih baik atau memodifikasi metode ini untuk
menyelesaikan pekerjaan ini dengan hasil yang optimal.
2. DOKUMEN REFERENSI
Engineering Drawing
Inspection and Test Procedure (ITP)
3. LINGKUP PEKERJAAN
Jenis drainaseprecast yang digunakan untuk saluran pipa fire fighting yang digunakan
dalam proyek ini adalah drainase precast jenis U-ditch dimana salurannya merupakan
saluran dari beton bertulang dengan penampang huruf U. Lingkup dari pekerjaan
drainaseinstalasi pipa fire fighting cross road ini adalah dari pembongkaran jalan area
pemasangan pipa fire fighting, instalasi saluran precast U-Ditch, instalasi pipa fire
23
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
fighting dalam U-Ditch penanganan dan penyimpanan material precast hingga instalasi
saluran drainase tersebutpengembalian ke keadaan semula. Berikut ini adalah alur
pekerjaan dalam instalasi pipa fire fighting cross road inisaluran drainase:
4. DAFTAR PERALATAN
24
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
Berikut ini adalah daftar peralatan utama untuk pekerjaan instalasi pipa fire fighting cross
road:
25
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
7. METODE KONSTRUKSI
Terdapat 3 kondisi pada jalan area pemasangan pipa fire fighting cross road adalah sebagai
berikut:
1. Kondisi 1 : Jalan area pemasangan pipa sama sekali tidak memiliki drainase
2. Kondisi 2 : Jalan area pemasangan pipa memiliki drainase namun kedalamannya
lebih dangkal daripada precast U-Ditch
3. Kondisi 3 : Jalan area pemasangan pipa memiliki drainase yang kedalamannya
lebih daripada precast U-Ditch
Berikut ini adalah langkah langkah metode konstruksi pekerjaan pemasangan pipa fire
fighting cross road:
6.1. Pekerjaan Persiapan
Pekerjaan persiapan dalam konstruksi drainase ini terdiri dari pekerjaan survey lapangan
dan pekerjaan pembersihan lahanpembongkaran jalan area pemasangan pipa. Survey
lapangan adalah pekerjaan untuk menentukan peil dan pematokan dilapangan sebagai
pedoman dalam pemasangan. Hal ini dilakukan agar tidak terjadi kesalahan penentuan
as dalam pemasangan saluran.
Pekerjaan tanah dalam konstruksi drainase ini terdiri dari pekerjaan galian dan
pembuatan bedding. Penggalian tanah ini dilakukan secara bertahap dan disesuaikan
dengan kemampuan panjang pemasangan saluran perhari. Hal ini penting dilakukan
guna menghindari kerusakan tanah dasar galian apabila turun hujan. Untuk Kkedalaman
26
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
Untuk kondisi 2 dimana kedalaman drainase eksisting lebih dangkal dari pada precast U-
Ditch diperlukan rekayasa drainase. Karena saluran drainase eksisiting akan terpustus
karena pemasangan pipa maka diperlukan jalur penghubung baru antar 2 titik drainase
yang terhubung. Jalur tersebut terbentuk seperti huruf C melewati bagian luar dari
pekerjaan pipa fire fighting sehingga drainase tidak menggangu pekerjaan instalasi pipa
fire fighting.
Setelah penggalian selesai, di atas tanah dasar kemudian diberikan bedding sebagai alas
dari saluran precast. Bedding ini terbuat dari material granular dengan ketebalan
tertentu yang kemudian diratakan dan dipadatkan.
Untuk mengatas air agar tidak tergenang pada precast U-Ditch dikemudian hari
diperlukan lubang resapan biopori yang dibangun disekitaran area konstruksi (bagian
kanan atau kiri jalan). Lubang resapan biopori ialah lubang yang dibuat tegak lurus ke
dalam tanah yang kemudian diisikan dengan batuan atau sampah organic. Diameter dan
kedalaman lubang biopori dibuat sesuai engineering drawing.
27
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
Selanjutnya pemasangan pipa fire fighting. Pipa fire fighting dipasang sesuai gambar
engineering drawing. Pipa diletakkan diatas channel upn (sebagai pipe support) yang
telah diangkur ke precast U-ditch terlebih dahulu. Fabrikasi dan pengelasan antar pipa
sebaiknya dilakukan sebelum pipa dimasukkan kedalam precast U-Ditch. Pengelasan
dilakukan bedasarkan rekomendasi manufaktur dan prosedur pengelasan (WPS) yang di
setujui oleh tim engineer. Setelah pipa fire fighting terpasang di saluran U-Ditch
selanjutnya melakukan pengetesan pipa.
Tahap akhir dari pekerjaan pemasangan adalah penutupan saluran precast U-Ditch
dengan grating sesuai gambar engineering drawing
28
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
Satu persatu precast saluran tersebut dipasang mengikuti jalur galian yang dibuat dan
sebaiknya dilakukan dari arah hilir ke hulu. Saluran-saluran precast tersebut lalu
disambungkan dengan menggunakan grouting. Tahapan terakhir adalah mengurug
kembali galian secara lapis demi lapis dengan dilakukan pemadatan sehingga didapatkan
permukaan tepi drainaselubang saluran fire fighting yang rata. Selanjutnya melakukan
penyebaran dan penghalusan aspal pada tepi saluran pipa fire fighting sehingga kembali
pada keadaan semula.
General
This method statement covers the detailed procedure to be followed for the concreting works
which include the work of pile cap, slab, and column. All of these work shall be carried out
under controlled condition. Contractor can recommend a better method statement or
modification this method to complete this work.
Equipment List
No Equipment
1 Batching Plant
2 Bar bending
3 Bar Cutter
4 Trux mixer
5 Concrete pump
6 Concrete Vibrator
Manpower List
No Manpower
1 Supervisor
2 Operator
3 Helper
29
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
Construction Method
4.1. Preparation Work
Ensure the source of supply of ready mix and the grade of concrete is confirmed, arrange
initial test for the grade of concrete
For Pile cap, cut the pile head first.
Clean all of the surface of work with air compressor
4.2. Reinforcement Work
Prepare bar bending scheduled as per approved contract drawings
The reinforcement bars will be cut and bended as per the bar schedule
These bars will be aligned horizontally and vertically from the bottom and top as per structural
details and approved drawings
The position, quantity and alignment shall be done as per the approved drawings
Install hooks, splices and embeddment as per drawings and specification
Fasten embedded items securely in proper position
Inspect the work of reinforcement bar
4.3. Formwork
All materials forming temporary formwork should be clean strong and clear of any deflection
even if they are new
The shutters will be installed and fixed on the blinding as per the foundation layout
25 mm chamfer shall be provided at all exposed edges
Erect formwork to the dimension and ensure that lines and levels are within the tolerances
The shutters will be side supported by steel bars to maintain the proper alignment of the
forms
Tie rods shall be used for the proper alignment of the columns
Layout and levelshall be maintained by installing proper level guides
Ensure that cover to concrete is provided as per the drawing and specifications
4.4. Casting
30
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
Casting of concrete has to be done by means of pumps. The pump length has to be sufficient
to access all the foundations in the plot with minimum numbers of shifts
Road for pump must be provided to access to the plot and operate safely
Cubes from the supplied concrete will be prepared and tested
Before casting of concrete, the steel bars have to be sprayed with water to reduce their
temperature
Concrete shall be poured at maximum height of 1.5 m to avoid segregation
Vibrator for each pump operating must be presented for better performance while operating
After completion of casting, enough number of workers must be available for finishing work
Sample of cubes (7 & 28 days and for durability requirements) shall be taken as per the
specification
4.5. Curing
Concrete have to be cured by sweet water. All the surface of concrete works will be
covered by wet clothes to maintain the moisture
Akan diinformasikan lebih lanjut saat detail kontrak.
Keterangan : Dalam satu kali Pengiriman
SCHEDULE OF WORKCONFLICT
If there is any conflict between this requisition and other document, the priority shall be
in the following order :
This requisition
Rekadayas Sepecification
Aplicable Code & Standard
Note : In the event of conflicting specification, the Subcontractor shall notify Purchaser
and obtain written clarification of the points in the question and unless notified
otherwise, the more stringent requirements shall be applied
DOCUMENT
31
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
Following the award of the contract, the Subcontractor shall prepare and provide to
Rekadaya for review and approval all drawings, schedules, calculations,
documents, data and other information necessary for the proper supervision by
Rekadaya of the work involved and to provide all a detail and comprehensive
record of all aspect of the works.
For this stage, Subcontractors submission documents including but not limited to :
Performance data and Specification / Datasheet
Part List and catalogue
Installation, operation and maintenance instruction/manual
Tool list
Consumabe List
Subcontractors Drawing/Data Submission Schedule
EXCEPTIONS
Unless Subcontractor proposes any exceptions and alternatives, Subcontractors
design shall be strictly in compliance with this requisition, REKADAYA
specification and PLNs requirement. If Subcontractor proposes any deviation and
exception which are deemed necessary, a list of deviations and exceptions with
explenations shall be submitted with their proposal.
RESPONSIBILITY
Subcontractor shall be responsible for any discrepancies, errors or omission I
drawings and other documents prepared by Subcontractor. Needless to say, this
shall be applied to documents and materials not only for shop fabrication works,
but also for field works performed by Rekadaya in accordance with the
Subcontractors responsible Quality Assurance personnel before they are
submitted to Rekadaya.
SUPERVISORS AT SITE
32
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
SCHEDULE OF WORK
Subcontractor also shall complete the works according to project schedule described
on attachment.
33
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
34
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
35
JOB NO.
REV: 97-8207 REV
NO. JOBPEKERJAAN :
REQUISITION 17030181114.00.15 .
DOC NO. : 0011-CO-CP-507-RDOC.
0015 NO. :
0 1
PEKERJAAN PENGIRIMAN CO CR 502 R 163704-SH-R-01-R
bc. Inspectonspeksi
Untuk menjaga mutu pekerjaan, FORWARDER SUBKON harus memiliki team
inspeksi yang bertugas memeriksa mutu pekerjaan dan membuat laporan hasil
pekerjaan. Laporan tersebut kemudian harus mendapat persetujuan dari
REKADAYATo keep mantain the quality of the work, subcontractor must have
person in charge of checking the quality of the work and make the report. The
report has to be submitted to the contractor
LANGUAGEBAHASA
Language can be used in English or Indonesian version
SATUAN PENGUKURAN
Satuan pengukuran harus dalam sistem metrik (Meter Kubik dan atau Tonnase).
36