Dana32 Presentation (Read-Only) (Compatibility Mode)

Spicer Off-Highway Products Division
KALMAR DANA 19 - 21 May 2003
TE32
Spicer Off-Highway Products Division TE 32
Spicer Off-Highway Products Division TE32
Overview
TE32 :
short drop
4 speed Fwd/Rev
Transmission
Layout
Model designation
1X.X TE 32 4 X X - XX
Converter specific dash number

Model Wheel Group specific ratio
Mounting type
Engine mount =T even n :long drop
Remote mount =RT odd n : short drop
Mid mount =MT
numbers of gears
Electronically controlled model transmission input rating
(Nm/100)
Technical specifications
Converter Data
Wheel group 15.7 16.7
Stall torque ratio 2.30 2.292
Ratings
Max. input speed: 2550 RPM

Max Turbine stall torque: 3193Nm
Input horsepower range: 250-325 kW
Charging pump-flow
Dual pump
75.8 l/min @ 2000 rpm - lubrication and cooling
92.8 l/min @ 2000 rpm - clutch filling, lube & cooling
Always with 2 remote filters.
Rotation : opposite engine
Pump drive ratio
Standard (provision for variable displacement pumps) : 0.91
Charging pump : 0.876
Flywheel housing size : SAE NO 1 (Dry)
Drive design
Flex plate drive : 15 Bolt Circle dia - (381.0 mm)
16 Bolt Circle dia - (406.4 mm, 8 bolts M10x1.25)
17 Bolt Circle dia - (431.8 mm)
Auxiliary pump drives (dual drive)

Mounting: SAE C 2 or 4 bolt
Right hand drive 746 Nm
Left hand drive 983 Nm
Both sides combined : 678 Nm each
Rotation: same as engine
Torque converter lockup: not available

Rating
Max. input speed: 2550 RPM

Max input torque: 3193Nm
Input horsepower range: 250-325 kW
Ratio TE32418
TE32418 F1 F2 F3 F4 R1 R2 R3 R4
RATIO 5.065 2.422 1.379 0.784 5.065 2.422 1.379 0.784
SPREAD 2.091 1.757 1.760 2.091 1.757 1.760
TOT SPD 6.464 6.464
F/R ratio 1.00
Output flange rotation (transmission forward clutch engaged)
Model Output
Short Drop Opposite
Long Drop Same
Drop :
- Long Drop 624.6mm
- Short Drop 317.8mm
Speed pick-up :
- Engine speed
- Turbine speed
- Drum speed
- Output speed
Converter/Transmission Oil System
Capacity (Approximate: measured at 600 RPM input speed and oil temp between 60 and 70C,
neutral) Short drop 60L
Oil Type ATF Dexron III approved

viscosity at 40C: 33 38 cSt
viscosity at 100C: 7 8 cSt
flash point: min 160C
pour point: max 42C
Filtration 2 x Spin On
1000 hrs life
first change: 50-250 hrs
Temperature specifications
Normal operating temperature 70 - 120C at temperature check port converter
out
Maximum allowed transmission temperature 120 C
Pressure specifications
Transmission regulator pressure :
600 RPM 17 bar minimum
2200 RPM 25.5 bar maximum
Clutch pressures
At 2200 RPM 21.5 - 25.5 bar
Filter bypass
valve set at 4.1 to 4.5 bar
Lube pressure
1.76 - 2.64 bar at 73 l/min. converter flow.
Internal leakage @ 1000 RPM

Fwd/Rev 4 l/min
1st 10.5 l/min
2nd/3rd/4th 4 l/min
Savety valve
cracking pressure 9.0 bar
Converter out pressure (to cooler)

2 bar min. at 2000 RPM and max. 5.0
bar at no load governed speed.
Pump flow
System pump flow : 101,9 l/min at 2000
RPM.
Lube pump flow : 86,3 l/min at 2000 RPM.
Electrical specifications
Electronic controlled modulation valves

VFS 2nd/4th - VFS 1st/3rd - VFS Fwd -VFS Rev
Coil resistance 4.35 0.35 OHMS. at 25 C
On/Off Solenoids
Total neutral , 1st/3rd & 2nd/4th range solenoids
Coil resistance 12V - 28 2 . OHMS at 20 C
Coil resistance 24V - 87 2 . OHMS at 20 C
TE32
Speed sensors
Type Magneto resistive sensor.

Sensing distance 0 - 1.8 mm
Sensor signal generates a square
current with a fixed amplitude
changing between 7 and 14 mA.
Drum speed sensor

Combined engine speed sensor and temperature
Turbine and output (x2) speed sensor
Hydraulic cooler line specifications
HYDRAULIC COOLER LINES SPECIFICATIONS.

Minimum 32 mm internal diameter for lines and fittings.
Suitable for operation from ambient to 120 C continuous operating
temperature.
Must withstand 30 bar continuous pressure and 45 bar intermittent
surges.
Conform SAE J1019 and SAE J517, 100RI.
Solenoids activated
Transmission Activated Activated Activated

gear on /off solenoids VFSs Clutches
Forward 4 Drive Reverse, 1/3 Forward, 4th
Forward 3 Drive Reverse, 2/4 Forward, 3rd
Forward 2 Drive, 2/4 selector Reverse, 1/3 Forward, 2nd
Forward 1 Drive, 1/3, 2/4 selector Reverse, 2/4 Forward, 1st
Neutral 4 Drive Forward, Reverse, 1/3 4th

Neutral 3 Drive Forward, Reverse, 2/4 3rd
Neutral 2 Drive, 2/4 selector Forward, Reverse, 1/3 2nd
Neutral 1 Drive, 1/3, 2/4 selector Forward, Reverse, 2/4 1st
Reverse 4 Drive Forward, 1/3 Reverse, 4th

Reverse 3 Drive Forward, 2/4 Reverse, 3rd
Reverse 2 Drive, 2/4 selector Forward, 1/3 Reverse, 2nd
Reverse 1 Drive, 1/3, 2/4 selector Forward, 2/4 Reverse, 1st
ap dieu khien van 12bar

Cac trang thai cua valve VFS bi nguoc
(DRIVE) (VFS R) (VFS 1/3) (VFS F) (VFS 2/4)
ap chinh 22bar
ap trai bi 9bar
Chua co ap
Total neutral
ON
ON ON
ON
ACTIVATED ACTIVATED
TE32
Forward 1st
TE32
ON
ON ON
ON
ACTIVATED ACTIVATED
TE32
Forward 2nd
ON
ON ON
ACTIVATED ACTIVATED
TE32
Forward 3rd
ON
ON ON
ACTIVATED ACTIVATED
Forward 4th
Reverse 1st
TE32
Connections - top view

To remote filter from pump 2
Oil fill

npft
To remote filter from pump

TE32
Checkports - left view

Pressure check port 1st clutch
Oil level check port

1/4 NPT
TE32
Checkports - right view

Reg. Pressure To cooler
Converter In Pressure Fwd clutch
From cooler
From filter 2
TE32
Checkports - front view

2nd clutch
Rev clutch
4th clutch
Lube press
TE32
Checkports - rear view

From filter 1 To cooler
Temp switch
3rd
clutch
TE32
Speed sensor location

Engine speed & transmission temperature
sensor
Drum speed sensor
Turbine speed sensor
Output speed sensor

Checkports control valve

TE32
Control valve replacement

Removing the valve
Make sure that the area around the valve is clean and that no dirt can fall into the valve during the
disassembly procedure.
Unscrew the 4 hex bolts (marked pink on drawing) until you feel that the tension is out of the bolt.
Do not remove them!
Unscrew the 17 other bolts (with internal hex) some turns. When all bolts are loose, you should be able to
move the valve a bit.
Installing the valve

First fasten all bolts (21 pieces hand tight) according to the numbers you find on the drawing.
Redo the same procedure but now with a torque wrench. Settings of the torque wrench 20 to 25 Nm.
TE32
20 19 21
18
17
16
15 1
3
2
4 7
5 6
8 11
10
9 13
12
14
Speed sensor installation

Speed sensor installation

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Spicer Off-Highway Products Division

Spicer Off-Highway Products Division

KALMAR DANA 19 - 21 May 2003

Converter specific dash number

Max. input speed: 2550 RPM

Auxiliary pump drives (dual drive)

Torque converter lockup: not available

Max. input speed: 2550 RPM

Oil Type ATF Dexron III approved

Internal leakage @ 1000 RPM

Converter out pressure (to cooler)

Electronic controlled modulation valves

Type Magneto resistive sensor.

Drum speed sensor

Hydraulic cooler line specifications

HYDRAULIC COOLER LINES SPECIFICATIONS.

Transmission Activated Activated Activated

Neutral 4 Drive Forward, Reverse, 1/3 4th

Reverse 4 Drive Forward, 1/3 Reverse, 4th

ap dieu khien van 12bar

(DRIVE) (VFS R) (VFS 1/3) (VFS F) (VFS 2/4)

Connections - top view

To remote filter from pump

Checkports - left view

Oil level check port

Checkports - right view

Checkports - front view

Checkports - rear view

Speed sensor location

Drum speed sensor

Turbine speed sensor

Output speed sensor

Checkports control valve

Control valve replacement

Installing the valve

Speed sensor installation

Speed sensor installation

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