FS FeedScreen unit 7
The primary feeder with the best fines removal
GF Grizzly feeder 8
A FULL RANGE OF The best for mobile jaw and impactor plants
PROVEN FEEDERS
- and the people to support you PF / PFU 10-11
Pan feeders solutions for flexible crusher feeding
Sandvik Rock Processing (SRP) offers you a wide range of quality feeders. and high capacity, no spill conveyor loading
But that is not all. Many of our sales people have a long experience with
many types of feeders and are well qualified to help you select the right
equipment for your plant. Whether you need just a feeder or a complete Hydrostroke HF / HFP 13
process solution, SRP can provide you with equipment that is easy to install Heavy primary reciprocating feeders
and fully functioning from day one. A match for your largest dump trucks
2
HGF Heavy Grizzly Feeder
For your heaviest duties
The Heavy Grizzly Feeder design pays off Reliable and precise feed rate
in open pit applications, with coarse feed, adjustment by speed and stroke
up to 1000 mm, and large hopper volumes, HGF always have a heavy-duty double
up to 200 m3. shaft mechanism with gears in oil-bath
lubrication and a separate electric
Designed to: motor and v-belt drive.
Match the largest jaw crushers and
impact crushers available. (For instance Grizzly and fines removal
Jawmaster 1513 (52x60) and in one unit
Impactmaster P1000). The feeder has 2 grizzly sections
Effectively scalp and bypass material (integral type) in the top deck for
to relieve the crusher. separations from 75 to 225 mm.
Remove low quality fine material. Installation at six degrees helps keep the
grizzly clean and increases feeding and
Rugged all-welded body scalping capacity in a controlled way.
The feeder body is all welded for maxi- A cross-tensioned optional second
mum impact rigidity. deck can be installed for removal of
Replaceable AR-steel wear liners are natural fines.
used on all exposed area.
Suspended on coil springs for minimum
transmission of dynamic loads.
Besides handling large feed rates with coarse blasted rock, a primary feed-
er must also take the material impact from dump trucks or wheel loaders.
Sandvik offers a range of primary grizzly feeders that balance the demands
of capacity, impact strength, weight and installation dimensions.
Capacity (t/h) *
Since the grizzly bars never get too long they always have sufficient taper.
Incli-nation ()
volume (m3)
Max hopper
Weight (kg)
Together with sufficient step-height clearance, the tapered grizzly bars
eliminate pegging problems and improve separation efficiency.
Model
Flexible feed rate
HGF 1148
The stroke of all Sandviks vibrating feeders can be easily adjusted by 1075 4857 2 x 1200 NA /1,5 0 4 960 / 5260 18,5 50 700 360-600
2G / 2GM
weight segments. HGF 1248
1175 4825 2 x 1200 NA /2,3 0 7 219 / 7200 22 100 800 400-800
The FORCE control system can be used on all vibrating feeders to 2G / 2GM
instantly adjust the operating speed and the feed rate. HGF 1652
1575 5240 2 x 1200 NA /3,3 6 9 860 / 10 200 30 150 900 550-900
2G / 2GM
HGF 1852
1770 5225 2 x 1200 NA /3,7 6 12 034 / 12 200 44 200 1000 700-1200
2G / 2GM
* At incline specified and 1,6 t/m3. Capacities depend not only on feeder size but also feeder inclination, feed gradation, etc.
4 5 5
MGF Mechanism Grizzly Feeder FS FeedScreen unit
High capacity feeding and scalping The primary feeder with the best fines removal
Sandvik MGF-unit is designed for high Minimal and easy maintenance Better fines removal means better crusher Efficient scalping
capacities, from 300 to 1400 t/h, in primary Heavy-duty double shaft mechanism performances. The Sandvik FS-unit is a The screen offers very good separa-
and secondary feeding application. The low with gears in an oil-bath for extended combination of a separate pan feeder and a tions since it runs independently of
profile makes MGF feeders cost-effective to service intervals. separate double-deck vibrating screen. the feeder and the stroke length, stroke
install. Standard hopper volume is 26-45 m3 Thick replaceable wear plates on all angle and motor speed can thus be
with max feed size up to 1 500 mm. exposed surfaces. Powerful drive with variable capacity optimized for effective scalping and
Easily dismounted mechanism for FS-units can significantly improve the fines removal.
Highly adjustable for tailored easy servicing. total throughput of a primary station by The top deck has 2 grizzly sections with
performance its ability to keep a primary crusher fully a step in between for efficient scalping
Adjustable grizzly gaps. fed even during varying feed conditions. and to keep the grizzly from pegging.
Easy adjustment of stroke length by The separate screen unit ensures efficient The second deck has tensioned
extra counter weights. scalping and fines removal as well as high screening media and a steeper incline
Gear wheel transmission facilitating availability even with difficultmaterials. for better fines removal.
easy adjustment of stroke angle. The separate feed unit gives better flow The linear motion vibration and drive F 1035
Spring pedestals for inclination control than vibrating grizzly feeders size ensures enough acceleration
adjustment. as it can be regulated based on what (g-force) to keep the wire mesh from
Optional electrical or hydraulic speed tonnage is actually reaching the subse- blinding.
(capacity) adjustment. quent crusher.
Minimum operating costs
Compact installation Low maintenance is achieved by using
The live hopper volume is maximized robust unbalanced electric motors on
and the total height minimized by both the feeder and the screen.
inclined side plate upper edges. Bolt-on wear liners are provided,on the
Power consumption for the units is bottom of the pan as well as on the S 1020
moderate despite the use of four motors. sidewalls above the scalping deck.
Dimensions and weight An FS-unit gives low dynamic loads and
very little excessive movement during FSx: special X-tra heavy design:
start up and stopping. Equipped with bar grizzly with individually
Feed capacity *
replaceable manganese wear liners.
Grizzly length
Coil springs are used for better impact
Total weight
Feed length
Grizzly area
Pan width
absorption on the heavier model.
effect
Motor
(mm)
(mm)
(mm)
(kW)
(m2)
(t/h)
(kg)
Model
Capacity (t/h)
Weights (kg)
MGF 2430 2420 3000 1 x 900 2,2 5975 22 1400
volume (m3)
Max hopper
MGF 1045 1020 4500 1 x 1200 1,2 4120 15 550
(mm)
(mm)
(kW)
MGF 1245 1220 4500 1 x 1200 1,5 4795 22 700
Model
MGF 1545 1520 4500 1 x 1200 1,8 5460 22 850
F 0835 2 x 1000 2210 50 - 60/6
FS 0855 750 5500 15 600 100-240
MGF 1845 1820 4500 1 x 1200 2,1 6040 22 1000 S 0820 0,5 m2 2250 4 x 4,5
MGF 2145 2120 4500 1 x 1200 2,5 7415 37 1200 F 1035 2 x 1000 2530 50 - 60/6
FS 1055 1020 5500 20 800 150-300
S 1020 0,6 m2 2800 4 x 4,5
MGF 2445 2420 4500 1 x 1200 2,9 8075 37 1400
F 1235 2 x 1000 3080 50 - 75/6
FS 1255 1150 5500 30 1000 180-400
MGF 1060 1020 6000 2 x 900 1,8 5425 22 550 S 1220 0,9 m2 3620 4 x 4,5
MGF 1260 1220 6000 2 x 900 2,2 5225 22 700 F 1335 2 x 1000 3280 50 - 75/6
FS 1355 1300 5800 30 1100 200-550
S 1320 1,0 m2 3930 4 x 4,5
MGF 1560 1520 6000 2 x 900 2,7 7240 22 850
Fx 1542 2 x 600 + 1 x 1200 5550 75 - 150/6
FSx 1666 1600 6600 50 1200 350-800
MGF 1860 1820 6000 2 x 900 3,3 9630 37 1000 Sx 1624 2,9 m2 6580 4 x 10,8
* At 0 incline and 1,6 t/m3. Capacities depend not only on feeder size but also feeder inclination, feed gradation, etc.
6 7 7
GF Grizzly feeder
The best for mobile jaw and impactor plants
Smart
Sandvik Pan Feeders are built for high capacity feeding, with a simple
interface and several options to facilitate installation.
The design and wide size range is adapted to make proper access
Data and dimensions around crushers possible and decrease the total cost of the installation.
Both standing and suspended installations can be accommodated.
Suspension type
Capacity * (t/h)
Reliable
volume (m3)
Max hopper
Weight (kg)
Fully engineered feed chutes guarantee proper installation, reliable
operation within a very wide capacity range and with the right flow
(mm)
(mm)
(kW)
Model geometry for very high capacities.
2 x 750 Rubber 45-42/6
GF 0735 680 3375 2800 15 400 150-200
0,8 m2 elements 2 x 2,7 High performance
2 x 900 Rubber 50-60/6 PF feeders offer large drive units and proper feed chutes designed
GF 0840 830 4220 3300 15 500 200-250
1,2 m2 elements 2 x 4,5 to make high feed rates even of coarse materials possible.
GF 1040 1000 4200
2 x 900 Rubber
4800
50-75/6
20 600 300-350 The feed rate can be adjusted under operation using a Sandvik
1,5 m2 elements 2 x 4,5
FORCE system.
2 x 600 Coil 60-105/6
GFx 1046 1000 4600 4350 25 600 350-400
0,9 m2 Springs 2 x 6,6
* At 0 incline and 1,6 t/m3. Capacities depend not only on feeder size but also feeder inclination, feed gradation, etc.
8 9 9
PF PFU
Pan Feeders solutions for flexible crusher feeding High tonnage - no spillage
Widths, lengths and drives to Adjustable inclination from 0-12 degrees Collecting pan feeders for spill Simple packaged feeding solutions
suit the job to adapt to different materials and instal- free high tonnages Fully engineered feed chutes guarantee
A wide range of sizes is available to lation requirements. Sandvik PFU pan feeders are specially proper installation and reliable operation.
give you a choice. The feed rate can either be adjusted by designed for feeding at high capacities Prepared for simple dust encapsulation
Many feeder lengths makes installation repositioning weight segments in the rates onto conveyor belts with a mini- Adjustable inclination from 0-12 degrees
flexible and can reduce your total cost drive or during operation using a Sandvik mum of spillage from bins, crushers or to adapt to different materials and instal-
of installation. FORCE control system (optional). in tunnel type reclaim systems. lation requirements.
Removable pan extensions are avail- The special beak design collects the
able for some sizes to suit installations Reliable material along the centerline of the Reliable
such as where acces for maintenance The linear motion (stroke) of Sandvik feeder without restricting the material flow The linear motion (stroke) of Sandvik
above a crusher is critical. Pan Feeders will ensure efficient and or causing excess wear. This allows for Pan Feeders will ensure efficient and
Heavy duty version with larger drive accurate operation as well as low a compact but high capacity discharge accurate operation as well as low
and heavier design is available for all liner wear. onto a belt conveyor. liner wear.
sizes to make sure you get a feeder with High sidewalls effectively prevent spill- The feeder inclination is adjustable from High sidewalls effectively prevent spill-
the resilience and capacity you need. age and simplify feed chute design. 0-12 degrees. age and simplify feed chute design.
The dual unbalanced motors, rotate The dual unbalanced motors rotate in
Simple packaged feeding solutions in opposite directions and self-synchro- Widths, lengths and drives to opposite directions and selfsynchronize
Fully engineered feed chutes guarantee nize to give the feeder pan its linear suit the job to give the feeder pan it slinear motion.
proper installation and reliable operation. motion. A wide range of sizes is available to The self synchronization means that no
Prepared for simple dust encapsulation. The self synchronization means that no give you a choice. gearbox or other transmission is needed.
gearbox or other transmission is needed. Many feeder lengths makes installation
flexible and can reduce your total cost
of installation.
Heavy duty version with larger drive
and heavier design is available for all
sizes to make sure you get a feeder with
Data and dimensions the resilience and capacity you need.
Capacity *
Pan width
Weight
Drive
(mm)
(mm)
(mm)
(mm)
(kW)
(t/h)
(kg)
Model Data and dimensions
discharge (mm)
AR wear plates
Capacity * (t/h)
PF 6,5/25 (L) 650 2500 6/6 650 30 - 18/6 2 x 1,2 220 160
Discharge end
Bottom/side +
Weight (kg)
width (mm)
PF 08/17,5 800 1750 6/6 600 30 - 14/6 2 x 1,2 265 250
PF 08/25 (L) 800 2500 6/6 840 30 - 23/6 2 x 1,2 265 250
Drive
(mm)
PF 10/20 1000 2000 10/6 840 30 - 27/6 2 x 1,2 330 420 Model
PF 10/25 1000 2500 10/6 1200 40 - 35/6 2 x 2,3 330 375 PFU 10/23 1000 600 2300 10/6 + 6 980 30-23/6 2 x 1,2 330 420
PF 10/30 (L) 1000 3000 10/6 1420 40 - 35/6 2 x 2,3 330 400 PFU 10/28 1000 600 2800 10/6 + 6 1470 40-35/6 2 x 2,7 330 375
PF 12,5/20 1250 2000 10/6 915 30 - 23/6 2 x 1,2 415 550 PFU 12,5/23 1250 850 2300 10/6 + 6 1100 40-27/6 2 x 2,3 415 550
PF 12,5/25 1250 2500 10/10 1370 40 - 35/6 2 x 2,3 415 500 PFU 12,5/28 1250 850 2800 10/10 + 6 1600 45-42/6 2 x 2,7 415 500
PFx 08/17,5 800 1750 16/6 715 30 - 18/6 2 x 1,2 265 290 PFU 16/30 1600 1000 3000 16/10 + 6 3200 50-75/6 2 x 4,5 500 1250
PFx 10/20 1000 2000 16/6 1000 40 - 27/6 2 x 2,3 330 480 PFUx 10/23 1000 600 2300 20/6 + 6 1350 40-35/6 2 x 2,3 330 480
PFx 10/25 1000 2500 20/6 1500 45 - 42/6 2 x 2,7 330 430 PFUx 10/28 1000 600 2800 20/6 + 6 1680 45-42/6 2 x 2,7 330 430
PFx 10/30 (L) 1000 3000 20/6 1750 45 - 50/6 2 x 2,7 330 480 PFUx 12,5/23 1250 850 2300 20/10 + 6 1320 40-35/6 2 x 2,3 415 630
PFx 12,5/20 1250 2000 20/10 1195 40 - 35/6 2 x 2,3 415 630 PFUx 12,5/28 1250 850 2800 20/10 + 6 1860 45-50/6 2 x 2,7 415 580
PFx 12,5/25 1250 2500 20/10 1700 45 - 50/6 2 x 2,7 415 580 PFUx 16/30 X 1600 1000 3000 20/10 + 6 3650 60-105/6 2 x 6,6 500 1500
* At 8 incline and 1,6 t/m3. Capacities depend not only on feeder size but also feeder inclination, feed gradation, etc. * At 8 incline and 1,6 t/m3. Capacities depend not only on feeder size but also feeder inclination, feed gradation, etc.
10 11 11
HYDROSTROKE HF/HFP
A match for your largest dumpt trucks
HYDROSTROKE
Hydraulic reciprocating feeders
The Hydrostroke series is a range of hydraulic reciprocating feeders for
primary and secondary applications.
Capacity range
Hopper volume
Height (mm)
Height (mm)
Motors (kW)
and by the stroke frequency.
Weight (kg)
Weight (kg)
Stroke adjustment can be done without stopping the feeder, completely
(m3/h)
and size
(m3)
automatically, remotely or manually by hand. (inside width x
inside length in dm)
The feeder can be started and stopped as often as required with shorter
HF 1035 / HFP 1035 860 3 450 11 700 0-300 3080 12 500 15
delays in the feeding than with a vibrating feeder.
HF 1345 / HFP 1345 918 5 250 22 1000 0-450 3610 21 600 30
HF 1655 / HFP 1655 1110 9 000 30-37 1300 0-700 4400 39 300 45
HF 2065 / HFP 2065 1420 16 500 55-90 1800 0-1100 6400 57 500 75
12 13 13
PRIMARY STATION
Feeding primary jaw or impact crushers.
*** Excellent
HYDROSTROKE HFS/HFSx FORCE Feed Control Systems ** Very good
* Good
For high loads and sticky material State-of-the-art systems with mine and quarry toughness
LARGE HOPPER
Secondary feeder for tough Minimum operating costs Mine and quarry toughness The system with everything Maximum hopper volume.
applications Low power consumption thanks to the The FORCE system Feed Optimising Built sturdily in IP56 rain and dust *** Almost unlimited
Hydrostroke HFS/HFSx reciprocating low operating speed required. RPM Control System is developed spe- protected enclosures with proven ** Very large
feeders are built to give practical and The reciprocating plate is the only cifically for vibrating feeder speed and quarry-duty components for hot and * Large
robust spill-free solutions for secondary moving part and the rollers (with ball capacity control in rough mine and quarry cold weather as well as vibrations.
applications. bearings) supporting it are never environments. The system is prepared for Pre-wired for quick and easy installation.
The feeder consists of reciprocating feeder exposed to any dirt or dust. simple interface with conveyors, bins, crush- Easy to use with clear displays on PORTABLE PLANTS
plate, feed hopper with vertical walls includ- The long life wear liners are of a simple ers and other process equipment. the front of the switchgear cabinet Installation on wheel or crawler mounted
ing an effective double wiper side sealing design and can be made very thick with display in 8 languages showing portable units.
system and rear sealing, wear liners and and are easy to replace. Full control either frequency on rotation speed *** Excellent
a hydraulic drive units with hydraulic cylin- Simple, self-protecting wear free drive. The FORCE system gives full control (Hz or RPM). ** Very good
der, hoses and a control system (optional). One hydraulic cylinder means a simple of a feeder operation: Simple connection to relay or PLC plant * Good
The hopper is furnished with an overflow system to power the feeder. Online accurate feed rate adjustment control system by many different proto-
curtain. Oil lubrication of the hydraulic system for feeding and mixing. kolls or by a 4-20 mA signal. SEPARATION / FINES REMOVAL
HFS and HFSx feeders are normally sup- minimizes wear and need for mainte- Simplifies remote controlling. - EMC filter and inductor reduces Grizzly coarse separation and second deck
ported directly from above with the feed nance. Makes the whole speed range of the disturbances with main grid. fines removal ability
hopper flange bolted to a counter flange. The feeder is completely vibration free feeder instantly available. - 3 inputs prepared for interlocking. *** Grizzly and excellent fines removal
Extra heavy HFSx feeders are available and the dynamic loads very small. The The motor overload protection guards - Connections for auxiliary relays and ** Grizzly and fines removal available
for feeding coarse material and higher operating frequency only needs to be against single motor operation, current potentiometer. * Grizzly deck available
capacities. up to 20 stroke a minute even for very peaks or phase failure. Full documentation included.
high feed capacities. Allows emergency shutdowns in
TUNNEL FEED STATIONS
controlled manner.
High capacity, low spillage and ability to
handle high headloads.
*** Excellent
** Very good
* Good
motors effects:
Squirrel cage
BIN TO CRUSHER
FORCE units
max current
unbalanced
Suitable for
FORCE unit
max effect:
Number of
High capacity, easy to adjust and
motors:
motors:
easy to install.
*** Excellent
Type: ** Very good
Size (kW) (kW) (kW) (A) * Good
FORCE 111 1 - - 7,5 kW, 11 kW 11 23
BIN TO CONVEYOR
FORCE 115 1 - - 15 kW 15 31 High capacity, low spillage, easy to adjust
and install
Dimensions and weight FORCE 119 1 - - 18,5 kW 18,5 38
*** Excellent
FORCE 122 1 - - 22 kW 22 43 ** Very good
Overall width (mm)
* Good
Weight HFP (kg)
Capacity range
Hopper volume
Overall height
Motors (kW)
and size
(mm)
(m3)
B214.103 EN
FIND THE FEEDER
SELECTION GUDIE
Sandvik Rock Processing, SE-233 81 Svedala, Sweden. Tel. +46 40 40 68 00. Fax +46 40 40 68 98. SANDVIK ROCK PROCESSING
www.rockprocessing.sandvik.com e-mail: info.srp@sandvik.com