to a given thing. It can also be described as the resources that have been sacrificed or must be
sacrificed to attain a particular objective.
Costing :- Costing may be defined as the technique and process of ascertaining costs. According
to Wheldon, Costing is classifying, recording, allocation and appropriation of expenses for
the determination of cost of products or services and for the presentation of suitably arranged
data for the purpose of control and guidance of management.
Cost Accounting :- Cost Accounting primarily deals with collection, analysis of relevant of cost
data for interpretation and presentation for various problems of management. Cost accounting
accounts for the cost of products, service or an operation.
Cost Accountancy :- Cost Accountancy is a broader term and is defined as, the application of
costing and cost accounting principles, methods and techniques to the science and art and practice
of cost control and the ascertainment of profitability as well as presentation of information for the
purpose of managerial decision making.
Cost Center :- a cost center is nothing but a location, person or item of equipment for which cost
may be ascertained and used for the purpose of cost control. For example, a production
department, stores department, sales department
Profit Center :- Profit Center is defined as, a segment of the business entity by which both
revenues are received and expenses are incurred or controlled. (CEMA) A profit center is
any sub unit of an organization to which both revenues and costs are assigned.
Classification of Costs :-
2. Variable Costs :- variable cost is that per unit variable cost remains same while the total
variable costs will vary. variable costs are direct materials, direct labor etc
3. Semi-variable Costs :- they contain the features of both types of costs. These costs are
neither totally fixed nor totally variable. Maintenance costs, supervisory costs etc are
examples of semi-variablecosts. These costs are also called as stepped costs.
I. Historical Costs :
II. Predetermined Cost :-
F. Classification of costs for Management decision making :-
1.Marginal Cost :- Marginal cost is the change in the aggregate costs due to change in
the volume of output by one unit. Marginal cost is also termed as variable cost and hence per unit
marginal cost is always same.
2. Differential Costs :-
3. Opportunity Costs :
4. Relevant Cost :
5. Replacement Cost :
6. Abnormal Costs :
7. Controllable Costs
8. Shutdown Cost
9. Capacity Cost
10. Urgent Costs
Fixation of Level: levels of materials are fixed for achieving objectives like avoiding overstocking,
ensuring that the material is ordered at right time and also avoiding shortage of materials.
A. Maximum Level: Maximum Level = Re-order Level + Re-order Quantity [Minimum
Consumption Minimum Reorder period]
B. Minimum Level: Minimum Level = Ordering Level [Average rate of consumption Re-order
period]
C. Re-order Level: Re-order Level = Maximum Usage per Period Maximum Re-order Period
D. Average Level = Maximum Level + Minimum Level / 2
E. Danger Level: depending on the practices of the firm and circumstances prevailing, the danger
level is determined between the re-order level and minimum level
B. Storing of Materials:
I] Aspects of Stores Control:
Stores Layout, Classification and Codification of Materials, Stores Records, Inventory Control:
Inventory Control:
A.Perpetual Inventory System: means continuous stock taking
B. ABC System:
Items in class A constitute the most important class of inventories so far as the proportion in the total
value of inventory is concerned. The A items constitute roughly about 5-10% of the total items while
its value may be about 80% of the total value of the inventory.
Items in class B constitute intermediate position. These items may be about 20-25% of the total items
while the usage value may be about 15% of the total value.
Items in class C are the most negligible in value, about 65-75% of the total quantity but the value may
be about 5% of the total usage value of the inventory.
C. Just in Time Inventory: This is the latest trend in inventory management. This principle envisages
that there should not be any intermediate stage like storekeeping. Material purchased from supplier
should directly go the assembly line
D. VED Analysis:
V stands for vital items and their stock analysis requires more attention. The reason is that if
these items are not available, the resulting stock outs will cause heavy losses due to stoppage of
production. Thus these items are required to be stored adequately to ensure smooth operation of
the plant.
E means essential items. Such items are considered essential for efficient running but without
these items, the system will not fail. Care must be taken to see that they are always in stock.
D stands for desirable items, which do not affect production immediately but availability of
these items will lead to more efficiency and less fatigue
E. FSND Analysis:
I] F stands for fast moving items and stocks of such items are consumed in a short span of time.
Stock of fast moving items must be observed constantly and replenishment orders be placed in
time to avoid stock out position.
II] N means normal moving items and such items are exhausted over a period of time, i.e. say one
year. The order levels and quantities for such items should be on the basis of a new estimate of
future demand to minimize the risks of a surplus stock.
III] S indicates slow moving items, existing stock of which would last for two years or so. These
items must be reviewed carefully before eliminating them.
IV] D stands for dead stock which means that there will not be any further demand for the same. It
is necessary to identify these items and if there cannot be any alternative use for the same, should
be eliminated.
C. Issue Control
The various methods of pricing of issues are given below.
1. First In First Out:- As per this method, material received first is issued first.
2. Last In First Out [LIFO]
3. Highest In First Out [HIFO]:- Under this method, the materials with highest prices are issued first,
irrespective of the date upon which they are purchased
4. Simple Average Cost Method:- Under this method, the issues are charged at the average price of
the material purchased without taking into consideration the quantities involved in the same
5. Weighted Average Method:- This method takes into consideration the prices as well as the quantities
of materials purchased. Thus weighted average is computed after each receipt by dividing the total
amount by the total quantity. The issue is charged at prices arrived at according to this calculation.
For example, if three consignments of materials are purchased at prices of Rs.10, Rs.12 and Rs.11 and
the quantities involved are respectively 1,000, 1,200 and 1,400. The weighted average price will be
calculated as shown below.
Rs.10 1,000 + Rs.12 1,200 + Rs.11 1,400 = Rs.10,000 + Rs.14,400 + Rs.15,400 = Rs.39,800 / 3,600
= Rs.11.05. The subsequent issue will be charged at this price. The main advantage of this method is
that it evens out the price fluctuations and reduces the number of calculations to be made
6. Periodic Average Cost Method:- Under this method, instead of recalculating the simple or weighted
average cost every time there is a receipt, periodic average is computed. The average may be calculated
for the entire period. The price may be calculated as given below.
Cost of Opening Stock + Total Cost of all receipts / Units in Opening Stock + Total Units received
during the period.
7. Standard Cost Method:- Under this method, material issues are priced at a predetermined standard
issue price. Any difference between the actual purchase price and the standard price is written off to
the Costing Profit and Loss Account.
8. Replacement Cost [Market Price]:- The replacement cost is the cost at which material identical to that
is to be replaced could be purchased at the date of pricing of the issues as distinct from the actual cost
price at the date of purchase.
9. . Next In First Method:- Under this method, the price quoted on the latest purchase order or contract
is used for all issues until a new order is placed. Thus this method is a variation of the Replacement
Cost Method
10. Base Stock Method:- Under this method, a certain quantity of materials is always held in stock and
any material over and above this quantity is priced according to any other pricing method
D. Material Losses:
Waste:- Normal Wastage, Abnormal Wastage: Scrap,:- Legitimate Scrap , Administrative Scrap ,
Defective Scrap :Spoilage: Defectives
E. Inventory Turnover Ratio: There are several items in the store which are slow moving which means
that they are issued to the production after a long time gap. Some items are such that they are never
issued to the production as they have become obsolete or outdated and need to be disposed off. For
identifying these items, it is necessary to compute the inventory turnover ratio. Inventory turnover
ratio enables the management to avoid the capital being locked in such items.
Inventory Turnover Ratio: Cost of material consumed/Cost of average stock held during the year
The cost of average stock here is taken as the average of opening stock and closing stock. The inventory
turnover ratio can also be calculated in days as below.
Days during the period/Inventory turnover ratio
Solution: The
computation of various levels is shown below.
A] Reorder Level = Maximum Consumption Maximum Reorder Period
Component X = 75 units 6 weeks = 450 units
Component Y = 75 units 4 weeks = 300 units.
B] Minimum Level = Reorder Level Average Consumption Average Reorder Period
Component X = 450 units [50 units 5 weeks] = 200 units
Component Y = 300 units [50 units 3 weeks] = 150 units
C] Maximum Level = Reorder Level + Reorder Quantity [Minimum Consumption Minimum
Reorder Period]
Component X = 450 units + 400 units [25 units 4 weeks] = 750 units
Component Y = 300 units + 600 units [25 units 2 weeks] = 850 units
D] Average Level = [Ma
ximum Level + Minimum Level]
Component X = [750 units + 200 units] = 475 units
Material Control
37
Component Y = [150 units + 850 units] = 500 units
2. From the following particulars, compute Economic Order Quantity
Annual consumption = 8, 10, 000 units
Order placing and receiving costs: Rs.10 per order
Annual stock holding stock: 20% of consumption
Solution: Economic Order Quantity = 2 /= 2*180000*10/0.2=9,000
Check Economic Order Quantity-problems in youtube
FIFO,LIFO,Weighted average,perpetual inventory and periodic inventory method.
As mentioned earlier, this method is less harsh on the workers as compared to Taylors system
III] Gantt Task Bonus Plan: In this method, there is a combination of time rate, bonus and piece rate
plan. The remuneration is computed as shown below.
Production Payment
Production above standard High piece rate for the entire output
This method assures minimum wages even too less efficient workers and hence is a preferred
method of payment of wages. It also offers reasonably good incentive to efficient workers.
However, the main limitation is that the method is complicated to understand by the workers
and hence may create confusion amongst them.
Solution:
Taylor Plan: High task is 100 units
Worker X: 96 units Rs.4 = Rs.384 [X will get the wages at low piece rate as his output is
below the high task]
Worker Y: 111 units Rs.6 = Rs.666 [Y will get the wages at high piece rate as his output is
above the high task i.e. standard]
Worker Z: 126 units Rs.6 = Rs.756 [Z will also get the wages at high piece rate as his output
is above the high task, i.e. standard]
Merrick Plan:
Worker X = High task is 100 units, actual output is 96, this means that the efficiency level is
96%. As per Merrick Plan, wages of X will be 110% of normal piece rate which is Rs.6.60 per
unit = Rs.6.60 96 = Rs.633.6
Worker Y = High task is 100 units, actual output is 111 units, efficiency level is 111%. Y will
be entitled for wages @ 120% of normal piece rate i.e. @ Rs.7.20 per unit. His wages will be,
Rs.7.20 X 111 = Rs.799.2
Worker Z = High task is 100 units, actual output is 126 units, efficiency level is 126%. Z will
get at higher piece rate @ Rs.7.20 per unit. His wages will be Rs.7.20 126 units = Rs.907.2
Gantt Task and Bonus Plan:
Worker X = Rs.10 40 hours = Rs.400 [X will get guaranteed time rate as his output is below
the high task]
Worker Y = Rs.6 111 units = Rs.666 [High piece rate as output is above standard]
Worker Z = Rs.6 Rs.126 = Rs.756 [High piece rate as output is above standard]
*,Apportionment : if it is not possible to charge the overheads to a particular cost center or cost unit,
they are to be apportioned to various departments on some suitable basisPrimary Distribution Summary
*Reapportionment of Overhead Secondary Distribution Summary
*Non Reciprocal Methods :- Under this method, the assumption is that while service
departments render services to the production departments, they do not render services to
each other.*Services Rendered*Ability to Pay*Survey or analysis Method*Reciprocal
Method*Repeated Distribution Method*Simultaneous Equation Method
C. Absorption of Overheads: absorption means charging equitable share of overhead expenses to the
products
Overhead Absorption Rate = Overhead Expenses/ Units of the base selected.
*Direct Material Cost*Direct Labor Cost Method
*Prime Cost Method:Budgeted or Actual Overheads/ Prime CostX 100
Production Unit Method, Direct Labor Hour Method, Machine Hour Rate, Selling Price Method
Under/Over Absorption of Overheads
, a rate of absorption is computed and then the overheads are charged to the products. The rate of
absorption may be either predetermined or historical
Administration Overheads
general office expenses, office salaries, printing and stationery, office lighting, audit fees, insurance of
office equipments, depreciation of office equipments and building, rent, legal charges,
Selling and Distribution Overheads
Advertising expenses, sales promotion costs, salesmens salaries and commission, discounts offered are
some of the examples of selling overheads. Warehouse rent, transportation
Check overhead problems in YouTube
Methods of Costing
I] Job Costing: The objective of this method of costing is to work out the cost of each job by preparing the
Job Cost Sheet. A job may be a product, unit, batch, sales order, project, contract, service, specific
program or any other cost objective that is distinguishable clearly and unique in terms of materials and
other services used.
Methodology used in Job Costing:* Direct Material Costs:* Direct Labor Cost*Direct
Expenses*Overheads*Work in Progress
Problems check youtube
II] Batch Costing: batch costing is used where units of a product are manufactured in batches and used
in the assembly of the final product. Thus components of products like television, radio sets, air
conditioners and other consumer goods are manufactured in batches
2AS
Economic Batch Quantity = C
Where A = Annual requirements of the product
S = Setting up cost per batch
C = Carrying cost per unit of inventory per annum.
III] Contract Costing: Contract Costing is used by concerns like construction firms, civil
engineering contractors, and engineering firms