Roger A. Sauer
To cite this article: Roger A. Sauer (2016) A Survey of Computational Models for Adhesion, The
Journal of Adhesion, 92:2, 81-120, DOI: 10.1080/00218464.2014.1003210
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The Journal of Adhesion, 92:81120, 2016
Copyright # Taylor & Francis Group, LLC
ISSN: 0021-8464 print/1545-5823 online
DOI: 10.1080/00218464.2014.1003210
ROGER A. SAUER
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1. INTRODUCTION
This survey pursues two aims: (1) to give an overview of the computational
methods and the underlying theoretical formulations for adhesion that have
been considered in the literature, and (2) to bring structure and classification
81
82 Roger A. Sauer
into the huge range of modeling approaches. Both aims are pursued from the
modeling point of view.
There is a huge literature body on works related to computational
adhesion, especially when including computational cohesion, which is
equivalent from the model standpoint. A search on web of science1 generates
more than 12,000 hits (as of October 2014). And this even misses some of
the important works, simply because they do not use those keywords. It is
therefore impossible to account for every single publication related to the
subject and give a complete overview of all related works. The aim of this
survey is to rather give a complete overview of the methods and approaches
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OR cohesion).
Survey of Computational Adhesion 83
a) local material models that describe the material behavior within the
adhesive (Sec.2),
b) local interface models that describe the bonding behavior at the material
interface (Sec.3), and
c) global adhesion models that describe the effective adhesion behavior
(Sec.4).
FIGURE 1 Classification of adhesion models: (a) local material models for adhesives;
(b) local interface models for adhesion; (c) effective adhesion models (e.g., for peeling).
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(a) in order to describe the behavior at interfaces B1Bi and BiB2. But for this,
full bonding may simply be assumed. On the other hand, interface models can
also be obtained from the projection of material models onto a surface e.g.,
the interface between adherent and adhesive. This is discussed further in
Sec. 3.5.4. Effective adhesion models are essentially a result of the local
material and interface behavior, and they can be derived as such, see Sec. 4.
Dry adhesion (i.e., adhesiveless adhesion)like van der Waals adhesion,
electrostatic attraction, or mechanical interlocking - are natural candidates for
interface models. Adhesive-based adhesione.g., based on polymeric
adhesives or capillary adhesionare natural candidates for material models.
Before discussing the diferent adhesion models, we provide a very brief
overview of the governing equations of continuum mechanics and their finite
element (FE) discretization. Further details can for example be found in [44,
45]. A mechanical body B has to satisfy the equilibrium equation
div r f qa 1
uu on @u B;
2
t t on @t B;
where uB and tB are the boundaries where displacements and tractions are
prescribed. Here, r denotes the (Cauchy) stress tensor inside B, while t n
denotes the traction vector at surfaces with normal vector n; f denotes
distributed body forces, while q and a denote density and acceleration.
The latter is only needed within a dynamic analysis. In the static case, a 0.
Equation (1) is also known as the strong from of the equilibrium equation. It
can be turned into the weak from statement
X Z Z Z Z
du qa dv grad du : r dv du f dv du t da 0;
I BI BI BI CI
3
Survey of Computational Adhesion 85
which is valid for all functions du, known as virtual displacements, that
are kinematically admissible. The summation is carried out over all bodies
BI and interfaces I in the system. The corresponding volume and surface
integrals denote the virtual work done on those volumes and surfaces. In
order to solve general problems in continuum mechanicseven for the lin-
ear casecomputational approaches are needed. The most widely used
approach is the FE method [46, 47, 48, 45]. The FE method finds approximate
solutions satisfying weak form (3). Given a discretization of the body and its
surfaces into a set of elements and nodes, the displacement field u(x) is
approximated by the interpolation
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X
uh x NA xuA ; 4
A
where uA are the nodal displacements values, and NA denotes the interp-
olation (or shape) function of node A. Standard shape functions are based
on Lagrange polynomials, but in recent years also shape functions based
on Bezier splines have become popular [49]. Those can be conveniently
incorporated into interpolation (4) using the Bezier extraction operator tech-
nique [50, 51]. The discretization of weak form (3) leads to a discretized equi-
librium equationin general nonlinearthat is solved for all the unknown
nodal FE displacements uA. In the case of dynamic problems, the solution
is obtained by time-stepping algorithms like Newmarks method [45].
rij Cijk ek ; 5
1 @u
r C : e; e Grad u Grad uT ; Grad u : : 7
2 @X
In case of isotropy, C has the Cartesian components
Cijk k dij dk l dik dj di djk ; 8
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where k 12v2lv
and l 21v
E
are the bulk and shear moduli related to
Youngs modulus E and Poissons ratio v. dij are the components of the ident-
ity tensor I. It follows that
r k tr e I 2l e; 9
or in Cartesian components
r rF ; 11
F I Grad u; 12
k l
r ln J I F F T I ; 13
J J
Survey of Computational Adhesion 87
or in components
k l
rij ln J dij Fik Fjk dij ; 14
J J
gF : J 1 0: 15
rF; p lF F T pI; 16
where p is the hydrostatic pressure field associated with constraint (15). This
pressure is now independent of the deformation and thus needs to be
included as an unknown within the numerical formulation. It then follows
from the equilibrium equations and boundary conditions [44].
Even though elastic material behavior is rate-independent, it can still
be used within a dynamic analysis. In that case, the moving material also
contributes inertial forces that are proportional to the material density and
acceleration, and need to be accounted for in Equation (1). Purely elastic
88 Roger A. Sauer
materials are energy conserving and do not dissipate any energy over time.
In order to account for material dissipation, viscosity or plasticity models
are needed.
For a further discussion of these models and combination of them see for
example [44] and [65]. These models can also be extended to 3D by replacing
the 1D stress and strain by their 3D tensorial counterparts. The elastic part
can then be modeled by any of the models discussed in the preceding sec-
tion. A popular model for 3D viscosity is a Newtonian fluid given by
r 2gD; 21
where
FIGURE 2 Viscous material models: (a) Maxwell element; (b) Kelvin element; (c) generalized
solid.
Survey of Computational Adhesion 89
1 @v
D grad v grad vT ; grad v : ; 22
2 @x
r req rneq ; 23
while the strains, equal in all parallel elements, are added within each
Maxwell element
e eel ein : 24
In the 1D setting we have req E e and rneq E eel g e_in . The formulation
can be extended to the nonlinear setting considering both nonlinear behavior
of the elastic and viscous parts. Instead of the additive decomposition (24), it
is then customary to consider a multiplicative decomposition of the defor-
mation gradient, as
F F el F in : 25
The inelastic strains (ein or Fin) are viewed as internal variables, which track
microstructural changes in the material that are not observable from the out-
side. An additional law is needed to describe the evolution of these internal
variables. For further details see [44].
It is noted that viscosity is usually temperature dependent, e.g., see [65].
It is also noted that viscosity leads to energy dissipation in the system. How-
ever, the presence of dissipation in the system does not imply that the
adhesive is dissipative. Dissipation can also occur in the adherents. Further
properties of viscous materials are also discussed in [66].
The three-parameter linear viscoelasticity model of Fig. 2c has been
applied to study joints by [67]. The linear viscoelastic Kelvin model has been
used to study bonded connections by [68]. A Newtonian fluid model has
been used in [69] to model fibril behavior in debonding. Simple linear viscoe-
lasticity models for the adherents have also been used in combination with
van der Waals interaction to study gecko adhesion by [70] and [71]. It seems,
that so far the use of nonlinear viscous and viscoelastic models has not been
applied to adhesion.
90 Roger A. Sauer
and
r E eel ; r ry H ein ; 27
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where now ein denotes the plastic strains that remain in the material after
unloading, and where H models hardening during plastic deformation. H 0
corresponds to the behavior in Fig. 3a. The limit equation on r is also known
as the yield criterion. A typical example in 3D is the von Mises yield criterion
[72]
r
2
f : ksk ry 0 28
3
p
where s is the deviatoric part of the stress tensor and s : s : s denotes
the tensor norm. Based on this, the distinction
f < 0 elastic state
29
f 0 plastic state
FIGURE 3 Plasticity models: (a) plastic loading and unloading; (b) linear hardening and
softening.
Survey of Computational Adhesion 91
Mises plasticity to model adhesive failure during peeling. Plasticity can also
be considered in the context of interface models, see Sec. 3.3. An example
is the work of [82] and [83].
where N^A are standard FE shape functions, possibly identical to NA, w(x) is
the enrichment, and qA are additional nodal unknowns associated with the
enrichment. The approach goes back to [85]. An overview of further develop-
ments is reported in [86] and [87]. An application to the failure of adhesives is
considered in [88].
92 Roger A. Sauer
The elastic stresses then follow from a model like Eq. (13) using Fel as the
functional argument. Like in the linear case, this model does not account
for the full thermomechanical coupling. Some of the thermal properties of
adhesives are discussed in [89]. Computational examples of thermomechani-
cal analysis of adhesive joints can be found in [22].
been extended to account for the damage due to curing shrinkage [95]. A
computational formulation that aims to model rubber vulcanization and its
coupling with thermomechanics is given in [96]. A challenge in formulating
general nonlinear material models is the experimental difficulty to properly
characterize the full range of the material behavior. This calls for more
experiments. A recent overview of some experimental curing data is
provided in [89], [65], and [97].
explicit models for liquid bridges; effective interface models due to liquid
bridges are discussed in Sec. 4. Liquid bridges can be modeled explicitly
based on the membrane equations governing the surface shape of the liquid
bridge. In case of liquids with constant, isotropic surface tension the surface
shape is governed by the YoungLaplace equation
2Hc p 0; 33
This section surveys mechanical constitutive models that describe the inter-
face behavior between adherents according to Fig. 1b. Such models relate
the interface traction t to the separation of the two surfaces.
Interface adhesion is closely related to interface contact. In some sense
adhesion corresponds to the other side of contactdescribing the
Survey of Computational Adhesion 95
gX x x0p ; 34
with
x u1 X ; x0p u2 X p : 35
gn X x xp ; 36
i.e., the interaction takes place between x and xp, and not between x and x0p .
An example is van der Waals adhesion (see below).
FIGURE 5 Separation kinematics: Definition of the gap vectors g and gn between surfaces
@B1 and @B2 at point x 2 @B1 that is initially located at X 2 B01.
96 Roger A. Sauer
FIGURE 6 Tractionseparation models: (a) Tri-linear model (37) for g1 3g0 and g2 5g0;
(b) Exponential model (38). (g) denotes the separation energy up to g (2g0, here).
Survey of Computational Adhesion 97
adhesion,
" #
AH 1 g0 9 1 g0 3
t gn np ; for gn : kgn k > 0; 39
2pg30 45 gn 3 gn
FIGURE 7 Debonding instability [125, 126]: (a) 1D model system, (b) resulting debonding
behavior, which becomes unstable for k < kcr (dashed line).
loading, then the model is reversible and no energy is lost during cyclic loading.
Consequently the tractionseparation law can be derived from a potential. An
example is the LennardJones potential commonly used for van der Waals
interactions. If unloading follows a different path, i.e., if the debonding is irre-
versible, energy is dissipated and associated with a degradation of the interface
bonding. The setting is analogous to the damage modeling considered in the
bulk, see Sec. 2.3 and Fig. 3a. Irreversible tractionseparation models have been
considered by [147, 148, 149, 150, 151, 152, 80], among others. As the gap g
approaches zero (and in some models even becomes negative), classical
contactwith compressive tractionoccurs. In order to handle this case, a
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They are prominently known as CZM, see e.g., [155, 117, 118, 147, 156]. But
they are sometimes also referred to as bond-slip models, e.g., see [157] and
references thereof. There is also a recent review article on CZM [158]. CZM
are mostly used for debonding, but they can also describe bonding (see
Sec. 3.3). The experimental determination of cohesive zone parameters for
adhesives is for example considered in [159, 160, 161, 162, 163, 164, 165,
166]. In experiments, the loading rate can have a strong effect on the results.
This implies that dissipation is present in the bulk (i.e., due to mechanisms
described in Secs. 2.22.4) and/or in the interface (addressed in Sec. 3.3).
In order to match computational results with experimental results, so-called
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inverse methods can be used. Those solve Eqs. (1)(3) for the unknown
material parameters given the deformation.
Phenomenological tractionseparation laws have been considered in a
huge range of different applications. For example, to simulate and study blood
clotting [167], fiber debonding [155], fracture mechanics [117, 147, 148], elasto-
plastic peeling [168, 169], sandwich beams [170], debonding of viscoelastic
polymers [171], mixed-mode delamination [172], rate dependent peeling
[69], interface fracture [150], coupled adhesion and friction [173], adhesive con-
tact between elasto-plastic solids [174], elasto-plastic debonding [175],
dynamic thin film delamination [8, 176], focal cell adhesion [177], the aggre-
gation of cells [178], mode I debonding of elastic bodies [179], mixed-mode
debonding [180], microcrack decohesion [181], thin film buckling [182], multi-
scale modeling of cohesive failure [183], powder cohesion [184], debonding
with mixed FE [185], mixed-mode debonding of reinforcement sheets [186],
membrane adhesion [187, 188], non-associated viscoplasticity of adhesives
[83], adhesive impact of spheres accounting for hysteresis [151], bond degra-
dation due to humidity and thermal effects [189], debonding of lap joints
[88], adhesion of surfaces covered with micro-columns [190], mixed-mode
debonding of DCBs (double cantilever beams) [133, 136], bonding in metal
forming [191], and fibrillation in delamination [192]. Phenomenological trac-
tionseparation laws have also been applied in the context of isogeometric
analysis [193, 134, 135, 194], and they have been adapted to develop new time
integration methods for adhesion and debonding [195, 196].
Another approach, introduced by [153], is to model adhesion and
debonding by the phenomeno-logical bonding function b a surface state
variable also called intensity of adhesion that is governed by a temporal
ordinary differential equation (ODE). The tractionseparation behavior is
then governed by the evolution of b and it is generally time-dependent.
The formulation can thus be used to model viscous debonding. The
approach can also be combined with sliding friction [149] and damage mod-
eling [152]. The adhesion formulation of [153] has been applied to simulate
and study beam and plate delamination [7, 197], bone-implant bonding
[198, 199, 200], beam contact [201], membrane adhesion [39], adhesion of vis-
coelastic bodies [202, 203, 204], plate contact [205], and rubber friction [206].
Survey of Computational Adhesion 101
adhesion, such approaches have been e.g., considered for thin film peeling
[10], particle adhesion [216], membrane adhesion [38, 217, 218, 219], and
rough surface adhesion [220]. A related approach, that also does not use
the actual surface separation, but considers an adhesion potential based on
phase field functions is given in [221].
Figure 8 shows a 3D example based on a phenomenological traction
separation law: The debonding between a thin strip peeled from a flat plate
[135]. The simulation is based on model (38). A crucial aspect in such
FIGURE 8 Finite element computation of the debonding between a flexible strip and plate
[135]: (ad) deformation at displacement uz 0,3.2, 7.75, 15.5 L0; (e) loaddisplacement curve
for various FE discretizations.
102 Roger A. Sauer
where A and B are model parameters, this integration gives the global
interaction potential
Z Z
P q1 q2 / dv2 dv1 ; 41
B1 B2
tangent plane between the neighboring bodies, instead of taking the actual
normal projection np according to Fig. 5. This has been considered by
[227, 229, 230, 232, 235, 236, 237, 238]. The approach is analogous to
Derjaguins approximation [239, 5], which restricts the formulation to objects
with curvature radii that are much larger than the range of interactions.
Another simplification, sometimes considered in computations, is to approxi-
mately collocate the interaction to the FE nodes [232, 234], thus skipping the
surface integration inherent to FE. Instead of the surface-based traction
separation law (39), the LennardJones potential can also be used within a
body force-based separation law. Examples are given in [240], [119], [241],
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and [242, 243]. The last two references apply the formulation to study the
adhesive impact of elastic rods and spheres, examining the apparent energy
loss during impact.
The currently most general computational continuum formulation for
van der Waals adhesion accounting for the actual surface distance and gen-
eral, arbitrary deformations is the FE formulation of [120] and [119]. This for-
mulation can also be used in conjuction with other potentials, like the Morse
potential [244]. It is also possible to unify the formulation for van der Waals
adhesion and phenomenological traction laws with classical computational
contact formulations [123]. Thus, the formulation can for example be used
to study the normal and tangential debonding behavior of gecko spatulae,
as is shown in Fig. 9. The example illustrates that structural effects lead to
strong anisotropy in the maximum peeling forcesabout 6.6 nN for normal
peeling, 6.1 nN for tangential peeling to the right, and 295 nN for tangential
peeling to the lefteven though the molecular debonding model is fully
isotropic.
Molecular potentials, like the LennardJones potential, can also be used
in molecular dynamics (MD) simulations of adhesion, see for example [138,
142, 144, 145]. Another possibility is to use detailed MD models in order to
identify effective cohesive zone parameters for macroscale applications.
Examples can be found in [246, 247, 248, 249, 250, 251, 252, 253].
The formulation of Eq. (41) can also by applied to other kinds of interactions,
like for example electro-static interactions described by Coulombs potential
q1 q2
/c ; 42
g
FIGURE 9 Finite element computation of the debonding of a gecko spatula: top: normal
peeling [146]; bottom: tangential peeling [245]. The black dots in the loaddisplacement curves
on the righthand side mark the spatula configurations shown on the lefthand side. Due to
symmetry, only half of the spatula is plotted. The color scale shows the stress I1 = tr r in
multiples of E 2 GPa.
of the form t t(g) (see Fig. 1). In the case of van der Waals adhesion a
corresponding approach is given by the surface formulation presented
in [119].
spring [256, 257]. Denoting the interaction potential by /, the total interaction
energy of cell adhesion can be written as
Z
P q / da; 43
Ci
The local, i.e., pointwise, adherent and adhesive models discussed so far can
be homogenized into effective models describing the overall adhesion beha-
vior of the entire system under investigation. The detailed interface and bulk
relations t t(g) and (e) are thus homogenized into an effective
debonding relation governing the debonding forces and displacements
between the adherents according to Fig. 1c. The procedure is essentially
based on the integration (i.e., averaging) of the local material and interface
models over their domains of interaction. In many casesconsidering suit-
able approximationsthis step can be evaluated analytically. Effective
adhesion models can for example be used to construct hierarchical multi-
scale models for adhesion [18, 20]. The following four cases are considered:
later combined by [270]. The models are based on Hertzian contact, which in
turn is based on the point load solution of half-space theory [137], and on the
concept of the work of adhesion (see Sec. 3.1). They are thus theoretically
restricted to small deformations and small contact areas. But they can still
come remarkably close to the full numerical solution of the unapproximated
theory as is shown in Fig. 10. Those calculations are based on a FE discreti-
zation of the general continuum problem considering LennardJones interac-
tions [120]. There are also other numerical formulations that are still based on
half-space theory, e.g., see [272, 273, 274, 275, 276, 277]. Computational
approaches have also been used to investigate the scaling laws for sphere
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adhesion [143, 233]. The half-space adhesion theory has also been extended
to elasto-plastic spheres [278] and flat punches [279]. Effective adhesion mod-
els are often used to account for adhesion in granular interaction and flow
[14, 15, 280].
FIGURE 10 Adhesion of soft spheres [231, 271]: (a)(d) Deformation and stress field (left)
and contact pressure (normalized by Youngs modulus E) vs. radius (right) between a half-
space and sphere with radius R0; (e) loaddisplacement curve, marking the four states shown
in (a)(d) by o. For small displacements, the theory of [270] comes very close to the more
general computational results.
Survey of Computational Adhesion 107
[315], pre-straining and pre-tensioning [313, 316], and interface sliding [317].
Recently, a geometrically exact beam formulation has been developed for
peeling that accounts for varying film thickness and captures the bending
and shear deformation due to adhesion [318, 245]. The formulation can be
evaluated very efficiently with finite beam elements [245]. Such a formulation
is ideal to study shape optimization of peeling strips [319, 320]. Of course,
peeling can also be analyzed with a standard FE approach based on con-
tinuum theory, e.g., see [60, 321] or [310]. However, in the case of peeling,
such model can be much less efficient while not being more accurate.
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5. CONCLUSION
ACKNOWLEDGEMENTS
The author wishes to thank the graduate students Thang X. Duong and Ajay
Rangarajan for their help in tracking down the literature.
FUNDING
The author is grateful to the German Research Foundation (DFG) for sup-
porting this research under projects SA 1822/5-1 and GSC 111.
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