1, JANUARY 2008
I. INTRODUCTION
Fig. 1. Mobile substation 110/20 kV 12.5 MVA consisting of two trailers: one
has mobile high-voltage switchgear and a hybrid insulation transformer and the
HE DESIGN and installation of a mobile substation have
T specific restrictions which are not present when dealing
with conventional substations: restrictions due to transport, such
second trailer has a control cabin with medium-voltage switchgear and auxil-
iaries.
insulation for the power transformer will increase the mega- A way to increase the admissible weight on the trailer is to
volt-ampere per-unit weight and improve the mobility and increase the number of axles. Trailers with more than three axles
maneuverability of the mobile unit [1]. should have additional hydraulically steerable axles. To increase
Mobile substations can minimize the duration of unexpected the load on the kingpin extra axles on the gooseneck with a dolly
power outages. The equipment can bypass a complete substa- can be used. This will, of course, increase the length and the
tion, or a part thereof, following failure of any major equipment price of the trailer.
in the substation due to equipment failure, a weather-related The transportation restrictions define the maximum trans-
system problem, natural disaster, or other external influences. former MVA and associated protection that can be achieved by
This equipment can also ensure service during programmed a particular utility or user. Once the user has determined the
works: maintenance operations, repair works, and expanding or optimized transformer MVA and protection (i.e., the specifi-
changing the substation configuration. cations to be fulfilled by the mobile substation), the designer
Mobile substations can also temporarily increase or provide must consider the space and weight distribution limitations to
capacity while permanent substations are being built. They can allocate all of the substation components as per the specified
handle seasonal peaks due to air conditioning, increased elec- single-line diagram. The designer must keep in mind the elec-
tricity consumption in tourist areas, as well as temporary peaks trical clearances and the accessibility to different components.
due to large events, such as carnivals and major sports events. As the heaviest element of the mobile substation, the rela-
Other applications of mobile substations include their opera- tive position of the transformer to the axles and kingpin will
tion as standby units for power transformers that are operating basically determine the weight distribution of the trailer. This
near or above their rated output, or providing redundancy for is the first element to consider in the design. It is not difficult
critical customers (N-1 criterion). to calculate the optimum position of the transformer that can
The units can also serve as an electrical power source in iso- fulfill weight distribution limitations and optimize the length
lated areas and are used for oil and gas exploration, irrigation, of the semitrailer and the number of axles. However, this posi-
and the mining industry. tion is compromised because of the space required for the other
Utilities around the world are using mobile substations to re- components, such as switchgear, cables, control, and protection
duce downtime with associated revenue loss and fines. It is gen- panels etc. It is important as well to consider the limitation to
erally accepted that mobile units can reduce overall capital costs pass cables through certain surfaces of the trailer, such as the
and system maintenance cost. gooseneck or the axles.
Mobile substations can increase flexibility in scheduling The designer has to consider many different arrangements for
maintenance or repairs, improve operational flexibility of the the transformer and components and consult continuously with
network, and, consequently, increase reliability of the power the manufacturer of the equipment and the trailer until finding
supply. the optimum layout which fulfills all transport and substation re-
quirements with the most economical trailer design. This makes
every mobile substation a unique design.
III. DESIGN CONSIDERATIONS
The width limitation of the trailer imposes serious technical
From an electrical point of view, there is little difference be- constraints to the high-voltage part of the mobile substation.
tween a mobile substation and a transformer bay in a fixed sub- This is due to the minimum air clearances to maintain between
station. However, in the mechanical layout and the choice of live and earthed parts. The mobile substation must guarantee the
equipment, there are essential differences due to the limitations same insulating distances as required by the relevant standards
in the dimensions and weight of the trailer and due to the re- and take the maximum height into account where the substation
quired maneuverability of the unit. may be placed. For example, a maximum width of 3.2 m would
The limitations on the dimensions and weight of the trailer limit the HV equipment to a maximum BIL of 450 kV. For a
will be given by the specific road and vehicle regulations in each BIL of 900 kV, an overall width of the trailer of 6.2 m would be
country or state. These will determine the maximum height, necessary. It is impossible, of course, to maneuver a trailer of
width, and length of the trailer, which may vary from country to such width.
country between 2.63.5 m wide, 4.44.8 m high, and 1425 m This problem can be overcome by the use of rackout or ex-
long. tensible mechanisms for the supports of the HV switchgear, ar-
The maximum weight depends on the type of trailer. In prac- resters, measuring transformers, and insulators. These structures
tice, the maximum loading on the axles and the maximum load are retractable while transporting the mobile substation and are
on the kingpin (coupling between semitrailer and tractor) are extended out to put the substation in service. The extensible sup-
defined. This can be estimated by a simple static calculation. ports should be self-supporting when energized to reduce setup
Typical values of loading on the axles go from 8 to 12 tons, de- time. Manual operation for extensible frames is preferred where
pending on countries and it can be doubled when using double practical.
axles. Many designs of rackouts have been used as shown in Fig. 2.
The load on the kingpin depends on the type of tractor used The Interrupting poles in Fig. 2(d1) swing out manually and use
to move the mobile substation. Assuming a tractor with three a manual ratchet jack to raise each pole to the vertical position.
12-ton axles and taking into account that the tare weight of the The weight of the interrupter is less than 140 kg. The extension
tractor is 6 tons on the front axles and 2 tons on the rear axles, frame for the disconnect switch uses 6-in diameter rollers and
about 22 tons remain as a possible load on the kingpin. can be operated by one person with reasonable effort [6]. It is
198 IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 23, NO. 1, JANUARY 2008
Fig. 2. Example of extensible mechanisms used to transport HV equipment with insulation clearances exceeding the limits of the trailer: (a1) dead tank breaker in
service and (a2) transport position, extensible horizontal support with rollers for circuit switchers (b1) and (b2) rotating arm for support insulators in (c1) transport
position and (d1) manual swing out/pivot for interrupter.
Fig. 4. HV switchgear trailer during the driving test showing the DAT recorder.
(030 Hz). The designer can then increase his or her natural mesh will be built below the mobile site and connected to the ex-
frequencies by: isting grid. The connection of both grids will reduce the earthing
increasing the stiffness of the support structures (by inter- resistance.
connecting the structures by metallic beams, reinforcing If the mobile substation is not placed near an existing earthing
the trailer chassis where they are fixed etc.); grid, several methods to provide a safe step and touching volt-
fixing the equipment during transport by removable ages for the personnel are possible. A temporary solution can be
metallic bars and cables. a portable ground mat installed on the soil surface on the areas
The bare power conductors linking the substation elements which personnel need to access.
as shown in Fig. 4 provide effective damping to the transport
oscillations. However, if the tip displacement exceeds the slack C. Lightning and Surge Protection
of the cable, it can introduce additional stresses to the elements. In general, the probabilities of direct lightning strikes to mo-
In order to check for displacement and stresses on identified bile substations are lower than for permanent substations. This
critical components, the same conventional structural software, is due to the generally shorter working period of time of the mo-
with capabilities for seismic modeling, can be used. Instead of bile substations, its smaller footprint, and low profile [2].
a seismic pattern, the acceleration vibration response spectrum However, in areas of high keraunic activity or long duration, it
for a mobile substation in Fig. 8 is given as excitation input. is prudent to provide direct stroke shielding for the installation.
When checking the material stresses, a safety margin, which A solution is the use of lightweight electrical-grade aluminum
takes the material fatigue properties into account, must be con- masts that can be transported on the trailer and erected, brack-
sidered. eted to the trailer structures during service.
Substation technicians will also need to take care of the con-
V. SPECIAL CONSIDERATIONS REGARDING THE nections for multirated or stacked lightning arresters. Failure
INSTALLATION OF A MOBILE SUBSTATION to add or remove a shorting rod will result in insufficient pro-
tection for the transformer or may take the substation off line
A. Planning the Accessibility of the Mobile Substation and temporarily.
Connection to the Grid
Prior to installing the substation, careful planning is required D. Controls and Relaying and Operations
regarding the accessibility and the maneuverability of the mo- Controls and relaying will also be simplified with fewer
bile substation in its new sites. voltage connections. Some of these issues can be mitigated
The length and type of the trailer (number of steering or fol- with the advance in the programmable relays and the ability to
lower axles, etc.) has to be considered. create different settings for the alternate voltages (the utility
To accommodate the installation, adequate space has to be still needs to program them) and the use of selector switches
available to maneuver and connect the mobile. This is especially to change the settings semiautomatically. Selector switches
important if the mobile will be integrated into an existing sub- can be implemented so that the relay settings, current-trans-
station. Insulation clearances have to be checked and adequate former (CT) ratios, and potential transformer (PT) ratios can be
fencing has to be provided. changed but they are creating additional complexity and cost.
It is important to consider that for mobile substations, there Operationally, the transformer voltage is required to be
are cases where it is not possible to place the live equipment at changed manually as are the selector switches and perhaps
a safe height from personnel so these areas must have restricted some relays. The auxiliary power supply, if external and con-
access by using proper fencing and barriers. nected to the main LV bus of the transformer, will also have a
It may be impossible to use larger units in some locations voltage switch to correspond to the main transformer voltage
without substantial modifications to the substation infrastruc- connection.
ture because of the lack of sufficient space. Experience shows that compact panels with integrated control
and protection systems can be used. The control of the mobile
B. Grounding of the Mobile Substation substation can be then incorporated in the supervisory control
The transformer and switchgear equipment on the trailer are and data acquisition (SCADA) of the network.
earthed by a copper conductor of adequate size. The dimension
of this conductor has to be able to carry the highest earth-fault VI. SUMMARY
current in all possible mobile substation locations. The experience with hundreds of mobile substations built in
Each earthing lead from the equipment is collected in a the last 20 years has been positive and has brought the expected
grounding copper bar that runs along the trailer on one of the benefits with respect to reduced downtime, capital, and main-
longitudinal beams (except the surge arresters and the trans- tenance costs and the increase of flexibility and reliability of
former neutral which have a direct connection to the earth grid). power networks.
If the mobile substation is placed in an existing substation, the The specific characteristics and applications of mobile sub-
existing earth grid will be used for the mobile substation with stations makes them unique designs where a combination of
a minimum of two connections to the general grounding bar on technical restrictions has to be resolved case by case.
the trailer. The components of the mobile substation are going to sup-
If the mobile substation is placed close to an existing substa- port dynamic stresses during transport. Analysis and measure-
tion, the existing earth grid will be used as well. A new earthing ments of those stresses have shown that their range of frequen-
202 IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 23, NO. 1, JANUARY 2008
cies and the structural response of the mobile elements can be Jonathan Enns (M03) was born in Nakuru, Kenya, on May 13, 1965. He re-
approximated to their seismic withstand, taking the metal fa- ceived the B.Sc. and M.Sc. degrees in mechanical engineering from the Univer-
sity of Manitoba, Winnipeg, MB, Canada.
tigue into account. A method to measure and calculate the dy- He was a Mechanical Design Engineer with Federal Pioneer (now Pauwels
namic stresses of the substation components has been proposed. Canada) from 1990 to 1993. From 1994 to 1996, he was a Trailer Designer
in British Columbia. He rejoined Pauwels in 1996 with the Pauwels Mobile
Substation Group and was Project Manager for Mobile Substations, Winnipeg,
REFERENCES MB, Canada, from 2003 to 2006. Currently, he is the Head of Mechanical En-
[1] J. Declercq, D. de la Cruz, J. C. Duart, H. Snyder, and R. J. Whearty, gineering for Pauwels Canada, Winnipeg, for Transformer Design.
Transformer technology for mobile substations, CIGRE Rep., 1999. Mr. Enns is a member of the Association of Professional Engineers of Man-
[2] IEEE Guide for the Safe Installation of Mobile Substation Equipment, itoba, MB, Canada.
IEEE Std. 1268-2005.
[3] J. Lopez-Roldan, J. Alfasten, J. Declercq, R. Gijs, P. Mossoux, and M.
Van Dyck, Technical considerations regarding the design and instal-
lations of mobile substations, CIGRE Session 2004, Rep. B3-210.
[4] B. Cauberghe, Applied frequency-domain system identification in the
field of experimental and operational modal analysis, Ph.D. disserta-
tion, Dept. Mech. Eng., Vrije Univ. Brussel, Brussels, Belgium, 2004.
[5] IEEE Recommended Practice for Seismic Design of Substations., IEEE Richard Gijs was born in Mechelen, Belgium, on February 5, 1949. He received
Std. 693-1997. the B.S. degree in electrical engineering from IHAM, Mechelen, Belgium.
[6] J. Enns, Transportable electrical switching assembly with high voltage He was a Design Engineer of Power Transformers and then became Project
circuit interrupter, U.S. Patent 6 586 797. Engineer, responsible for transformer projects in South America and Germany
for Pauwels, Mechelen, Belgium, where he has been since 1974. He was Project
Jose Lopez-Roldan (M97SM05) was born in San Sebastian, Spain, in 1966. Manager with the Pauwels Contracting Division in 1979, mainly responsible
He received the M.Sc. and Ph.D. degrees in electrical engineering from the Uni- for the design and execution of mobile, modular, and fixed substations projects.
versity of Barcelona, Barcelona, Spain, in 1993 and 1997, respectively. Currently, he is Project Manager for all mobile substations designs and projects
He was a Visiting Researcher at the R&D centers of Ontario-Hydro, Toronto, since 1996. He has been Principal Engineer with the Pauwels Contracting Divi-
ON, Canada; Schneider-Electric, Grenoble, France; and EDF, Paris, France, sion since 2002.
where he conducted research on electrical insulation of high-voltage equipment.
He was a Senior Engineer with VA TECH-Reyrolle, Newcastle, U.K., from 1996
to 2000, engaged in the development of high-voltage gas-insulated switchgear.
In 2000, he became R&D Project Manager with Pauwels, Mechelen, Belgium,
in the Transformer Division, and since 2002, has been Engineer Manager of the
Projects Division, where he is responsible for the engineering of substations.
Dr. Lopez-Roldan is an active member of the CIGRE.
Patrick Guillaume was born in Anderlecht, Belgium, in 1963. He received the
Mechanical-Electrotechnical Engineering degree and Ph.D. degree in applied
sciences from Vrije Universiteit Brussel, Brussels, Belgium, in 1987 and 1992,
Christof Devriendt was born in Ostend, Belgium, in 1981. He received the respectively.
Mechanical-Electrotechnical Engineering degree from the Vrije Universiteit In 1987, he joined the Department of Electrical Engineering (ELEC), Vrije
Brussel, Brussels, Belgium, and is currently pursuing the Ph.D. degree in the Universiteit Brussel. In 1996, he joined the Department of Mechanical Engi-
Acoustics and Vibration Research Group (AVRG). neering (MECH) where he is currently Lecturer and Head of the Acoustics and
His main research interests include acoustics and vibration, system identifi- Vibration Research Group (AVRG). His main research interests are acoustics
cation, modal analysis, and active and passive damping of structures. and vibration, system identification, signal processing, and modal analysis.