Technical information EN

Type:

FCC-CBG 25(30)/30(28) LIT

Serial number:

165081, 165082

001 - 12.06.2012 / lwnnum1

Table of Content

1. GENERAL DRAWINGS
10590287 - G.A. FCC-CBG 25(30)/30(28) LIT (2193 001 55 00 000 000)
990744014 - ROPES (2193 721 05 00 000 002)
2. HYDRAULIC DRAWINGS
983676614 - DIAGRAM HYDR (2193 970 00 00 015 004)
3. ELECTRIC DRAWINGS
10500766 - POWER SUPPLY SURVEY (2193 600 24 00 031 002)
983680114 - CRANE ARRANGEMENT EL (2193 600 09 00 032 002)
984146814 - CONNECTION DIAGRAM (2193 600 09 01 061 006)
4. ADDITIONAL DOCUMENTATION
4.1 GRAB

165081, 165082 / 001

GENERAL DRAWINGS 1

165081, 165082 / 001

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Liebherr-Werk Nenzing GmbH, A-6710 Nenzing/AUSTRIA
Diese Zeichnung darf ohne unsere Genehmigung weder kopiert, noch vervielfltigt, noch Dritten zugnglich gemacht werden. Zuwiderhandlungen verpflichten zu Schadenersatz und sind bei Vorsatz strafbar. / This drawings and all information contained herein are the property of Liebherr. To copy or disclose them to any other party respectively use them, except for projects

A A
maxi. Radius = 30000
min. Radius = 5000

B B
APPR. 2.85 TONNES

C C

4
1428
13589

13383

D D

APPR. 53 TONNES APPR. 1.6 TONNES

APPR. 28.5 TONNES
136

E E
450
3968

3728

APPR. 10.4 TONNES

F F
2540
5572

G G
LIEBHERR SUPPLY
8460

H H
APPR. 28 TONNES

J J
YARD SUPPLY

2980
they were provided for, is forbidden. Anyone doing it will be held liable therefore.

K K

7704
R

Zeichnungsnr.
/ drawing no. 2193 001 55 00 000 000
G.A. FCC-CBG 25(30)/30(28) LIT

2121
L Benennung L
G.A. FCC-CBG 25(30)/30(28) LIT
/ description
5938

4242
Art.code / Gewicht / weight Projektl. / proj. mgr. 26.03.2012 burger
item code 10590287
4790

Ersteller / originator 26.03.2012 scullion

Liebherr-Werk Nenzing GmbH Ind. / idx. nd. / rev. Dat. / date Name / name
R4900 Allgemeintoleranzen ISO 2768 - mK - E
Allgemeintoleranzen fr Schweikonstruktionen ISO 13920 - BF
Angabe der Oberflchenbeschaffenheit in der technischen Produktdokumentation ISO 1302 CAD - PTC
Zusammenhang zwischen Ma-, Form- und Parallelittstoleranzen DIN 7167
General tolerances ISO 2768 - mK - E Mastab / scale
M General tolerances for welded constructions ISO 13920 - BF 1:100 M
Indication of surface texture in technical product documentation ISO 1302 Blatt/von / sheet/of
Relationship between dimensional tolerances and form and parallelism tolerances DIN 7167 1/1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Liebherr-Werk Nenzing GmbH, A-6710 Nenzing/AUSTRIA
Diese Zeichnung darf ohne unsere Genehmigung weder kopiert, noch vervielfltigt, noch Dritten zugnglich gemacht werden. Zuwiderhandlungen verpflichten zu Schadenersatz und sind bei Vorsatz strafbar. / This drawings and all information contained herein are the property of Liebherr. To copy or disclose them to any other party respectively use them, except for projects

A A

DETAIL "II" 1378

1:25 636
BEIDE SEILE MSEN DIESELBE
SCHLAGRICHTUNG HABEN!
BOTH ROPES MUST SHOW THE
SAME SPIN DIRECTION!
B SEILROLLEN = 900 B
ROPE PULLEY "III" 5
DETAIL "III" SCHNABELROLLE = 900
1:25 SPECIAL ROPE PULLEY

C C

SEILROLLEN = 900
ROPE PULLEY

D D

1:50

LIEFERUNG GREIFER + SCHLIESSSEILE

ACHTUNG! AUFTRAGSSTCKLISTE BEACHTEN
SUPPLY OF GRAB AND CLOSING ROPE
SCHLIESEILE ATTENTION! CONSIDER ORDER PART LIST
E CLOSING ROPES E

63
6

F F

"II"
1330

670
5

G G

DETAIL "I"
2 SEIL RE 32mm 154m 1:25
ROPE RIGHT LAY
3 SEIL LI 32mm 152m 1:25
ROPE LEFT LAY
H H

SEILFIXPUNKT
SEILFIXPUNKT ROPE-FIXED POINT
ROPE-FIXED POINT

LIEFERUNG HAKENTRAVERSE
ACHTUNG! AUFTRAGSSTCKLISTE BEACHTEN
SUPPLY OF HOOK
J "I" SCHLIEWINDE
CLOSING WINCH
= 800 ATTENTION! CONSIDER ORDER PART LIST J

LINKSGNGIG
LEFT-HANDED
they were provided for, is forbidden. Anyone doing it will be held liable therefore.

K K
RECHTSGNGIG
RIGHT-HANDED X = NDERUNGSINDEX
2 REVISION INDEX
ME10 ----> PRO-E

Zeichnungsnr.
/ drawing no. 2193 721 05 00 000 002
L Benennung BESEILUNG L
ROPES
/ description

Art.code / Gewicht / weight Projektl. / proj. mgr. 01.04.2010 burger

item code 990744014
Ersteller / originator 01.04.2010 scullion
2 92115 01.04.2010 scd2
Ind. / idx. nd. / rev. Dat. / date Name / name
Allgemeintoleranzen ISO 2768 - mK - E
Allgemeintoleranzen fr Schweikonstruktionen ISO 13920 - BF
Angabe der Oberflchenbeschaffenheit in der technischen Produktdokumentation ISO 1302 CAD - PTC
Zusammenhang zwischen Ma-, Form- und Parallelittstoleranzen DIN 7167
General tolerances ISO 2768 - mK - E Mastab / scale
M M
CBG S2980-I General tolerances for welded constructions ISO 13920 - BF
Indication of surface texture in technical product documentation ISO 1302
1:50
Blatt/von / sheet/of
Relationship between dimensional tolerances and form and parallelism tolerances DIN 7167 1/2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Liebherr-Werk Nenzing GmbH, A-6710 Nenzing/AUSTRIA
Diese Zeichnung darf ohne unsere Genehmigung weder kopiert, noch vervielfltigt, noch Dritten zugnglich gemacht werden. Zuwiderhandlungen verpflichten zu Schadenersatz und sind bei Vorsatz strafbar. / This drawings and all information contained herein are the property of Liebherr. To copy or disclose them to any other party respectively use them, except for projects

A DETAIL "V" A
1:25

DETAIL "VI"
SEILROLLEN = 900 1:25
ROPE PULLEY SEILROLLEN = 900
ROPE PULLEY
B "VI" B

SEILROLLEN = 900
SEILROLLEN = 900 ROPE PULLEY
ROPE PULLEY

C C

HALTESEILE
HOLDING ROPES
D D

E 13 E
78

F
"V" F

DETAIL "IV"
1:25
G G

1 SEIL LI 32mm 168m

ROPE LEFT LAY 4 SEIL RE 32mm 166m
ROPE RIGHT LAY

H H

J
"IV" J
they were provided for, is forbidden. Anyone doing it will be held liable therefore.

K RECHTSGNGIG K
RIGHT-HANDED
HALTEWINDE = 800
SEILFIXPUNKT HOLDING WINCH
ROPE-FIXED POINT
Zeichnungsnr.
/ drawing no. 2193 721 05 00 000 002
L Benennung BESEILUNG L
LINKSGNGIG ROPES
/ description
LEFT-HANDED Art.code / Gewicht / weight Projektl. / proj. mgr. 01.04.2010 burger
item code 990744014
Ersteller / originator 01.04.2010 scullion
2 92115 01.04.2010 scd2
Ind. / idx. nd. / rev. Dat. / date Name / name
Allgemeintoleranzen ISO 2768 - mK - E
Allgemeintoleranzen fr Schweikonstruktionen ISO 13920 - BF
Angabe der Oberflchenbeschaffenheit in der technischen Produktdokumentation ISO 1302 CAD - PTC
Zusammenhang zwischen Ma-, Form- und Parallelittstoleranzen DIN 7167
General tolerances ISO 2768 - mK - E Mastab / scale
M General tolerances for welded constructions ISO 13920 - BF 1:50 M
Indication of surface texture in technical product documentation ISO 1302 Blatt/von / sheet/of
Relationship between dimensional tolerances and form and parallelism tolerances DIN 7167 2/2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A1
HYDRAULIC DRAWINGS 2

165081, 165082 / 001

ELECTRIC DRAWINGS 3

165081, 165082 / 001

 1 2 3 4 5 6 7 8

A
CRANETYPE: CBGLITRONIC470/540kW A

KRANTYP:

B B

C C

Powercalculationmethods: Powersupplytolerances:
Pnomiscalculatedastherelevantintermittentpowerrequirement Allpowersuppliestothecranehaveto
for40%intermittentduty.Thecranemaindriveisdesigned bewithinthefollowingtolerances:
accordingtothisvalue(S640%rating).
ACsteadystate +/10%volts
+/5%frequency

D
ACtransient +/20%volts D
+/10%frequency

DC +/10%volts

Faultlevel:
Protectedpowersuppliesshallbeprovidedtothecrane.
Theshortcircuitcapacityofthecraneelectricalswitchgear
E isbasedonthefollowingmax.shortcircuitfaultlevelat E
thecraneterminationpoint:
normalsupply:max.65kArms
aux.supply:max.10kArms

F F

issued LIEBHERRWERK NENZING GMBH outlinepowersupply drawingno.:

21936002400031002
assemblygroup sheet
Blatt 1
02 77186 22.10.08 lwnsiw0 02.07.08 lwnsiw0
ind: mod.no.: date name
Erstellt
approved A6710 NENZING Zeichnungsnr.: Anlage

Ind: nd.Nr.: Datum Name geprft 22.10.08 lwnklt0 Copyright(c)

Urheberrecht(c)
bersichtStromversorgung ident.no.:
Identnr.: 10500766
location
Ort
of
von
8
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

CRANETYPE:

winchgearoilcooler

1xswitchboardX1
KRANTYP:

fanslewingcolumn

emergencystop
(optional)
auxilaryfansc

controlvoltage

controlvoltage
gearoilcooler
CBGLITRONIC470/540kW

1xaggregate
A A

mainmotor

1xcabin
1xwinch
ORDERNO:
470/540kW 1,3/1,5kW 0,22/0,25kW 4,0/4,8kW 1,5/1,8kW 24VDC 110VAC AUFTRAGSNR.:
M M M M M
3 3 3 3 3

32A 13A

B
mainsupply B

400V,50Hz,3ph,470kWor
440V,60Hz,3ph,540kW

star/deltastarter 3,7A 0,85A 7,7A 3,7A 2A 3A 9A

opentype

aux.supply
C C

230V,50Hz,3ph,9kWor
230V,60Hz,3ph,9kW

slewingcolumn
magn.312xItherm.
12KA
therm.6301250A
1000A

D D
6x(1x185) 3x2,5
1x185

slipringelement
ringrating
3x1200A(750VAC)
ringrating
1x1200A(750VAC)
ringrating
2x16A(230VACsivered)
ringrating
2x16A(230VACsivered) P I N I start
(kW) (A) (A)
L1 L2 L3 PE 12 13 4 5
mainmotor 470 848 1762 S6,40%ED

E mainmotor 540 866 1674 S6,40%ED E

PE
L1

L2

L3

basecolumn
1xonturningladder

400V,50Hz,3phor
emergencystop

440V,60Hz,3ph lubricationpump
mainpowersupply
emergencystop customercable
basecolumn
F (optional) ALLSHIPYARDCABLESARETOBE F
CONNECTEDTOTHESLIPRINGCOLLECTOR.
issued LIEBHERRWERK NENZING GMBH outlinepowersupply drawingno.:
21936002400031002
assemblygroup sheet
Blatt 2
01 75361 26.08.08 lwnsiw0 02.07.08 lwnsiw0
ind: mod.no.: date name
Erstellt
approved A6710 NENZING Zeichnungsnr.: Anlage
0
Ind: nd.Nr.: Datum Name geprft
Copyright(c)
Urheberrecht(c)
bersichtStromversorgung ident.no.:
Identnr.: 10500766
location
Ort
of
von
8
10500766 10500766 1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

heatingengineroom
switchcabinetX1

switchcabinetX1

switchcabinetX2

switchcabinetX2

heatinghydr.tank

heatinghydr.tank
switchboardX1

switchboardX2
anticond.heater

anticond.heater

heatingEmotor

operatorscabin

operatorscabin
A A

controlvoltage

lightinginside

lightinginside
lightingcrane

socketoutlet

socketoutlet

aircondition

heatingfan
1x1100W

1x2200W

1x2000W
1x100W

1x700W

1x700W
1x15W

1x15W

1x45W

1x45W
M

B B

13A
3A 30mA 10A 10A 10A 16A 16A
C C

L1
/4.C1

slewingcolumn
D D
4x16 3x2,5

slipringelement
standstill

1x90W
heating

ringrating
4x100A(750VAC)

L14 L15 L16

E E
L14

L15

L16

basecolumn
230V,50Hz,3phor
230V,60Hz,3ph
aux.powersupply

ALLSHIPYARDCABLESARETOBE
F CONNECTEDTOTHESLIPRINGCOLLECTOR. F

issued LIEBHERRWERK NENZING GMBH outlinepowersupply drawingno.:

21936002400031002
assemblygroup sheet
Blatt 3
01 75361 26.08.08 lwnsiw0 02.07.08 lwnsiw0
ind: mod.no.: date name
Erstellt
approved A6710 NENZING Zeichnungsnr.: Anlage

Ind: nd.Nr.: Datum Name geprft

Copyright(c)
Urheberrecht(c)
bersichtStromversorgung ident.no.:
Identnr.: 10500766
location
Ort
of
von
8
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

lightingcraneoutside

aircraftwarninglight

aircraftwarninglight
lightingcraneinside

lightingcraneinside

lightingcraneinside

lightingcraneinside

lightingcraneinside

lightingcraneinside

1x1000Whalogen

1x1000Whalogen

1x1000Whalogen
onslewingcolumn

slewingcolumn
A A

lightingcabin

boomhead
1x100W

1x100W
floodlight

floodlight

floodlight

(optional)

(optional)
onboom

onboom
1x60W

1x60W

1x60W

1x60W

1x60W

1x60W

1x60W

1x60W
B B
slewingcolumn

6A 16A 16A 6A
C C

L1
/3.C8
slipringelement

D ringrating D
2x16A(230VACsivered)

6 7
basecolumn

E E

L2
/7.B3

pedestallighting
Grundsulenbeleuchtung

(optional)

02
F F

issued LIEBHERRWERK NENZING GMBH outlinepowersupply drawingno.:

21936002400031002
assemblygroup sheet
Blatt 4
02 77186 22.10.08 lwnsiw0 02.07.08 lwnsiw0
ind: mod.no.: date name
Erstellt
approved A6710 NENZING Zeichnungsnr.: Anlage

Ind: nd.Nr.: Datum Name geprft

Copyright(c)
Urheberrecht(c)
bersichtStromversorgung ident.no.:
Identnr.: 10500766
location
Ort
of
von
8
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

startpermission

motorrunning
startrequest
A A

signal
signal

signal
110VAC

B B
slewingcolumn

C C
5x1,5 5x1,5
slipringelement

ringrating ringrating ringrating ringrating

4x16A(230VACsivered) 2x16A(230VACsivered) 4x100A(750VAC) 19x16A(230VACsivered)
CANBus ethernet
D 8 9 10 11 12 13 N,1,2,3 1433 3439 4043 D

Note1 Note1 spare spare spare spare

basecolumn

02

E E

startrequest motorrunning
startpermission voltagefreecontact
(fordetailsrefertopage6) (N/O,closedwhenmotorrunning)

(optional) (optional)

F F

issued LIEBHERRWERK NENZING GMBH outlinepowersupply drawingno.:

21936002400031002
assemblygroup sheet
Blatt 5
02 77186 22.10.08 lwnsiw0 26.08.08 lwnsiw0
ind: mod.no.: date name
Erstellt
approved A6710 NENZING Zeichnungsnr.: Anlage

Ind: nd.Nr.: Datum Name geprft

Copyright(c)
Urheberrecht(c)
bersichtStromversorgung ident.no.:
Identnr.: 10500766
location
Ort
of
von
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1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

DescriptionofPowerrequest/poweravailablesignals:
Note:Thissystemisanactivesystemandinterlockcranestarting.

Thepowerrequest/poweravailablesignalsareasdescribedbelow:
B B

Apushbuttonforpowerrequestisprovidedinthecabincontrolpanel.
Thispushbuttonactivatesarelaiswithavoltagefreeoutputcontact
(N/O,closedwhenpushbuttonispressedbycraneoperatortoannounce
powerrequest).Thecontactiskeptclosedwithaselfholdinguntilthe
craneisswitchedoff.Thesignalvoltageontothiscontactistobe
providedfromthevessel,themax.voltageis220VAC.
C C
Avoltagefreecontact(N/O,closedwhenpowerisavailable)forpower
availablesignalistobeprovidedonthevessel.Whenthiscontactis
closed,anindicationlampsignalling"poweravailable"isactivatedin
thecabincontrolstandandstartingofthecranesmainmotorisallowed.
Thesignalvoltageontothiscontactis110VACandis
providedfromthecranecontrolsystem.
D D

E E

F F

issued LIEBHERRWERK NENZING GMBH outlinepowersupply drawingno.:

21936002400031002
assemblygroup sheet
Blatt 6
01 75361 26.08.08 lwnsiw0 26.08.08 lwnsiw0
ind: mod.no.: date name
Erstellt
approved A6710 NENZING Zeichnungsnr.: Anlage

Ind: nd.Nr.: Datum Name geprft

Copyright(c)
Urheberrecht(c)
bersichtStromversorgung ident.no.:
Identnr.: 10500766
location
Ort
of
von
8
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

PEDESTAL
ADAPTER
L2
/4.E3

lighting lighting
switch fixture
60W

B B

lighting
fixture
60W

C C

lighting
fixture
60W

PEDESTAL
lighting
fixture
D 60W D

lighting
switch

E E

F F

issued LIEBHERRWERK NENZING GMBH pedestallighting(optional) drawingno.:

21936002400031002
assemblygroup sheet
Blatt 7
02 77186 22.10.08 lwnsiw0 22.10.08 lwnsiw0
ind: mod.no.: date name
Erstellt
approved A6710 NENZING Zeichnungsnr.: Anlage

Ind: nd.Nr.: Datum Name geprft

Copyright(c)
Urheberrecht(c)
Grundsulenbeleuchtung(Optional) ident.no.:
Identnr.: 10500766
location
Ort
of
von
8
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

modificationindex
A nderungsindex A
revision revision revision revision revision revision revision revision revision revision
Revision 1 Revision 2 Revision 3 Revision 4 Revision 5 Revision 6 Revision 7 Revision 8 Revision 9 Revision 10
date date date date date date date date date date
Datum
26.08.08 Datum
22.10.08 Datum Datum Datum Datum Datum Datum Datum Datum
mod.no.: mod.no.: mod.no.: mod.no.: mod.no.: mod.no.: mod.no.: mod.no.: mod.no.: mod.no.:
nd.Nr.:
75361 nd.Nr.:
77186 nd.Nr.: nd.Nr.: nd.Nr.: nd.Nr.: nd.Nr.: nd.Nr.: nd.Nr.: nd.Nr.:
mod./pages mod./pages mod./pages mod./pages mod./pages mod./pages mod./pages mod./pages mod./pages mod./pages
nder.:/Seiten nder.:/Seiten nder.:/Seiten nder.:/Seiten nder.:/Seiten nder.:/Seiten nder.:/Seiten nder.:/Seiten nder.:/Seiten nder.:/Seiten

1 1
2 4
3 5
B B
5 7
6 8
7

C C

D D

E E

F F

issued LIEBHERRWERK NENZING GMBH modificationindex drawingno.:

21936002400031002
assemblygroup sheet
Blatt 8
02 77186 22.10.08 lwnsiw0 02.07.08 lwnsiw0
ind: mod.no.: date name
Erstellt
approved A6710 NENZING Zeichnungsnr.: Anlage

Ind: nd.Nr.: Datum Name geprft

Copyright(c)
Urheberrecht(c)
nderungsindex ident.no.:
Identnr.: 10500766
location
Ort
of
von
8
1 2 3 4 5 6 7 8
ADDITIONAL DOCUMENTATION 4

165081, 165082 / 001

 TECHNICAL SPECIFICATION
Grab number 10561
Grab type VSHC.
Grab capacity 24.5 m3.

TABLE OF CONTENTS
CE declaration. 1
Type description. 2
Measurements of grab. 3
Bearings + bearing sealing. 4
Drawings of construction. 5
Materials. 6
Reeving of closing ropes. 7
Instructions of lubrication. 8
General checklist. 9
Remove + mounting shafts. 10
Repair welding. 11
Appendix.

Nieuwegein, 25-05-2012.
 EC- Declaration of conformity for machinery
(Directive 2006/42/EEC, Annex II, sub A)

We, Verstegen Grijpers B.V.

Marconibaan 20, Nieuwegein, the Netherlands.

Declare, according to our responsibility, that the product.

Grab number : 10561

Type : VSHC
Capacity : 24.5 M
Weight : 10400 kg
SWL : 19.6 MTon
(maximum bulk density 0.8 ton/M)
Year of manufacture : 2012

Is in compliance with the Machinery Directive 2006/42/EEC,

(as amended 89/392 /EEC, 91/368/EEC, 93/44/EEC, 93/68/EEC)

The following national and international technical standards and specifications

have been used :
(Normen voor hijsgereedschappen en staalkabels, 2e druk 1988) volgens de bepalingen.

By adjustment of the grab without our legal permission this EC- declaration will loose
its validity.

The Netherlands, Nieuwegein, 25 mei 2012

Oscar den Hartog

General Manager
 Verstegen Grijpers b.v.

page nr. 2

TYPE DESCRIPTION (2) : FOUR ROPES TRANSSHIPMENT GRAB

CRANE Manufacture :

Capacity : 30.0 T.

MATERIAL Product : Coal

Density : 0.8 t/m3.

Angle of repose : -

GRAB Year of construction : 2012.

Own weight : 10400 kg.

Colour : Ral 5009.

Pulleys : 4 x 720 mm.

Closing rope left hand lay : Pear paint red

Closing rope right hand lay : Pear paint green.

Diameter of rope : 32 mm.

Length of closing rope : 17498 mm.

Withdrawn length of closing rope : 8688 mm.

Distance of closing ropes : 660 mm.

Distance of lifting ropes : 1380 mm.

 Verstegen Grijpers b.v.

page nr. 3

MEASUREMENTS OF GRAB (3)

Height open : 5774 mm.

Height closed : 4627 mm.

Width : 4417 mm.

Spread : 4934 mm.

Scoop length : 4000 mm.

Accessibility : 1015 mm.

BEARING + BEARING SEALINGS (4)

Main hinge point : GE 120 DO.

Sealing : CD 120.

Rope guide roller : SL04-5010.

Pulley : SL04-5024.
 Verstegen Grijpers b.v.

page nr. 4

DRAWINGS OF CONSTRUCTION (5)

Name Number Date

Closing rope : SD005049 22-02-2012

Suspension : OH006181 22-02-2012

Suspension set : OS00146 14-09-2005

Wire rope roller set : RS00614 11-12-2007

Protection plate : BP001053 22-02-2012

Head : K009143 23-02-2009

Balance : EU001042 26-02-2009

Under block : OB009212 23-02-2009

Scoops : B08638 21-02-2012

Arms mobile/ fixed : A08633 21-02-2012

Number plates : 250470 22-02-2012

 Verstegen Grijpers b.v.

page nr. 5

MATERIALS (6)

Verstegen grabs are made of first choice materials that will be delivered with a certificate
according to DIN 50049-3.1.B.

MATERIALS: 15crni6g
42crmo4v
c45
cusn 11-13
h450
S235JR
S355J2+N
S355J2H
S355JO
w700e
 Verstegen Grijpers b.v.

page nr. 6

REEVING OF CLOSING ROPES (7)

PREPERATION FOR REEVING THE CLOSING ROPES ( FIG. 1-0)

Before reeving the ropes the following must be checked:

The closing ropes must be wrought 1 x left and 1 x right.
The diameter and type of the closing ropes must be correct.
The closing ropes must be provided with a coupling ring at the end of the rope. This
coupling ring may not be larger than the diameter of the rope (fig. 1-1).
The pulley block must be clean and the pulleys must be working correctly.
The closing ropes must be having the correct length and the equal length. See the
information for the correct length of the closing rope.
There must be an auxiliary cable available. This cable must have about twice the
length of the closing rope and must be provided with a small D shackle at one end.

REEVING THE CLOSING ROPES:

Lay the grab on its side.
Reeve the auxiliary cable by the rope guide pot/roller through the pulley blocks until
the rope socket.
Connect the auxiliary cable to the closing rope with the D shackle and the coupling
ring.
Pull the closing rope through the rope socket until the rope is one meter beyond the
rope socket.
Repeat this procedure with the second closing rope.
Check whether the closing rope are reeving with the same length.
Fix the closing rope in the rope socket . Start at the inside and allow approx. 100 mm
to stick out (fig. 1-2).
Check whether that the balance remains in the middle position and that the closing
ropes stick out exactly the same length.
Secure the end of the closing rope with a rope lock.
 Verstegen Grijpers b.v.

page nr. 7

INSTRUCTIONS OF LUBRICATION (8)

Regular lubrication is extremely important for the duration and the correct operation of
the grab.

FREQUENCY OF LUBRICATION:
when first using and after installing a new bearing the frequency of lubrication for the
first week will be:

once every 3 operating hours

after the first week:

once every 8-10 operating hours.

if the grab has not been used for more than one week: lubricate throughout.

ADVICE OF LUBRICATION:
Shell Alvania WR.
or equivalent.

Please note: use no Molykote or other graphite concerning lubricants

 Verstegen Grijpers b.v.

page nr. 8

GENERAL CHECKLIST (9)

WEEKLY:
Functioning of the grab.
Check for damage.
D shackles of the suspension.
Wear of rope guide roller/pot.
Attachment of the shafts.
Closing rope and attachment.
Lubrication.

MONTHLY:
Welding points.
Wear of knives and scoop plates.
Bearing movement.
Sealing of the knives.
 Verstegen Grijpers b.v.

page nr. 9

REMOVE + MOUNTING SHAFTS (10)

If these shafts are provided with a pulling hole M16 or M24 they can be extracted from
one side only.

SEQUENCE OF WORK REMOVE:

Remove lock key (note place code).
Place draw bar in the pulling hole.
Extract the shaft from its casing by a hydraulic or mechanical drawer (fig. 2-0).

FIG 2-0

SEQUENCE OF WORK MOUNTING:

Clean inside of casing and check for unevenness.
Oil or grease the casing.
Clean the shaft and check for unevenness.
Oil or grease the shaft.
Place shaft straight in front of the casing and hammer it in place with a flat hammer.
Secure the shaft in position with the lock key.
Secure the bolts with Loctite and washers.
 Verstegen Grijpers b.v.

page nr. 10

REPAIR WELDING (10)

Materials:
Hardox 450 to Hardox450
Hardox 450 to Weldox700
Hardox 450 to S235***
Hardox 450 to S355***
Weldox 700 to S235***
Weldox 700 to S355***
S355*** to S355***
S355*** to S235***
S355*** to SKF 280
S235*** to S235***

Welding process: M.M.A.W.

Grind out imperfections and check with liquid penetrant examination

Use always-basic electrodes from a warm place or airtight packing
Specification acc. AWS: SFA 5.1 - E7016

Pre-heat by combined plate thickness.

10 - 40 mm - 20 C
40 - 90 mm - 75 C
90 - 110 mm - 100C
> 110 mm - 150C

Welding process: G.M.A.W.

Grind out imperfections and check with liquid penetrant examination

Specification acc. AWS: A 5.28 - ER80S-X

Pre-heat by combined plate thickness.

10 - 40 mm - 20 C
40 - 90 mm - 75 C
90 - 110 mm - 100C
> 110 mm - 150C

Note: any welding cracks, which occur, should be thoroughly

cleaned and grind before welding repairs takes place.
Drawing nr:: SD005049 Page 1

Part Quant Description Dimensions Material Code

2 1 rope; right + pear socket 32 lg 17498; + Nemag peer 11 6x36 WS; St.K 9.64.865
1 1 rope; left + pear socket 32 lg 17498; + Nemag peer 11 6x36 WS; St.K 9.64.864

---End of partlist---

25-5-2012
Drawing nr:: OH006181 Page 1

Part Quant Description Dimensions Material Code

11 2 expansion plug G 1/8" kunststof 9.50.4
10 2 lubricating nipple G 1/8" type HR(180) DIN 71412 fe 9.4.1
9 1 strengthening plate S355J2+N 2.8.211
8 2 strip S235JR [plat] 8.2.86
7 1 pin; suspension 42crmo4v ruw 5.6.595
6 2 ring h450 [>5 <100] 5.17.63
5 2 main plate w700e [<100] 2.7.1475
4 4 plate w700e [<100] 7.3.1506
3 2 suspension plate S355J2+N 2.6.1032
2 2 bearing bush; D-shackle 15crni6g ruw 5.10.17
1 2 D-shackle 13.5 ton fe 9.39.4

---End of partlist---

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Drawing nr:: OS00146 Page 1

Part Quant Description Dimensions Material Code

4 2 bearing bush cusn 11-13 5.13.13
3 1 outside bush S355J2H [pijp] 5.49.4
2 1 strengthening plate S355J2+N 13.3.10
1 2 suspension plate w700e [<100] 13.1.17

---End of partlist---

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Drawing nr:: RS00614 Page 1

Part Quant Description Dimensions Material Code

13 4 expansion plug G 1/8" kunststof 9.50.4
12 4 square S235JR [vierkant] 8.4.766
11 1 protection bow S355J2+N 12.3.12
10 8 supportplate; guide roller S355J2+N 12.1.12
9 4 lubricating nipple 90 G 1/8" type H90(90) DIN 71412 fe 9.4.2
8 4 nut; nyloc DIN 985 M10; nyloc rvsa2 9.52.4
7 4 bolt DIN 931 M10x90 rvsa2 9.32.7
6 4 ring S355J2H [pijp] 5.18.5
5 4 ring S355J2H [pijp] 5.17.22
4 4 shaft; rope guide roller c45 gesl h6 5.21.7
3 8 locking ring WRE-80 fe 9.46.8
2 4 cylinder roller bearing SL04-5010-PP fe 9.25.4
1 4 rope guide roller h450 [>5 <100] 5.28.22

---End of partlist---

25-5-2012
Drawing nr:: BP001053 Page 1

Part Quant Description Dimensions Material Code

3 2 strip S355JO 8.2.2043
2 2 protection plate S355J2+N 2.7.1477
1 2 protection plate S355J2+N 2.7.1476

---End of partlist---

25-5-2012
Drawing nr:: K009143 Page 1

Part Quant Description Dimensions Material Code

38 6 expansion plug G 1/8" kunststof 9.50.4
37 2 ring S355J2H [pijp] 5.27.9
36 2 slip plate S355J2+N 2.20.1
35 1 plate S355J2+N 2.22.5
34 2 spring washer DIN 127B M12 elvz 9.30.10
33 2 bolt DIN 933 M12x40 rvsa2 9.33.8
32 1 square S235JR [vierkant] 8.4.181
31 1 key; shaft 40x20 lg 120 S235JR [plat] 9.23.5
30 1 ring h450 [>5 <100] 5.17.37
29 1 ring h450 [>5 <100] 5.15.13
28 1 shaft; hinge point arm-head 42crmo4v ruw 5.22.7
27 2 cam plate; small S355J2+N 2.21.16
26 2 cam plate; large S355J2+N 2.21.24
25 2 buffer strip; small S355J2+N 2.19.17
24 2 buffer strip; large S355J2+N 2.19.13
23 1 upper plate S355J2+N 2.18.21
22 2 plate S355J2+N 2.17.11
21 1 intermediate plate S355J2+N 2.16.8
20 1 back plate S355J2+N 2.15.6
19 2 pulley plate; outside S355J2+N 2.14.26
18 2 pulley plate; between S355J2+N 2.13.15
17 1 Nord-lock locking NL24; geel gepassiveerd elvz 9.40.5
16 1 bolt DIN 933 M24x50 10.9 9.33.20
15 1 locking plate; shaft S355J2+N 7.11.9
14 1 cover; shaft S355J2+N 7.10.2
13 3 expansion plug GPN600 B203 inw 22.6 h=14 kunststof 9.50.2
12 6 lubricating nipple G 1/8" type HR(180) DIN 71412 fe 9.4.1
11 2 spring washer DIN 127B M16 elvz 9.30.11
10 2 bolt DIN 933 M16x45 rvsa2 9.33.14
9 1 square S235JR [vierkant] 8.4.181
8 1 key; shaft 40x20 lg 140 S235JR [plat] 9.23.6
7 1 ring h450 [>5 <100] 5.15.4
6 1 ring h450 [>5 <100] 5.17.14
5 1 ring S355J2H [pijp] 5.19.5
4 1 shaft; pulley 42crmo4v ruw 5.24.37
3 4 locking ring WRE-180 fe 9.46.6
2 2 cylinder roller bearing SL04-5024-PP fe 9.25.11
1 2 wire rope pulley 720/612 fe 9.55.7

---End of partlist---

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Drawing nr:: EU001042 Page 1

Part Quant Description Dimensions Material Code

11 2 wedge 1 1/4" gij 9.48.8
10 2 bearing bush cusn 11-13 5.13.10
9 2 stop plate S355J2+N 6.4.9
8 1 balance pipe S355J2H [pijp] 5.8.142
7 2 guiding plate S355J2+N 6.9.7
6 2 outside bush S355J2H [pijp] 5.14.19
5 2 square S235JR [vierkant] 8.4.135
4 2 strip S355JO 8.2.2138
3 4 side plate; closing rope balance S355J2+N 6.6.1
2 4 plate; socket S355J2+N 6.5.15
1 2 main plate; balance S355J2+N 6.7.9

---End of partlist---

25-5-2012
Drawing nr:: OB009212 Page 1

Part Quant Description Dimensions Material Code

33 2 strengthening plate w700e [<100] 3.7.914
32 3 strengthening plate w700e [<100] 3.7.918
31 2 plate w700e [<100] 7.3.1303
30 2 plate w700e [<100] 7.3.1294
29 1 upper plate w700e [<100] 3.7.982
28 2 intermediate plate w700e [<100] 3.7.897
27 2 shore plate w700e [<100] 3.14.37
26 2 ear plate; under block w700e [<100] 5.11.55
25 2 ear plate; under block w700e [<100] 5.11.54
24 4 shaft; turning point c45 gesl h6 5.26.4
23 4 strip S355JO 8.2.1876
22 4 cam plate S355J2+N 3.21.13
21 2 plate w700e [<100] 7.3.765
20 1 pulley plate; between w700e [<100] 3.13.75
19 2 pulley plate; outside w700e [<100] 3.13.74
18 1 Nord-lock locking NL24; geel gepassiveerd elvz 9.40.5
17 1 bolt DIN 933 M24x50 10.9 9.33.20
16 1 locking plate; shaft S355J2+N 7.11.9
15 1 cover; shaft S355J2+N 7.10.2
14 5 expansion plug GPN600 B203 inw 22.6 h=14 kunststof 9.50.2
13 8 expansion plug G 1/8" kunststof 9.50.4
12 8 lubricating nipple G 1/8" type HR(180) DIN 71412 fe 9.4.1
11 18 spring washer DIN 127B M16 elvz 9.30.11
10 18 bolt DIN 933 M16x45 rvsa2 9.33.14
9 9 square S235JR [vierkant] 8.4.181
8 9 key; shaft 40x20 lg 140 S235JR [plat] 9.23.6
7 1 ring h450 [>5 <100] 5.17.15
6 1 ring h450 [>5 <100] 5.15.4
5 1 ring h450 [>5 <100] 5.17.14
4 1 shaft; pulley 42crmo4v ruw 5.24.38
3 4 locking ring WRE-180 fe 9.46.6
2 2 cylinder roller bearing SL04-5024-PP fe 9.25.11
1 2 wire rope pulley 720/612 fe 9.55.7

---End of partlist---

25-5-2012
Drawing nr:: B08638 Page 1

Part Quant Description Dimensions Material Code

33 4 shore pipe S355J2H [pijp] 8.9.1068
32 8 plate S355J2+N 1.8.979
31 8 seal plate S355J2+N 1.8.391
30 4 angle bar; slant S235JR [hoekprofiel] 1.37.23
29 4 bobcat plate w700e [<100] 1.42.4
28 4 tie plate S355J2+N 1.8.1826
27 4 stop plate w700e [<100] 1.43.11
26 4 strengthening plate; under bridge S355J2+N 1.7.97
25 8 base plate S355J2+N 1.35.6
24 2 tubular bridge S355J2H [koker] 1.45.255
23 4 strip S355JO 8.2.2657
22 4 strengthening plate S355J2+N 1.8.2583
21 2 strip S355JO 8.2.3056
20 4 flange reinforcing; up h450 [>5 <100] 1.50.223
19 4 flange reinforcing; under h450 [>5 <100] 1.26.281
18 4 flange reinforcing scoop plate h450 [>5 <100] 1.28.281
17 2 scoop plate; large h450 [>5 <100] 1.10.2340
16 4 scoop plate; small h450 [>5 <100] 1.10.2339
15 4 strengthening plate h450 [>5 <100] 1.46.10
14 4 shore plate; under h450 [>5 <100] 1.22.282
13 4 shore plate; up h450 [>5 <100] 1.24.256
12 4 side plate; upperpart S355J2+N 1.64.236
11 4 side plate; underpart h450 [>5 <100] 1.65.261
10 4 side knife h450 [>5 <100] 1.18.290
9 4 knife corner h450 [>5 <100] 1.1.229
8 2 under knife h450 [>5 <100] 1.31.78
7 4 strip S355JO 8.2.2263
6 16 ring S355J2H [pijp] 5.40.1
5 16 locking ring S355J2H [pijp] 5.42.1
4 16 CD-sealing ring cd120cellastodichting cellasto 9.43.7
3 8 spherical bearing GE120DO fe 9.26.3
2 4 bearing house; arm w700e [<100] 5.38.18
1 4 bearing house w700e [<100] 5.39.54

---End of partlist---

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Drawing nr:: A08633 Page 1

Part Quant Description Dimensions Material Code

30 4 expansion plug G 1/8" kunststof 9.50.4
29 2 verstegen.net 630x92x12 gietst 9.19.11
28 1 number plate S355J2+N 4.33.1
27 2 square S235JR [vierkant] 8.15.90
26 2 square S235JR [vierkant] 8.15.162
25 12 square S235JR [vierkant] 8.4.25
24 4 support plate S355J2+N 4.27.9
23 4 strip S355JO 8.2.3057
22 4 holder;step 102x47x50 S355J2+N 9.21.1
21 1 box profile; arm fixed S355J2H [koker] 4.7.1831
20 1 box profile; arm fixed S355J2H [koker] 4.7.1830
19 2 box profile; arm mobile S355J2H [koker] 4.7.1829
18 1 head connecting plate S355J2+N 4.17.520
17 2 cable guiding plate S355J2+N 4.26.232
16 8 strengthening plate S355J2+N 4.1.49
15 2 strengthening plate S355J2+N 4.1.278
14 2 strengthening plate S355J2+N 4.29.7
13 2 sealing ring 100x120x12 type R rubber/ metaal 9.2.20
12 2 bearing bush cusn 11-13 5.13.14
11 1 outside bush S355J2H [pijp] 5.30.6
10 2 box profile; between S355J2H [koker] 8.7.262
9 16 spring washer DIN 127B M16 elvz 9.30.11
8 16 bolt DIN 933 M16x45 rvsa2 9.33.14
7 8 square S235JR [vierkant] 8.4.181
6 8 key; shaft 40x20 lg 140 S235JR [plat] 9.23.6
5 4 ear plate; arm w700e [<100] 5.35.4
4 4 ear plate; arm w700e [<100] 5.36.4
3 4 expansion plug GPN600 B203 inw 22.6 h=14 kunststof 9.50.2
2 4 lubricating nipple G 1/8" type HR(180) DIN 71412 fe 9.4.1
1 4 shaft; turning point c45 gesl h6 5.26.4

---End of partlist---

25-5-2012
Drawing nr:: 250644 Page 1

Part Quant Description Dimensions Material Code

4 4 number plate S355J2+N 7.2.52
3 1 number plate S355J2+N 7.2.349
2 1 number plate S355J2+N 7.2.378
1 1 number plate S355J2+N 7.2.377

---End of partlist---

25-5-2012