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TEST REPORT

Test report for asynchronous machine

Customer Beijing Bojietianrun


Project Sinoma TJ BOSOWA Maros
Order ref. 4502132996 | CNS4138-13139

Machine AMI 500L6A BAFS


Work no. 6284IX200
Serial no. 4636340

Date 14.1.2014

Approved on behalf of the manufacturer

Boey-YanNi Chen

ABB Electrical Machines Ltd.


Visiting Address Postal Address Telefax(Group)
No.380,TianXing Road 200245 +86 21 6113 7688
Minhang District, Shanghai Minhang District, Shanghai Telefax(Test Floor)
P.R. China +86 21 6113 7788
TEST REPORT
Customer Machine Page
Beijing Bojietianrun AMI 500L6A BAFS 2
Order ref. Work no. Serial no. Revision
4502132996 | CNS4138-13139 6284IX200 4636340 A
Project Approved Report rev
Sinoma TJ BOSOWA Maros Boey-YanNi Chen A
Ratings
Machine
Standards IEC

Insulation class F Mounting designation IM 1001


Temperature class B Protected by enclosure IP 55
Ambient temp., max. 40,0 C Method of cooling IC 611
f [Hz] Connection P [kW] / [hp] U [V] I [A] p.f. Direction n [rpm] Duty
50,4 Y 1600 / 2146 6000 187 0,86 <==> 1000 S1, CONVERTER SUPPLY
Table of contents / Test program
1) Visual inspection
2) Air gap measurement
3) Insulation resistances before tests
4) Resistance measurement of windings and elements
5) Direction of rotation, checking of phase sequence
6) Short-circuit point
7) No-load point
8) Vibration measurement
9) High voltage test
10) Insulation resistances after tests
TEST REPORT
Customer Machine Page
Beijing Bojietianrun AMI 500L6A BAFS 3
Order ref. Work no. Serial no. Revision
4502132996 | CNS4138-13139 6284IX200 4636340 A
Project Approved Report rev
Sinoma TJ BOSOWA Maros Boey-YanNi Chen A
1) Visual inspection
Version Notes
A OK
2) Air gap measurement

Viewed from ND-end


2,8 mm 2,8 mm

2,7 mm 2,7 mm

3) Insulation resistances before tests


= 13,0 C
Winding R [Mohm] U [V]
Stator 14400 5000
Auxiliaries R [Mohm] U [V] Temperature detectors R [Mohm] U [V]
Space heater 67700 500 Stator 100000 500
Bearings 100000 500
4) Resistance measurement of windings and elements
= 20 C
Winding Ruv [ohm] Ruw [ohm] Rvw [ohm]
Stator 0,25267 0,25290 0,25244
= 13,0 C
Terminals R [ohm] Position Detector
1-2 113,1 Space heater RER-Z 21
3 - 4,5 105,6 Stator winding, U-phase PYR PT100LG4/4EX
6 - 7,8 105,6 Stator winding, V-phase PYR PT100LG4/4EX
9 - 10,11 105,5 Stator winding, W-phase PYR PT100LG4/4EX
12 - 13,14 105,4 Stator winding, U-phase PYR PT100LG4/4EX
15 - 16,17 105,6 Stator winding, V-phase PYR PT100LG4/4EX
18 - 19,20 105,4 Stator winding, W-phase PYR PT100LG4/4EX
21 - 22,23 106,2 D.E - bearing PYR PT100BB5/4Z
24 - 25,26 106,1 N.D.E - bearing PYR PT100BB5/4Z
5) Direction of rotation, checking of phase sequence
Result U-V-W | L1-L2-L3 | >>> (CW)
TEST REPORT
Customer Machine Page
Beijing Bojietianrun AMI 500L6A BAFS 4
Order ref. Work no. Serial no. Revision
4502132996 | CNS4138-13139 6284IX200 4636340 A
Project Approved Report rev
Sinoma TJ BOSOWA Maros Boey-YanNi Chen A
6) Short-circuit point
Connection f [Hz] U1 [V] I1 [A] P1 [kW] p.f. [C] Ik [A] Un [V]
Y 50,4 981,6 190,3 44,20 0,137 13,6 1163,4 6000
7) No-load point
Connection f [Hz] U1 [V] I1 [A] P1 [kW] p.f. [C] Direction
Y 50,4 6001,4 72,28 28,14 0,037 25,8 CW
8) Vibration measurement
Mounting Rigid
Bearing position U [V] I [A] f[Hz] Horizontal Vertical Axial Unit
D-END 6001 72 50,4 0,61 0,78 0,52 mm/s, rms
ND-END 6001 72 50,4 0,58 0,45 0,64 mm/s, rms
Measuring equipment
Id Type Name Cal Date Next Cal Due
1425000089 Vibration analyzer CSI 2130 2.3.2013 1.3.2014

9) High voltage test


Winding U [V] t [s] f [Hz]
Stator 15000 60 50
Auxiliaries
Space heater 1500 60 50

Temperature detectors
Stator 1500 60 50
Bearings 500 60 50

10) Insulation resistances after tests


= 27,0 C
Winding R [Mohm] t [s] U [V]
Stator 17000 60 5000
Auxiliaries R [Mohm] U [V] Temperature detectors R [Mohm] U [V]
Space heater 81300 500 Stator 100000 500
- Bearings 100000 500
End of report

Test bay TA2 (CNEMS test floor, test bench no. 2)


Author Weiguo Ji

Number of pages 4 Printed: 14.1.2014


Boey-YanNi Chen
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