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TUGAS AKHIR
HALAMAN JUDUL
Oleh :
SURAKARTA
2015
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TUGAS AKHIR
HALAMAN JUDUL
Oleh :
SURAKARTA
2015
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KATA PENGANTAR
Bismillahirrahmanirrohim. . .
Rasa syukur penulis haturkan kepada Allah Azza wa Jalla yang telah
melimpahkan karunia-Nya sehingga penulis dapat menyelesaikan Laporan Tugas
Akhir berjudul Prarancangan Pabrik Metanol dari Gas Alam Melalui Proses
LURGI dengan Katalis CuO/ZnO/Al2O3 Kapasitas 150.000 Ton/Tahun dengan
sebaik-baiknya.
Dalam penyusunan tugas akir ini penulis mengucapkan terima kasih yang
sebesar-besarnya kepada :
1. Orang tua kami tercinta yang selalu mendoakan yang terbaik untuk kami.
2. Dr. Margono, S.T.,M.T. dan Ir. Paryanto, M.S. selaku dosen pembimbing atas
bimbingan dan arahannya dalam penyelesaian tugas akhir ini.
3. Dr. Sunu H. Pranolo selaku Ketua Jurusan Teknik Kimia UNS.
4. Para staf di Jurusan Teknik Kimia atas ilmu, arahan, bantuan dan motivasinya
selama ini.
5. Jemy, Yogi, Kurniawan, Rio, Surya, Riska, Evi, Bayu, Yuli, Oki, Yoga,
Godel, Rendra, Annisa, Fitri, Joshita, Windra, Yusuf, Yuspa, Tohadi,
Bramantyo, Rahmad, Bowo, Khairul yang telah membantu dan memotivasi
selama ini.
Tak ada gading yang tak retak. Tugas Akhir ini masih jauh dari sempurna,
walaupun penulis sudah berusaha semaksimal mungkin untuk mendekati
kesempurnaan. Oleh karena itu, penulis membuka diri terhadap segala saran dan
kritik yang membangun. Semoga laporan tugas akhir ini dapat bermanfaat bagi
penulis dan pembaca sekalian.
Surakarta, Januari 2015
Penulis
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DAFTAR ISI
Halaman Judul..........i
Lembar Pengesahan.ii
Kata Pengantariii
Daftar Isi.iv
Daftar Tabelix
Daftar Gambar...xii
Intisari...xiii
BAB I PENDAHULUAN
Tekanan...8
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PENGOLAHAN LIMBAH
IV.2. Laboratorium...72
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DAFTAR PUSTAKA.......110
LAMPIRAN
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DAFTAR TABEL
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DAFTAR GAMBAR
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INTISARI
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ABSTRACT
Amirza Rahmanu Prabowo and Risal Rismawan, 2015, Pre Design of Methanol
Plant from Natural Gas Through Lurgi Process with CuO/ZnO/Al2O3 Catalyst
Capacity of 150,000 Ton/year, Chemical Engineering major, Engineering Faculty,
Sebelas Maret University of Surakarta.
Methanol is the simplest alcohol compounds are widely used as raw material for
making formaldehyde, dimethyl ether (DME), methyl tertiary butyl ether (MTBE), acetic
acid, chloromethane, methyl methacrylate, methylamine, dimethyl terephthalate in the
textile industry, other uses include fuel, antifreeze and solvent. Methanol plant is
designed with production of 150,000 Ton/year. The raw material requirements and utility
units per kg product is: natural gas of 0.62 kg, steam of 1.61 kg, water of 149.99 kg,
natural gas fuel of 0.006 kg, electricity 0.053 kWh dan compressed air 0.003 Nm3.
Process that occur is hydrogenation of carbon monoxide (CO) and carbon dioxide
(CO2) to methanol take place on the exothermic conditions at temperature range of 220-
300C and pressure of 50-100 bar inside the fixed bed multitube reactor. Reactor
condition is non-isothermal and non-adiabatic and use a cooling medium of dowtherm A
for controlling heat. Conversion in the reactor is 96% for CO and 29% for CO2. Methanol
reactor product then enter a partial condenser to separate the products methanol and
residual gas reaction proceeds by way of condensing the product methanol and then it
flowed into the distillation tower to purified up to standardized grade AA.
The methanol company has a limited liability company with the organizational
structure of line and staff and employees amount to 184 employees consist of shift and
non-shift employees who will be established in Bontang, East Kalimantan.
The result of economic analysis of plant design is fixed capital of Rp
1,763,471,223,421 and working capital of Rp 241,010,805,218. Cost of production per
year is Rp 975,567,770. The result of feasibility analysis shows ROI before and after
taxes is 45.80 % and 34.35 % then POT before and after taxes is 1 year and 1.13 year.
BEP amount 52.33 %, SDP amount 21.04 % dan DCF amount 45.36 %. Based on the
economic analysis can be concluded that the methanol plant with capacity 150,000
Ton/year worth to be considered and realized establishment.
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