ASSY.PART No:
MODEL KTRJ
750004153
MAJOR AB C PROCESS QUALITY CONTROL SHEET (I) 69 KM. STONE, DELHI JAIPUR HIGHWAY,
MINOR DHARUHERA (HARYANA)
8 7 6 5 4
PASSIVATION WATER PHOSPHATING WATER DE-RUSTING
RINSE RINSE
9 10 11 12 13
DRYER CLEANING POWDER BAKING OVEN UNLOADING
BEFORE POWDER COATING
COATING
14
INSPECTION
Trouble Mode
Sequence of
Process Name/Equipment
`
Name(Name of Supplier)
Inspection
No. Control Item Specified value Inspected by Inspection Method Data Form Control item Specified value Inspected by Inspection Method Inspection Frequency Data form Detail of Process/Sketch
Frequency
NO OIL ON
2 DEGREASING TANK OIL OPERATER VISUAL 100% TANK MS
COMPONENT
3 WATER RINSE WATER FLOW 400-450 LITS. OPERATOR VISUAL 100% TANK MS
DIP TIME JUST DIP AND OUT ENGINEER AUTO SET MONTHLY REGISTER
4 DE-RUSTING TANK MS
5 WATER RINSE WATER FLOW 400-450 LITS. OPERATOR VISUAL 100% TANK MS
WATER USED RAW WATER
DISCARD FREQ. CONTINEOUS INCHARGE PAINTING CONTINEOUS
DIP TIME JUST DIP AND OUT ENGINEER AUTO SET MONTHLY REGISTER
7 WATER RINSE WATER FLOW 400-450 LITS. OPERATOR VISUAL 100% TANK MS
WATER USED RAW WATER
DISCARD FREQ. CONTINEOUS INCHARGE PAINTING CONTINEOUS
CLEANING BEFORE
10 DUST _ OPERATOR
POWDER COATING
Classification
Classification
of trouble
of trouble
modesmodes
of completed
of completed
vehicles
vehicles
(machines)
(machines)
: : 1.Fire, 2. Fails to stop, 3. Fails to run, 4. Receives electric shocks, 5. Fails to conform to legal requirements, 6. Outer appearance and commercial value.