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471841A.

101
Nokia Flexi EDGE Base Station, Rel. EP2,
Product Documentation, v.1

Maintaining Flexi Cabinet for


Outdoor (FCOA)

DN70233763 # Nokia Siemens Networks 1 (59)


Issue 3 en
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Maintaining Flexi Cabinet for Outdoor (FCOA)

The information in this document is subject to change without notice and describes only the
product defined in the introduction of this documentation. This documentation is intended for the
use of Nokia Siemens Networks customers only for the purposes of the agreement under which
the document is submitted, and no part of it may be used, reproduced, modified or transmitted in
any form or means without the prior written permission of Nokia Siemens Networks. The
documentation has been prepared to be used by professional and properly trained personnel,
and the customer assumes full responsibility when using it. Nokia Siemens Networks welcomes
customer comments as part of the process of continuous development and improvement of the
documentation.
The information or statements given in this documentation concerning the suitability, capacity, or
performance of the mentioned hardware or software products are given as is and all liability
arising in connection with such hardware or software products shall be defined conclusively and
finally in a separate agreement between Nokia Siemens Networks and the customer. However,
Nokia Siemens Networks has made all reasonable efforts to ensure that the instructions
contained in the document are adequate and free of material errors and omissions. Nokia
Siemens Networks will, if deemed necessary by Nokia Siemens Networks, explain issues which
may not be covered by the document.
Nokia Siemens Networks will correct errors in this documentation as soon as possible. IN NO
EVENT WILL NOKIA SIEMENS NETWORKS BE LIABLE FOR ERRORS IN THIS
DOCUMENTATION OR FOR ANY DAMAGES, INCLUDING BUT NOT LIMITED TO SPECIAL,
DIRECT, INDIRECT, INCIDENTAL OR CONSEQUENTIAL OR ANY LOSSES, SUCH AS BUT
NOT LIMITED TO LOSS OF PROFIT, REVENUE, BUSINESS INTERRUPTION, BUSINESS
OPPORTUNITY OR DATA, THAT MAY ARISE FROM THE USE OF THIS DOCUMENT OR THE
INFORMATION IN IT.
This documentation and the product it describes are considered protected by copyrights and
other intellectual property rights according to the applicable laws.
The wave logo is a trademark of Nokia Siemens Networks Oy. Nokia is a registered trademark of
Nokia Corporation. Siemens is a registered trademark of Siemens AG.
Other product names mentioned in this document may be trademarks of their respective owners,
and they are mentioned for identification purposes only.
Copyright Nokia Siemens Networks 2008. All rights reserved.

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Contents

Contents

Contents 3

1 Summary of changes in Maintaining Flexi Cabinet for Outdoor


(FCOA) 5

2 Maintaining air filter 7


2.1 Replacing Flexi Cabinet Air Filter (FCFA) (470146A) 7
2.2 Replacing FCFA fans (083589A) 13
2.3 Replacing FCFA connection box (083602A) 19
2.4 Replacing FCFA pressure sensor (083601A) 24

3 Maintaining site support 31


3.1 Replacing batteries 31
3.2 Replacing FCSA external fans (083589A) 34
3.3 Replacing FCSA internal fans (083589A) 37
3.4 Replacing FCSA control card (083278A) 43
3.5 Replacing heat exchanger (6079026) 45
3.6 Replacing rectifier units WPMB (469950A) and WPMC (469956A) 48
3.7 Replacing MIBBU WPUB (469784A) and WPUC (469955A) 50

4 Replacing Flexi Cabinet Fire Detector (FCDA) (470144A) 57

5 Checking the FCOA and FMSA/B door or roof locks 59

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Summary of changes in Maintaining Flexi Cabinet for Outdoor
(FCOA)

1 Summary of changes in Maintaining


Flexi Cabinet for Outdoor (FCOA)
Changes between issues 3-0 and 2-0

Updated chapters:

.
Replacing MIBBU WPUB and WPUC steps and step numbers in
figures edited and captions to figures added. The terms MIBBU and
PDU replaced by WPUB and WPUC.
. Replacing rectifier units WPMB and WPMC updated with information
on FRMx documentation. The figure Replacing a rectifier, WPMB
and WPMC updated.
.

New chapter:

. Replacing rectifier units WPMB and WPMC


.
Checking the FCOA and FMSA/B door or roof locks

Changes between issues 2-0 and 1-0

New chapters:

. Summary of changes

Updated chapters:

Section Replacing Flexi Cabinet Air Filter (FCFA) updated with information
on FCFA code. Steps and step numbers in figures edited. A reference to
the Trouble Management document added.

Section Replacing FCFA fans updated with information on fan code. Steps
and step numbers in figures edited.

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Section Replacing FCFA connection box updated with information on


connection box code. Steps and step numbers in figures edited.

Section Replacing FCFA pressure sensor updated with information on


pressure sensor code. Steps and step numbers in figures edited.

Section Replacing batteries updated with information on batteries, FMBA


and their codes. Steps edited and caution changed into warning. A
reference to the Trouble Management document added.

Section Replacing FCSA external fans updated with information on FCFA


code and steps edited.

Section Replacing FCSA internal fans updated with information on fan


code. Steps and step numbers in figures edited.

Section Replacing heat exchanger updated with information on heat


exchanger code and steps edited.

Section Replacing FCSA control card updated with information on control


card code. Steps and step numbers in figures edited.

Section Replacing MIBBU WPUB/WPUC updated with information on


WPUB and WPUC codes. Step 1 updated. The figure in step 6 updated.
Steps and step numbers in figures edited.

Section Replacing Flexi Cabinet Fire Detector (FCDA) updated with


information on FCDA code and steps edited. A reference to the Trouble
Management document added.

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Maintaining air filter

2 Maintaining air filter

2.1 Replacing Flexi Cabinet Air Filter (FCFA) (470146A)


Purpose

The air filter must be replaced when indicated by an alarm. Follow these
instructions to replace the air filter.

For installation instructions, see Installing air filter in Installing Flexi


Cabinet for Outdoor (FCOA). For information on Flexi EDGE BTS alarms
and troubleshooting, see theTrouble Management document.

Warning

Dust may come off the filter when it is moved. Always use
respiratory protective equipment when changing the filter. Handle
a used filter with care to prevent the contaminants from entering
the environment.

Before you start

The recommended service life of the air filter in different types of


conditions is presented in the following table. It is recommended that the
air filter be changed before the warmest period of the year.

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Table 1. Air filter service life

Environment Year average Configuration Service life in


temperature years
+30 C Half 3
Full 1.5
+25 C Half 3.5
Full 1.5
+20 C Half 4
Full >2
Industrial area
+15 C Half >5
Full > 2.5
+10 C Half >5
Full 2.5
+5 C Half >5
Full 3.5

Steps

1. Open the door, loosen two screws on the BTS roof, and remove
the roof.

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1

DN70121122

2. Remove the filter roof.

3. Remove the air filter back panel.

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DN70122087

4. Loosen the 4 x M5 screws (2 per band) and detach the support


bands.

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DN70122157

5. Replace the air filter.

Tip

If you are doing other air filter related maintenace work, for example
changing air filter fans, it is recommened to do it at this point.

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DN70122121

6. Fix the new filter in place with support bands.

7. Install the air filter back panel.

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8 9

DN70122106

8. Install the filter roof.

9. Install the BTS roof and fix with two screws.

10. Close the door.

2.2 Replacing FCFA fans (083589A)


Steps

1. Open the door and remove the roof.

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DN70121122

2. Remove the filter roof.

3. Remove the back panel.

4. Loosen the 4 x M5 screws (2 per band) and detach the support


bands.

5. Remove the air filter.

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DN70122157

6. Open the control box.

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9

DN70122169

7. Safely disconnect control box power from its power source.

8. Detach the fan cables.

9. Cut the cable ties from the fan cables.

10. Loosen the 2 x M4 screws and remove the fans to be replaced.

The fans can be replaced in any order.

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10

DN70122184

11. Install new fans, and route the cables through the cable entry of
the connection box.

11

DN70122172

Note

To ensure proper cooling, pay attention to the fan installation position.


The air flow should be from the back to the front through the cabinet.

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12. Fix the fan cables back to their places.

12

13

DN70122203

13. Install the fuse back in its place.

14. Install the air filter in place with support bands.

15. Install the filter back panel.

16. Install the filter roof.

17. Install the BTS roof and fix with two screws.

18. Close the door.

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2.3 Replacing FCFA connection box (083602A)


Steps

1. Open the door and remove the roof.

2
1

DN70121122

2. Switch the power off from the air filter connection box, and
remove the filter roof.

3. Remove the filter back panel.

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DN70122087

4. Open the connection box and detach all the cables.

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DN70151416

5. Open the cable entry on the bottom of the connection box.


Route the cables through the cable entry.

6. Loosen the 4 x M4 screws and uninstall the box.

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M4 6
(4 pcs)

DN70151428

7. Install the new box and fix with 4 x M4 screws.

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M4 7
(4 pcs)

DN70151431

8. Connect the cables to the box.

The cables can be connected in any order.

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DN70151455

9. Close the box cover.

10. Switch the power back on.

11. Install the filter back panel.

12. Install the filter roof.

13. Install the BTS roof and fix with two screws.

14. Close the door.

2.4 Replacing FCFA pressure sensor (083601A)


Steps

1. Open the door and remove the roof.

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DN70121122

2. Remove the filter roof.

3. Remove the filter back panel.

4. Detach the hoses from the pressure sensor.

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DN70126208

5. Open the control box and detach the fuse.

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DN70126211

6. Open the connection box and detach the pressure sensor


cable.

7. Loosen the 2 x M4 screws and uninstall the pressure sensor.

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DN70126235

8. Replace the pressure sensor with a new one.

9. Connect the pressure sensor cable to the connection box.

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10

DN70126259

10. Install the fuse back in its place and close the box.

Make sure that the control box lid is securely attached.

11. Connect the hoses to the pressure sensor.

Connect the hose coming from inside the cabinet to the terminal
marked with + and the hose coming from the door to the other
terminal.

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DN70126286

12. Install the filter back panel.

13. Install the filter roof.

14. Install the BTS roof and fix with two screws.

15. Close the door.

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Maintaining site support

3 Maintaining site support

3.1 Replacing batteries


Purpose

Follow these instructions when you need to replace the batteries in Flexi
Cabinet for Outdoor (FCOA).

The following batteries can be used with FCOA:

.
Powersafe 4 x 12V62F, 48V-62Ah (CS7136211)
. Powersafe batt. 48V, 4x12V92F 92Ah/10h (CS71362.03)

The Flexi Mounting Kit For Batteries (FMBA) (471020A) is needed for
installing batteries in FCOA.

For installation instructions, see Installing batteries in Installing Flexi


Cabinet for Outdoor (FCOA). For information on Flexi EDGE BTS alarms
and troubleshooting, see theTrouble Management document.

Before you start

Warning

Risk of explosion if the battery is replaced with an incorrect type.


Replace the battery with the correct type.

Steps

1. Turn off the battery switch from the PDU.

2. Disconnect the battery cable connector.

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DN70100525

3. Uninstall the battery front plate.

DN70122324

4. Disconnect the DC cables from the batteries.

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5. Uninstall the battery terminal covers and disconnect battery


cabling.

Battery
cable

DN70122336

6. Remove the batteries and replace them with new ones.

7. Connect the batteries in series.

8. Connect the DC cable to the batteries.

9. Install the battery terminal covers.

10. Route the thermal sensor cable.

11. Fix with the battery front plate.

12. Connect the battery cable.

13. Fix the battery cable connectors to the battery front plate with
cable ties.

14. Turn the battery switch on from the PDU.

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3.2 Replacing FCSA external fans (083589A)


Purpose

There are two site support external fans. If one of the fans fails, both fans
must be replaced simultaneously. Follow these instructions to replace the
fans. For site support installation instructions, see Installing PDU and site
support module in Installing Flexi Cabinet for Outdoor (FCOA).

Steps

1. Remove the site support module cover.

2. Detach the four screws.

DN70154776

3. Disconnect the fan cables from the control card.

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DN70154791

4. Replace the fans.

Pay attention to the fan installation position. The air flow direction
should be upwards.

Remember to install the finger guard.

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DN70154807

5. Install the fan rack and connect the fan cables.

Fix with four screws.

DN70154819

6. Reinstall the site support module cover.

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3.3 Replacing FCSA internal fans (083589A)


Purpose

There are two site support internal fans. If one of the fans fails, both fans
must be replaced simultaneously. Follow these instructions to replace the
fans. For site support installation instructions, see Installing PDU and site
support module in Installing Flexi Cabinet for Outdoor (FCOA).

Steps

1. Remove the site support module cover.

2. Disconnect the fan cables from the control card.

DN70154982

3. Detach the screws to remove the heat exchanger front panel.

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DN70157897

4. Pull out the heat exchanger.

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DN70155054

Tip

When pulling out the heat exchanger, get a firm grip of the ribs on the
heat exchanger front panel using pliers. Make sure that the FCSA is
stationary and pull the heat exchanger directly towards yourself.

5. Remove the cable ties.

6. Pull out the fan rack.

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DN70154916

7. Replace the fans.

Pay attention to the fan installation position. The air flow direction
should be from front to back.

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DN70154931

8. Install the fan rack.

First slide the lower edge of the rack on its place, then push the
upper part on its place to install the fans.

9. Fix the fan cables to the cable tie points.

Make sure the cables are fixed properly.

10. Clean the heat exchanger if needed.

11. Install the heat exchanger and the heat exchanger front panel.

Make sure that the heat exchanger is in the correct position.

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DN70154943

12. Re-connect the fan cables.

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12

DN70154967

13. Re-install the site support module cover.

3.4 Replacing FCSA control card (083278A)


Before you start

Note that switching off the BTS power also switches off the power to the
LTE units.

Steps

1. Remove the door of the site support module.

2. Detach the cables from the FCSA control card front panel.

3. Switch off the power to the control card.

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4. Loosen the control card screws.

5. Pull the control card out.

DN70154994

6. Disconnect the DC input cable (Anderson connector) from the


rear of the control card.

Warning

Risk of short circuit. Make sure that all the breakers on the power
distribution unit (PDU) front panel are in the OFF position before
you disconnect the cables.

7. Replace the control card with a new one.

8. Connect the DC input cable.

9. Reinstall the control card.

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DN70155027

10. Reconnect the cables to the control card front panel.

11. Switch on the power to the control card.

12. Re-install the door of the site support module.

3.5 Replacing heat exchanger (6079026)


Steps

1. Open the site support module cover.

2. Detach the screws to remove the heat exchanger front panel.

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DN70155039

3. Pull out the heat exchanger and replace it with a new one.

Tip

When pulling out the heat exchanger, get a firm grip of the ribs on the
heat exchanger front panel using pliers. Make sure that the FCSA is
stationary and pull the heat exchanger directly towards yourself.

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DN70155042

4. Insert the heat exchanger.

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DN70155066

5. Reinstall the heat exchanger front panel.

6. Re-install the site support module cover.

3.6 Replacing rectifier units WPMB (469950A) and


WPMC (469956A)
Steps

1. Identify the faulty unit.

2. Remove the faulty unit.

Remove the faulty unit. If the rectifier used is the type with one fixing
screw, loosen it to remove the unit. See the figure below, WPMC. If
the unit is fixed with retaining hooks, press the holes in the upper left
and right corners of the unit with a small screwdriver to release the
hooks. See the figure below, WPMB.

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If the unit does not come out easily, rock it slightly from left to right by
using the handle and then pull out the unit. Do not use excessive
force.

2 Fixing screw

WPMC

Retaining hooks

WPMB

DN0425113

Figure 1. Replacing a rectifier, WPMB and WPMC

3. Take the new unit and carefully slide it into the rack.

Make sure that the unit is properly aligned before sliding it into the
rack.

4. Secure the unit.

When the unit is in place, either tighten the fixing screw on the front
panel or insert the hooks in their slots depending on the unit type
used. See the figure above.

Further information

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If you are using the Flexi Rectifier Module (FRMx), see Principles for
installing FRMA, FRMB and FRMC in Flexi EDGE BTS
configurations in document Installing Nokia Flexi EDGE BTS
Optional Items.

3.7 Replacing MIBBU WPUB (469784A) and WPUC


(469955A)
Before you start

These instructions apply to both the FCIA and the FCOA cabinets. The
FCOA cabinet is shown in the figures. To see how the WPUB or WPUC is
installed in an FCIA cabinet, see Installing Flexi Cabinet for Indoor (FCIA).

Warning

Danger of lethal voltages! Make sure that the mains power breaker
is off, and that the cabinet is properly earthed (grounded), before
removing any connections from the cabinet.

Steps

1. Remove mains AC power to the WPUB or the WPUC unit.

2. Switch off the DC power from the front panel switch of the
WPUB or the WPUC.

3. Remove the rectifier units.

4. Disconnect the alarm cable.

5. Disconnect the battery cable connectors.

6. Detach the WPUB or the WPUC screws.

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DN70155078

Figure 2. Replacing the WPUB or the WPUC steps 6 and 9. (The FCOA
cabinet is shown in the figure).

7. Remove the 3rd party LTE devices to access the bushing seals
on the bottom of the FCFA. (This step is for FCOA only).

8. Loosen the bushing seals. (This step is for FCOA only).

9. Pull out the WPUB or the WPUC.

10. Remove the plastic cover.

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10

11 12 12 12

- - + + -

BTS - Common+ Battery -

DN70155081

Figure 3. Replacing the WPUB or the WPUC steps 10, 11 and 12

11. Detach the thermal sensor.

12. Detach the DC cables.

13. Uninstall the AC terminal plate.

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14
13

DN70155093

Figure 4. Replacing the WPUB or the WPUC steps 13 and 14 (the FCOA
cabinet is shown in the figure)

14. Disconnect the AC cables.

15. Replace the WPUB or the WPUC with a new one.

16. Reconnect the AC cable connections.

17. Fix the AC terminal plate.

18. Connect the DC cables.

19. Connect the thermal sensor.

20. Reinstall the plastic cover.

21. Insert the WPUB or the WPUC.

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21

22

DN70155112

Figure 5. Replacing the WPUB or the WPUC steps 21 and 22 (the FCOA
cabinet is shown in the figure)

22. Fix the screws.

23. Re-install the 3rd party LTE devices. (This step is for FCOA
only).

24. Insert the rectifiers.

25. Connect the alarm cable with the EAC connector on the WPUB
or the WPUC.

Fix with cable ties.

26. Connect the battery cable.

27. Tighten the bushing seals. (This step is for FCOA only).

28. Switch on the AC mains power.

29. Switch on the DC power from the front panel switch of the
WPUB or the WPUC.

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DN70156532

Figure 6. Replacing the WPUB or the WPUC (FCOA is shown in the figure).

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Replacing Flexi Cabinet Fire Detector (FCDA) (470144A)

4 Replacing Flexi Cabinet Fire Detector


(FCDA) (470144A)
Purpose

Follow these instructions when you need to replace the fire detector.

For installation instructions, see Installing fire detector in Installing Flexi


Cabinet for Outdoor (FCOA). For information on Flexi EDGE BTS alarms
and troubleshooting, see the Trouble Management document.

Steps

1. Open the door and remove the roof.

2. Remove the top of the fire detector by rotating it to the right.

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Back side

A B
3

C D
3

DN70473127

Figure 7. Replacing fire detector

3. Replace the fire detector.

4. Install the roof.

5. Close the door.

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Issue 3 en
19/06/2008
Checking the FCOA and FMSA/B door or roof locks

5 Checking the FCOA and FMSA/B door or


roof locks
Purpose

Check the Flexi Cabinet for Outdoor (FCOA) and Flexi Mounting Shield
(FMSA, FMSB) door or roof locks during site visits.

Steps

1. Lubricate the door or roof locks if required.

Any oil (aerosol) not including graphite, silicon or teflon can be used
for lubricating the door locks.

2. If the outdoor cabinet is operating in temperatures below 0C


(32F), lubricate each lock with a light, non-freezing, spray
lubricant.

3. Apply lubricating oil to moving parts of the lock assembly, and


within the lock cylinder by applying oil to the key and inserting
it in the cylinder repeatedly.

DN70233763 # Nokia Siemens Networks 59 (59)


Issue 3 en
19/06/2008