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ACI MATERIALS JOURNAL TECHNICAL PAPER

Title no. 98-M31

Effect of Mixture Composition on Washout Resistance of


Highly Flowable Underwater Concrete
by Kamal H. Khayat and Mohammed Sonebi

The underwater casting of relatively thin lifts of concrete in water decreases with the shear rate that facilitates pumping and
requires the proportioning of highly flowable concrete that can placement. The shear-thinning behavior is affected by the
resist water dilution and segregation and spread readily into place. water content and the type and dosage rate of the AWA.
An investigation was carried out to determine the effects of anti- Anti-washout concrete can be highly thixotropic, whereby a
washout admixture concentration, water-cementitious materials relatively fast buildup of viscosity can be observed at a given
ratio, and binder composition on the washout resistance of highly
flowable concrete. shear rate. Such thixotropy can contribute to stability of
Two main types of antiwashout admixtures were used: 1) a pow-
freshly cast concrete, including the resistance to water erosion
dered welan gum at concentrations of 0.07 and 0.15% (by mass of of exposed surfaces.
binder); and 2) a liquid-based cellulosic admixture with dosages Several of the relevant mixture properties necessary for
up to 1.65 L /100 kg of binder. The water-cementitious materials successful underwater placement contradict one another.
ratios were set at 0.41 and 0.47, corresponding to high-quality Such concrete should therefore be tailored to achieve good
underwater concrete. Four binder compositions were used: a stan- balance between mixture parameters that have direct bearing
dard Canadian Type 10 cement, the same cement with 10% silica on rheological properties and performance of the hardened
fume replacement, the cement with 50% granulated blast-furnace
concrete. With sound mixture proportioning and proper
slag replacement, and a ternary cement containing 6% silica fume
and 20% Class F fly ash. The concentrations of anti-washout combinations of HRWR and AWA, it is possible to secure
admixture have direct impact on washout resistance. For a given high-performance concrete for underwater applications.8-9
washout loss, greater slump flow consistency can be achieved with Slump flow consistency is often used to assess deformability
the increases in anti-washout admixture concentration and of highly flowable concrete. For underwater concrete, the slump
decreases in water-binder ratio. The washout mass loss can be flow is influenced, in order of importance, by the AWA
reduced, for a given consistency, when the ternary binder or 10% concentration and binder content, by the water-cementitious
silica fume replacement is used. materials ratio (w/cm), and by HRWR dosage.10 The washout
mass loss is affected by, in order of importance, the AWA
Keywords: admixture; fly ash; granulated blast-furnace slag; silica fume; dosage, binder content, w/cm, and HRWR concentration.
slump; water-reducing admixture (high-range).
The w/cm has direct bearing on stability of fresh concrete
and mechanical properties. For underwater AWA concrete,
INTRODUCTION the Standards of the Japan Society of Civil Engineers (JSCE)
Anti-washout admixtures (AWAs) are used to enhance the recommend limiting the w/cm to 0.50 and 0.55 when casting
stability of fresh cement-based systems, including underwa- reinforced concrete in seawater and in fresh water, respectively;
ter concrete. Several researchers have reported improvement these values can be 0.60 and 0.65, respectively, for non-
in washout resistance and in-place properties of underwater- reinforced concrete.11
cast concrete when the concrete incorporates AWAs.1-3
The use of supplementary cementitious materials has direct
Such admixtures are also used in self-consolidating concrete
bearing on workability and stability of fresh concrete. For
to enhance resistance to bleeding, segregation, and surface
example, the substitution of cement mass by 8% silica fume
settlement.
or by 20% Class F fly ash can enhance washout resistance,
Commonly used AWAs include cellulose derivatives and compared with concrete made without any supplementary
polysaccharides of microbial sources.4-6 The mode of action cementitious materials. For concrete with 0.41 w/cm and a
of AWA depends on the type and concentration of the poly- slump of 230 mm, the incorporation of 8% of silica fume is
mer. For example, welan gum is believed to increase the vis- reported to reduce washout loss, segregation coefficient, and
cosity of mixing water as long-chain polymer molecules
surface settlement by as much as 6, 65, and 50%, respectively,
adhere to the periphery of water molecules, thus imbibing
compared with concrete with 100% cement.12 In the case of
and fixing part of the mixing water and enhancing the paste
concrete with 20% fly ash replacement, the washout loss,
viscosity.7 This can improve the capacity of the paste to sus-
segregation coefficient, and surface settlement were found
pend solid particles and retain free water. Concrete modified
to decrease by as much as 6, 40, and 65%, respectively,
with AWA exhibits higher yield value and plastic viscosity
compared with concrete without supplementary cementitious
compared with non-AWA concrete. 6 High-range water-
materials.12
reducing admixture (HRWR) is added to reduce the yield
value of AWA concrete. The increase in HRWR and AWA
dosages could secure flowable concrete of relatively low ACI Materials Journal, V. 98, No. 4, July-August 2001.
MS No. 00-124 received June 5, 2000, and reviewed under Institute publication pol-
yield value and moderate-to-high plastic viscosity of high icies. Copyright 2001, American Concrete Institute. All rights reserved, including
washout resistance. Mixtures containing AWA can exhibit the making of copies unless permission is obtained from the copyright proprietors.
Pertinent discussion will be published in the May-June 2002 ACI Materials Journal if
shear-thinning behavior, whereby the apparent viscosity received by February 1, 2002.

ACI Materials Journal/July-August 2001 289


fly ash, and ground blast-furnace slag were 380, 360, and
ACI member Kamal H. Khayat is a professor of civil engineering at the Universit de
Sherbrooke, Quebec, Canada. He is a member of ACI Committee 234, Silica Fume in 450 m2/kg, respectively.
Concrete; 236, Materials Science of Concrete; and 552, Geotechnical Cement Grout- A continuously graded crushed limestone aggregate with
ing. His research interests include high-performance concrete, self-consolidating con-
crete, rheology, and repair.
nominal particle size of 14 mm and a well-graded siliceous
sand with fineness modulus of 2.5 were used. The values of
ACI member Mohammed Sonebi is a lecturer at the Advanced Concrete and bulk specific gravity of the coarse aggregate and sand were
Masonry Center, Division of Civil Engineering and Construction, University of Pais-
ley, Scotland. He received his PhD in civil engineering from the Universit de Sher-
2.72 and 2.66, respectively, with absorption levels of 0.3 and
brooke. His research interests include underwater concrete, self-consolidating 1.2%, respectively.
concrete, and rheology. Powdered welan gum and a liquid-based cellulosic material
with 1.20 specific gravity were used for the AWA. A naph-
thalene-based HRWR conforming to CSA3-A266-2-M85
The objective of the study presented herein is to investi- with solid content of 42% and specific gravity of 1.21 was
gate the coupled effect of AWA concentration, w/cm, and used in AWA mixtures containing welan gum and those
supplementary cementitious materials on the variations of without any AWA. A melamine-based HRWR was used in
washout resistance with the fluidity of underwater concrete. mixtures made with the cellulose-based AWA. The solid
Such high-performance concrete is targeted for use in under- content and specific gravity of this HRWR are 40% and 1.20,
water construction and repair. respectively. A carboxylic hydroxide acid conforming to
CSA3-A266-2-M78 was incorporated to enhance fluidity re-
RESEARCH SIGNIFICANCE tention of the AWA concrete.
Ensuring high washout resistance is essential to secure
proper in-place performance of underwater cast concrete. MIXTURE PROPORTIONS
The results presented in this paper deal with the effects of As summarized in Table 1, the investigated mixtures were
AWA type and concentration, w/cm, and binder composition prepared with w/cm of 0.41 and 0.47, corresponding to high-
on slump flow consistency and washout resistance of high- performance concrete used for underwater construction and
performance concrete. Such data are critical given the increasing repair. As indicated in Table 1, the concentrations of welan
demand to secure quality repairs underwater and the higher gum were varied between 0.07 and 0.15% (by mass of bind-
environmental constraints to limit water pollution resulting er), which represent low to moderate dosages for underwater
from such operations. concrete application. The dosages of the cellulosic AWA
ranged between 1 and 1.65 L/100 kg of cementitious materi-
MATERIALS als, representing moderate to high values.
This study used a Type 10 Canadian cement (CSA3-A5- The sand-to-aggregate mass ratio was fixed at 0.46. All
M83) similar to ASTM Type I cement, a nondensified silica mixtures incorporated high binder contents to limit aggre-
fume, a Class F fly ash (ASTM C 618-84), and a granulated gate volume to approximately 300 L/m3 to enhance flow
blast-furnace slag. The specific gravity values of the silica characteristics in restricted areas. High binder content can
fume, fly ash, and granulated blast-furnace slag were 2.22, reduce the HRWR and AWA demand necessary to secure
2.53, and 2.88, respectively. The Blaine fineness of the cement, given levels of fluidity and stability, with direct impact on

Table 1Concrete mixture proportions


w/cm = 0.41 w/cm = 0.47
6% SF + 6% SF +
Materials 100% C 10% SF 20% FA 50% SL 100% C 10% SF 20% FA 50% SL
Cement, kg/m3 592 530 473 296 557 497 439 278
Silica fume, kg/m3 58 55
Fly ash, kg/m3 119 109
Granulated blast-furnace
296 278
slag, kg/m3
water, kg/m3 243 241 243 243 262 261 261 258
Coarse aggregate, kg/m3 816 810 817 819 830 822 838 827
Sand, kg/m3 693 690 694 698 707 700 698 706
Set retarder, mL/100 kg
of CM 85 85 85 85 85 85 85 85

Naphthalene-based
1.6 to 8.2 4.2 to 9.8 5.9 to 9.4 2.1 to 5.9 0.0 to 3.1 3.2 to 5.6 4.0 to 7.0 0.7 to 2.8
HRWR, L/m3

Welan gum AWA, 0.07* 0.07 0.07 0.07 0.07 0.07 0.07 0.07
% mass of CM 0.15 0.15 0.15 0.15 0.15
0.15
Melamine-based HRWR,
1.4 to 2.0 2.5 to 4.1 1.9 to 3.9 0.0 to 2.6 0.0 to 1.5 3.1 to 4.5 1.0 to 3.0 0.0 to 1.7
L/m3
Cellulose AWA,
L/100 kg of CM 1.0 1.0 1.0 1.0 1.0 to 1.65 1.0 1.0 1.65
*0.07% binder = 0.17% of water for w/cm = 0.41 and 0.15% of water for w/cm = 0.47.
0.15% binder = 0.37% of water for w/cm = 0.41 and 0.32% of water for w/cm = 0.47.

290 ACI Materials Journal/July-August 2001


cost.13 High-volume replacements of cement by fly ash or w/cm of 0.47. The relationship between slump and slump
granulated blast-furnace slag were chosen to enhance perfor- flow for all tested mixtures is shown in Fig. 1. The slump
mance and limit temperature rise. flow is shown to be more sensitive than the slump measure-
ment in reflecting appreciable increases in consistency of
SPECIMEN PREPARATION AND TESTING highly flowable concrete. The effect of the increase in con-
All mixtures were prepared in 67 L batches using an open sistency on washout resistance is expressed in terms of
pan mixer. The batching sequence consisted of mixing the slump flow values for the remainder of the results.
sand and cementitious materials, then adding 75% of the
mixing water with half of the HRWR. The coarse aggregate High-range water-reducing admixture demand
was then added, along with the remaining water. The powdered The initial slump flow of the investigated mixtures was
welan gum was premixed with part of the mixing water limited to 550 to 600 mm, which is lower than values found
(at 1% solution), and both liquid-based AWAs were added for self-consolidating concrete cast above water (slump
last to the mixer. The concrete was mixed for 3 min., fol- flow of 600 to 700 mm). Slump flow values greater than
lowed by 1 min. of rest, and remixed for two more minutes. 600 mm for underwater concrete would greatly reduce
The ambient temperature during mixing and sampling was stability or necessitate much greater cost to ensure proper
fixed at 21 3 C. washout resistance. The HRWR demand of mixtures prepared
The consistency was evaluated using the noted slump and
slump flow tests 1 min. following the removal of the slump
cone. The slump flow corresponded to the mean base diam- Table 3Results of mixtures with 0.41 w/cm and
eter of the concrete at the end of the slump test. The washout welan gum
mass loss was determined in compliance with CRD C61- HRWR,* Slump, Slump Washout
89A.14 The test consists of casting approximately 2 kg of Type of CM L/m3 AWA type dosage mm flow, mm loss, %
fresh concrete in a perforated basket and subjecting it to a 0.7 205 345 9.1
free fall drop in 1.7 m of water. Cumulative loss in mass is 1.3 235 400 14.6
Control
reported after three drops in water. 100% C None
2.0 245 440 24.8
4.0 270 585 45.8
TEST PROGRAM
2.7 210 375 6.2
The experimental program involving a total of 24 mixtures is
3.5 Welan gum 240 470 6.4
summarized in Table 2. The study was undertaken to determine 100% C
4.5 (0.07% of CM) 260 555 9.1
the effect of AWA dosage on the variations in washout loss with
consistency. This was carried out for mixtures with w/cm of 5.2 265 600 29.4
0.41 and 0.47 made with 100% cement, 10% silica fume, 6% 4.9 245 435 3.0
Welan gum
silica fume and 20% fly ash, and 50% granulated blast-furnace 100% C 7.5
(0.15% of CM)
255 500 6.2
slag replacements. These mixtures are referred to as 100% C, 8.2 265 550 7.6
10% SF, 6% SF + 20% FA, and 50% SL, respectively. 4.2 210 315 6.9
5.1 Welan gum 220 380 9.8
10% SF
DISCUSSION OF RESULTS 6.3 (0.07% of CM) 225 415 11.5
Summarized in Table 3 and 4 are the measured slump and 8.0 250 490 19.8
slump flow consistency and washout loss values of mixtures 5.0 240 405 1.7
made with welan gum and cellulosic AWA, with w/cm of 10% SF 6.5
Welan gum
260 520 5.3
0.41. Table 5 gives these results for mixtures prepared with (0.15% of CM)
7.7 270 605 8.2
5.9 240 460 6.0
Table 2Summary of experimental program 7.2 250 515 7.6
6% SF + Welan gum
Relationship w/cm Type of CM AWA type dosage 20% FA 8.2 (0.07% of CM) 265 590 10.8
100% C None 9.4 270 635 11.8
100% C Welan gum 0.07, 0.15 6.0 220 420 1.8
10% SF Welan gum 0.07, 0.15 6.9 240 450 2.8
6% SF + 20% FA Welan gum 0.07, 0.15 6% SF + 7.8
Welan gum
250 490 4.1
20% FA (0.15% of CM)
0.41 50% SL Welan gum 0.07, 0.15 8.5 260 560 6.0
100% C Cellulosic 1.0 9.3 265 580 7.7
10% SF Cellulosic 1.0 2.1 220 405 10.0
6% SF + 20% FA Cellulosic 1.0 2.9 230 440 10.1
Washout loss versus Welan gum
slump flow 50% SL Cellulosic 1.0 50% SL 3.6 245 490 10.5
(0.07% of CM)
100% C Welan gum 0.07, 0.15 4.3 265 540 12.5
10% SF Welan gum 0.07, 0.15 5.4 270 675 36.6
6% SF + 20% FA Welan gum 0.07 3.1 220 410 2.9
50% SL Welan gum 0.07 3.9 230 450 3.6
0.47 Welan gum
100% C Cellulosic 1.0, 1.65 50% SL 4.6 250 510 5.8
(0.15% of CM)
10% SF Cellulosic 1.0 5.4 260 550 7.3
6% SF + 20% FA Cellulosic 1.0 5.9 265 600 11.0
50% SL Cellulosic 1.0 *High-range water-reducing admixture.

ACI Materials Journal/July-August 2001 291


with 0.41 w/cm containing welan gum ranged between 2.7 made with welan gum and supplementary cementitious ma-
and 9.4 L/m3, and those with cellulosic AWA ranged between terials. For a given w/cm, the increase in slump flow consis-
0 and 4.1 L/m 3, respectively. With 0.47 w/cm, the HRWR tency by adding HRWR resulted in higher washout loss,
demand of mixtures containing welan and cellulosic AWA regardless of the dosage of AWA. This was especially the
ranged from 0 to 7 L/m3 and 0 to 4.5 L/m3, respectively. case for concrete with no AWA or with low AWA dosage.
The HRWR demand required to secure a targeted slump For a given AWA, additional HRWR can reduce yield value
flow of 450 mm for mixtures with each AWA is plotted in and affect stability of the fresh concrete. This leads to the in-
Fig. 2 and 3. As expected, the increase in AWA dosage crease in free water content that reduces the ability of the
necessitated greater addition of HRWR to maintain a paste to retain water and suspended solid particles and fines.
fixed slump flow. For example, the increase of welan gum
For any given consistency, the increase in welan gum dos-
from 0.07 to 0.15% in the 100% C mixture required 2.2 L/m3
of additional HRWR. Concrete with 10% SF and concrete age from 0 to 0.15% or in cellulosic AWA from 1 L/100 kg
with 6% SF + 20% FA required, respectively, 3.8 and 2.6 L/m3 to 1.65 L/100 kg of cementitious materials resulted in a sub-
greater HRWR dosage when prepared with 0.07% welan stantial reduction in washout loss. For example, for the
gum and 0.41 w/cm. On the other hand, the use of 50% 100% C concrete made with 0.41 w/cm and having a slump
SL reduced the HRWR demand by 0.3 and 1.6 L/m 3 for flow of 450 mm, a reduction of 27 to 6% in washout loss was
mixtures with 0.07 and 0.15% welan gum, respectively. observed with the increase of welan gum content from 0 to
0.07%. Further increases in welan gum to 0.15% yielded
Effect of AWA content on variations of washout limited enhancement in washout resistance.
loss with consistency For a given washout loss of 9%, an increase in welan gum
The impact of the dosage of welan gum and cellulose- from 0 to 0.07% and to 0.15% for concrete with 0.41 w/cm
based AWA on the variations of washout with slump flow can enable the casting of concrete with slump flow increased
for the 100% C concrete are illustrated in Fig. 4 and 5, re- from 350 mm (slump of 210 mm) to 525 and 565 mm (slump of
spectively. Similar data are reported in Fig. 6 for mixtures 255 and 265 mm), respectively. Therefore, the critical consis-
tency beyond which sharp increases in washout loss occur can
be extended with further additions of AWA. This is due to the
increase in viscosity and water-retention capacity of the paste.

Fig. 1Relationship between slump and slump flow. Fig. 2Effect of cementitious materials combination and
w/cm on HRWR demand of mixtures made with welan gum
and fixed slump flow of 450 mm.
Table 4Results of mixtures with 0.41 w/cm and
cellulosic AWA
HRWR,* Slump, Slump Washout
Type of CM L/m3 AWA type dosage mm flow, mm loss, %
1.4 Cellulosic AWA 255 465 5.9
100% C (1.0 L/100 kg
2.0 CM) 265 555 8.5
2.5 240 400 3.6
Cellulosic AWA
10% SF 3.5 (1.0 L/100 kg 255 510 5.9
CM)
4.1 265 535 6.4
1.9 Cellulosic AWA 240 400 3.6
6% SF +
3.2 (1.0 L/100 kg 270 490 4.1
20% FA CM)
3.9 275 555 4.8
0.0 Cellulosic AWA
240 380 3.7
50% SL 1.9 (1.0 L/100 kg 260 525 6.4 Fig. 3Effect of cementitious materials combination and w/
CM)
2.6 275 610 8.6 cm on HRWR demand of mixtures made with cellulosic AWA
*
High-range water-reducing admixture. and fixed slump flow of 450 mm (1 L = 1 L/100 kg CM).

292 ACI Materials Journal/July-August 2001


Effect of w/cm on relationships between washout Effect of binder composition
loss and consistency The influence of binder composition on the variations of
The effect of reducing the w/cm from 0.47 to 0.41 to washout with slump flow consistency is presented in Fig. 8
enhance washout resistance of mixtures with 100% C and 9. For the majority of mixtures, the incorporation of 10%
containing welan gum and those with 6% SF + 20% FA and SF, 6% SF + 20% FA, or 50% SL resulted in improvements
50% SL are illustrated in Fig. 4 and 7, respectively. For any in washout resistance regardless of w/cm. For a given slump
given consistency, the reduction of w/cm led to significant flow, the 6% SF + 20% FA concrete exhibited greater wash-
enhancements in washout resistance. For example, for concrete out resistance. For example, for a high slump flow of 550 mm,
with 0.07% welan gum proportioned for a constant slump concrete containing 6% SF + 20% FA with 0.41 w/cm and
flow of 500 mm, the decrease in w/cm from 0.47 to 0.41 0.15% welan gum or 1 L/100 kg cellulosic AWA can exhibit
resulted in a reduction of washout loss from approximately washout losses of 5.8 and 4.8%, respectively, compared with
15 to 7%, 14 to 7%, and 19 to 11% for the 100% C, 6% SF
+ 20% FA, and 50% SL mixtures, respectively. Table 5Results of mixtures with 0.47 w/cm

HRWR,* Slump, Slump Washout


Type of CM L/m3 AWA type dosage mm flow, mm loss, %
0.5 220 430 9.7
0.9 Welan gum 240 475 11.9
100% C
1.7 (0.07% of CM) 250 490 13.8
2.9 260 535 17.8
0.0 180 305 3.0
0.4 200 350 5.2
Welan gum
100% C 1.4 230 430 8.1
(0.15% of CM)
2.0 245 460 10.0
3.1 270 550 15.2
3.2 190 390 8.4
4.0 Welan gum 220 440 9.9
10% SF
5.0 (0.07% of CM) 250 480 39.0
Fig. 4Effect of w/cm and welan gum dosage on variations
of washout loss with slump flow for mixtures made with 5.6 255 525 52.7
100% C. 3.6 190 300 1.7
50
4.1 Welan gum 225 380 4.1
100% cement - W/CM = 0.41 10% SF
4.6 (0.15% of CM) 250 440 4.9
Cellulosic AWA
40 5.1 265 500 6.3
Washout loss (%)

4.0 220 410 7.9


Increasing AWA = 0%
30 HRWR 5.0 245 460 9.7
6% SF + Welan gum
20% FA 5.9 (0.07% of CM) 250 500 13.9
20
7.0 270 610 30.0
AWA = 1.0 l/100 kg CM
0.7 220 400 9.8
10
AWA = 1.65 l/100 kg CM
1.2 Welan gum 225 420 14.4
50% SL
1.8 (0.07% of CM) 240 465 15.6
0
300 350 400 450 500 550 600 650 2.8 245 550 22.6
Slump flow (mm) 0.0 205 350 4.8
0.1 220 400 5.7
Fig. 5Effect of cellulosic AWA content on variations of
0.2 Cellulosic AWA 245 430 6.3
washout loss with slump flow for concrete made 100% C 100% C (1.0 L/100 kg
and 0.41 w/cm. 0.25 CM) 250 460 7.1
0.35 250 480 7.8
25 (675 mm, 37%)
W/CM = 0.41 0.07% AWA 0.5 255 530 8.4
AWA = Welan gum 0.15% AWA
20
0.0 230 430 3.7
Cellulosic AWA
Washout loss (%)

50% SL 100% C 1.0 (1.65 L/100 kg 260 500 4.0


Increasing 10% SF CM)
15 1.5 270 570 4.8
HRWR
6% SF + 20% FA 3.1 240 420 3.7
Cellulosic AWA
10 10% SF 3.9 (1.0 L/100 kg 270 490 5.6
CM)
50% SL 4.5 275 520 6.0
5 10% SF 1.0 250 405 4.4
Cellulosic AWA
6% SF + 20% FA 6% SF +
20% FA 2.3 (1.0 L/100 kg 265 505 6.3
0 CM)
3.0 270 565 7.4
300 350 400 450 500 550 600 650 700
Slump flow (mm)
0.0 Cellulosic AWA 275 510 4.1
50% SL 1.0 (1.65 L/100 kg 280 545 4.3
Fig. 6Effect of welan gum dosage and binder composition on CM)
1.7 280 595 4.7
variations of washout loss with slump flow for mixtures with
*
0.41 w/cm. High-range water-reducing admixture.

ACI Materials Journal/July-August 2001 293


similar concrete with 100% C having washout losses of At the relatively low welan gum content of 0.07%, the
7.6% and 8.5%, respectively. The improvement in wash- 50% SL concrete exhibited lower washout resistance than
out resistance of the 6% SF + 20% FA concrete can be due the remaining mixtures. The high substitution of cement by
to the enhancement of packing density of the binder and granulated blast-furnace slag capable of retaining less water
the improvement of cohesiveness of the paste resulting from than cement, silica fume, or fly ash can result in a greater
greater retention of free water. This reduces the tendency of volume of free water and higher risk of water dilution. With
fines to migrate out of the matrix with washed-out water the increase in welan gum content to 0.15%, the 50% SL
upon casting. mixture exhibited slightly lower washout loss than the 100%
The substitution of 10% cement by silica fume resulted in C concrete.
substantial reduction in washout loss. For any given slump flow,
the 10% SF concrete with 0.41 w/cm containing 0.15% welan Comparison of washout losses for given slump
gum or 1 L/100 kg cellulosic AWA exhibited better washout re- flow consistency
sistance compared with similar concrete with 100% C. The levels of washout loss of various mixtures made with
welan gum and cellulosic AWA are compared in Fig. 10 and
11 for slump flows of 450 and 550 mm, respectively. With
40 (525 mm, 53%) the higher slump flow consistency of 550 mm corresponding
Welan gum = 0.07% to self-consolidating, underwater concrete, lower washout
50% SL
W/CM = 0.41
10% SF losses were secured with the 0.41 w/cm mixture made with
Washout loss (%)

30 6% SF + 20% FA and higher concentrations of AWA. For


W/CM = 0.47 6% SF + 20% FA

50% SL
the 450 mm slump flow level, the concrete with the silica
Increasing
20 HRWR fume and fly ash again exhibited the lowest washout losses
of approximately 3 and 4% in mixtures containing 0.15%
6% SF + 20% FA
welan gum and 1 L/100 kg cellulosic AWA, respectively.
10 10% SF

CONCLUSIONS
0 Based on the results of this study, the following conclu-
300 350 400 450 500 550 600 650 700 sions appear to be warranted:
Slump flow (mm) 1. The measurement of slump flow is more sensitive in re-
Fig. 7Effect of w/cm and binder composition on varia- flecting changes in consistency of highly flowable AWA
tions of washout loss with slump flow.
30 (41%) Welan gum AWA (53%)

12 450 mm 550 mm
W/CM = 0.41 25 W/CM = 0.47
Washout loss (%)

Welan gum = 0.15% 50% SL


10 W/CM = 0.41
Washout loss (%)

20
10% SF
Increasing
8 15
HRWR 100% C
6 10

6% SF + 20% FA 5
4
0
2
%

S L 5%

S L 7%
%

SF 5%

7%

SF 5%

SF %S 07%

5%
%

SL 7%

7%
7
0% .07

15

0% .07
0% C-0

0% .15
0% 0.0

.1

.0
.1

.0

.1

0% .1
.0

.0
6% +20 -0.

.
5 0 A-0

5 0 A-0
-0

-0

-0

-0

-0

-0

+2 F-0
-0

-0

-0
0
0%

+2 A-
C

C
F

F
SF %S
10

%
%

400 450 500 550 600 650


10

10

10

6% 10

50

10

10

10

6% 10
SF

Slump flow (mm)

Fig. 8Variations of washout loss with slump flow for mix- Fig. 10Comparison of washout losses of various mixtures with
tures made with different binder types (w/cm = 0.41 and slump flow of 450 and 550 mm containing welan gum AWA.
0.15% welan gum).
30 (41%) Cellulosic AWA
10
W/CM = 0.41
25 450 mm 550 mm
Washout loss (%)

Cellulosic AWA = 1.0 l/100 kg CM 50% SL


Washout loss (%)

8 20
100% C
Increasing
15
HRWR W/CM = 0.41 W/CM = 0.47
6 10% SF 10

5
4 0
6% SF + 20% FA
%

L
L
L

L
L

L
-0

-1

-1

-1
5
-1

-1

-1
-1

-1
.6
C

SF

SF
SL

SL
FA

FA
C

-1
0%

0%
0%

2
C
0%

0%
0%
10

10

50

10

10

50
10

+2

+2
10

350 400 450 500 550 600 650


SF

SF
6%

6%

Slump flow (mm)

Fig. 9Variations of washout loss with slump flow for mixtures Fig. 11Comparison of washout mass losses of various
made with different binder types (w/cm = 0.41; 1.0 L/100 kg of mixtures with slump flow of 450 and 550 mm containing
cementitious materials of cellulosic AWA). cellulosic AWA.

294 ACI Materials Journal/July-August 2001


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consistency is highly affected by the w/cm, concentration of UK, Chap. 11, V. 5, 1987, 6 pp.
AWA, and use of supplementary cementitious materials; 5. Sogo, S.; Haga, T.; and Nakagawa, T., Underwater Concrete Containing
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7. Skaggs, C. B.; Rakitsy, W. G.; and Whitaker, S. F., Applications
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37 and 57% lower washout loss at slump flow consistencies Fourth CANMET/ACI International Conference on Superplasticizers and
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ACI Materials Journal/July-August 2001 295

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