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Double solenoid valve

Control and safety com-


bination valve
Servo pressure controller

DMV-SE 507/11 - 525/11

7.33

n!
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at
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r i or
o u m
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fo le a
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O i l
- v a
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t io ot
n ta is n
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u m u c
oc od
d Pr
l d
O Technical description Higher flow rates are achieved at a low
The DUNGS multiple actuator DMV-SE... pressure differential despite the double
consists of valves and a servo pressure solenoid valves compact design.
controller integrated in a compact fitting:
Application
- Solenoid valves with a design pressure of The servo pressure controller facilitates
up to 500 mbar as per DIN EN 161 Class A optimal mixture formation in forced air burn-
Group 2 ers and pre-mix burners in combination with
Printed in Germany Rsler Druck Edition 02.08 Nr. 226 609

- Precision outlet pressure adjustment mechanical or electronic combined gas-air


- Servo pressure control unit as per DIN controllers; this applies to both the modulat-
EN 88 Class A Group 2 ing and multistage modes.
- Outlet pressure: 2 - 300 mbar Suitable for gases of gas families 1,2,3 and
- External pulse lines for optimal outlet other neutral gaseous media.
pressure stability or pulse flange
- Flange connections with pipe threads to Approvals
ISO 7/1 or NPT EC type test approval as per EC Gas Ap-
- Easy assembly pliance Directive:
- Low weight DMV-SE CE-0085 AS 0430
EC type test approval as per EC Pressure
The modular system permits individual Equipment Directive:
solutions incorporating the valve proving DMV-SE CE0036
system, mini/maxi pressure switches, pres- Approvals in other important gas consum-
18 sure limiter. ing countries.
Functional description
Schematic diagram of DMV-SE
Gas flow V1 V2

1. If valves V1 and V2 are closed,


chamber (a) is subjected to inlet
pressure up to the double seat of
a b c
valve V1.
2. The min. pressure switch is linked to p1
chamber (a) by a hole (option). If the
inlet pressure exceeds the nominal M

value set at the pressure switch, the V3 V4


D
pressure switch switches through to pBr
the automatic gas burner control.
3. Valves V1 and V2 open after they S
E pamb
have received a release signal of
the automatic gas burner control. V1 Main valve 1 a, b, c Pressure chambers
Gas flow is released through cham- V2 Main valve 2 in direction of flow
bers a, b and c. V3 Control valve 3 p1 Inlet pressure
V4 Control valve 4 p2 Burner pressure, outlet pressure
pamb Ambient pressure
Mode of operation of the valve con- M Working diaphragm

!
troller combination at valve V1 D Restrictor 1, 2, 3, 4 Screw plug G 1/8

n
An inlet pressure-equalised control- S Servo diaphragm 5, 6 Test nipple (optional)
ler is integrated in valve V1 (pressure
E Setting spring for outlet 7 Pulse line pBr
i o
at
pressure pBr
control unit). Valve stem V1 is linked
to the valve plate assembly. When
r m
fo e!
the valve stem opens, it prestresses
Optional:

n
the compression spring and releases
Threaded flange
the control unit. When the valve stem
with filter and pres-
r i or
closes, the closing forces act directly
sure switch.
o u m
y ny
on the valve plate of the control unit.
Please order sepa-
Valves V1 and V2 are actuated to-
rately.
r
gether electrically.
fo le a
ly ab
In closed position, valve V3 shuts off
the pressure chamber below working
n l
V3

diaphragm M from the inlet pressure p1


- O a i p1 a V1 V2 c p2

inside chamber (a). The valve stem of


n a v V1 V2

io ot
valve V1 controls valve V3. The pres-
b
V4

sure below working diaphragm M is


t
ta is n
M

determined by a variable flow cross-


section D.
n
e Pressure
m c t taps,
The outlet pressure pBr counteracts the force

c u du schematic diagram of gas valve


of setting spring E via servo diaphragm S
until a force equilibrium occurs.

do Pro DMV-SE 507 - 520


DMV-SE 507/512/520 DMV-SE 525/5040/5050/5065/5080/

The opposite side of the servo dia-

ld
3 4 5 2 3 4
phragm is exposed to ambient pres-

O
sure pamb.. 1 1
Changes in the force equilibrium lead
min. 5 x DN

6
to a change in the flow cross-section
D downstream of valve V4. 7
pBr , extern
The pressure below the working 3 4 5
PN1, DN 4
2 3 4
diaphragm changes. Control unit V1
DMV-SE 507/512/520
DMV-SE 525
DMV-SE 525/5040/5050/5065/5080/5100/5125

adjusts the valve cross-section to suit


3 4 5 2 3 4
the new volumetric flow.

1 1
Mode of operation of valve V2
min. 5 x DN min. 5 x DN

6
The valve stem of valve V2 is connected
6
min. 5 x DN

to the valve plate assembly. When the p7 , extern 7

valve stem opens,3 it prestresses the


Br pBr, extern
PN1, DN 4 PN1, DN 4
4 5 2 3 4 6
compression spring. Valve V2 opens pBr, extern
PN1, DN 4
fully and without delay. Valve V4 is Closing function

actuated by valve V2. In the closed po- When the power supply to the solenoid
sition, valve V4 shuts
off the pressure
coils of main valves V1 and V2 is inter-
chamber below working diaphragm M rupted, the compression springs close
from burner pressure. these valves within < 1 s.
min. 5 x DN

6
pBr, extern


PN1, DN 4
28
Specifications

Nominal widths DMV-SE 507 DMV-SE 512-520 DMV-SE 525


Flanges with tube threads to Rp 1/2, 3/4, 1 Rp 1, 1 1/4, 1 1/2, 2 Rp 2
ISO 7/1 (DIN 2999) and their combinations and their combinations

Max. operating pressure 500 mbar


Inlet pressure ranges S 20, 22, 80, 82: pe = 15 - 500 mbar
S 300, 302: pe = 35 - 500 mbar

Outlet pressure ranges S 20, S 22: pBr: 2 - 20 mbar


S 80, S 82: pBr: 5 - 80 mbar
S 300, S 302: pBr: 30 - 300 mbar

Media Gases of gas families 1, 2 and 3 and other neutral gaseous media

Ambient temperature -15 C to +70 C for S..0, simultaneous opening


-15 C to +60 C for S..2, separate opening

Sieve
!
Dirt trap device
A suitable gas filter should be connected upstream.
o n
i
For further information, refer to Datasheets 11.02 Gas and Air Filters and
7.40 Flange-on Filters
at
Types GWA5, BA2 / NBA2 to DIN EN 1854 r mmay be attached.
Pressure switch
o
f e5.07! Pressure Switches
For further information, refer to Datasheets 5.02 and
for DUNGS Multiple Actuators n
i or
Inlet pressure-equalised pressure u
r
Servo pressure control section
y m
o controller,
y valve V1 shuts off tightly

o r Versionsafornequalised pressure and


when switched off, as per DIN EN 88 Class A. Servo controller with

f le
adjustable burner pressure)

y
zero pressure possible
l aClass b A Group 2, fast closing, fast opening
Valve as per n l
Solenoid valves V1, V2
- O aiDIN EN 161

Gn
a v on the inlet and outlet flanges, downstream of sieve at
1/8 DIN ISO 228,
ioboth
Test gas connection
t o tbetween V1 and V2 at both ends, downstream of V2 (adding on a
ends,

ta is n
pressure switch may exclude a test gas connection)

Pulse line
n
e t Connection G 1/8 to DIN ISO 228 for burner pressure (p : gas)
m c
Br

c u du The pulse line must be made of steel and > PN1, DN4. Condensate from
the pulse line must not enter the fittings. It is essential to comply with the
o
d Pr o instructions given in your Operating and Instruction Manuals.

l d Alternatively: Pulse flange (see page 8)

O
Voltage/frequency 230 VAC +15 % +10 %; 50 - 60 Hz
Preferred voltages: 110 - 120 VAC, 24 - 28 VDC

Electrical connections Plug-and-socket connection as per DIN EN 175301-803

Output/power consumption at 230 VAC; +20 C: please refer to Type survey


ON period 100 % ED
Degree of protection IP 54 as per IEC 529 (EN 60529)
Radio interference suppression Degree of interference N

Materials of gas wetted parts Housing Aluminium die casting


Diaphragms, seals NBR basis, Silopren (silicone rubber)
Solenoid drive Steel, brass, aluminium

Installation position Horizontal with solenoid in upright position

38
Dimensions

DMV-SE 507-520/11

e
g

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io
at
r m
fo e!

c
n
i or
r
p
Br

o u m
y ny
f a
br
fo le a
n ly ab
O i l
DMV-SE 525/11
- v a
n a
t io ot
n ta is n
e t
u m u c
oc od
d Pr
d
Ol
e
d
g

p
Br

f a
b

48
Type Order.No. DN Openning- Pmax. Dimensions [mm] Solenoid Switching Weight
230 VAC Rp time [VA] a b c d e f g Nr. operations/h [kg]

DMV-SE 507/11 S 20 229 645 1/2 - 11/4 < 1 s 28 110 141 86 127 200 73 212 1105 250 2,5

DMV-SE 507/11 S 22 231 538 1/2 - 11/4 < 1 s 46 110 141 86 127 200 73 212 1111 250 2,5

DMV-SE 507/11 S 80 227 830 1/2 - 11/4 < 1 s 28 110 141 86 127 200 73 212 1105 250 2,5

DMV-SE 507/11 S 82 231 541 1/2 - 11/4 < 1 s 46 110 141 86 127 200 73 212 1111 250 2,5

DMV-SE 507/11 S 300 226 148 1/2 - 11/4 < 1 s 28 110 141 86 127 200 73 212 1105 250 2,5

DMV-SE 507/11 S 302 231 544 1/2 - 11/4 < 1 s 46 110 141 86 127 200 73 212 1111 250 2,5

DMV-SE 512/11 S 20 229 443 1 - 1 1/4 < 1 s 50 140 174 100 145 254 100 245 1205 250 5,1

DMV-SE 512/11 S 22 231 528 1 - 1 1/4 < 1 s 62 140 174 100 145 254 100 245 1211 250 5,1

DMV-SE 512/11 S 80 227 833 1 - 1 1/4 < 1 s 50 140 174 100 145 254 100 245 1205
n !
250 5,1

DMV-SE 512/11 S 82 231 531 1 - 1 1/4 < 1 s


ti
62 140 174 100 145 254 100 245 1211 o250 5,1
a
DMV-SE 512/11 S 300 226 158 1 - 1 1/4 < 1 s
r
50 140 174 100 145 254 100 245 m1205 250 5,1

n fo245e1211
!
i
DMV-SE 512/11 S 302 231 534 1 - 1 1/4 < 1 s 62 140 174 100 145 254 100 250 5,1

80 140 201 100 u


r
r 333 100o285 1215
o ym
DMV-SE 520/11 S 20 231 009 11/2 - 2 < 1 s 170 250 5,9
y
r 100 170 n333 100 285 1212
DMV-SE 520/11 S 22 231 518 11/2 - 2 < 1 s 80 140 201
o
f 100 a 250 5,9

80y 140 201 l e 170 333 100 285 1215


DMV-SE 520/11 S 80 227 836 11/2 - 2 < 1 s
l b
n80 140ila201 100 170 333 100 285 1212
250 5,9

231 521 11/2 - 2 < 1O


DMV-SE 520/11 S 82
- s
v a 250 5,9

226 161 11/2 - n2 < 1 s a80 140 201 100 170 333 100 285 1215
DMV-SE 520/11 S 300
t i o o t 250 5,9

DMV-SE 520/11 S 302


ta11/2is- 2n< 1 s 80 140 201 100 170 333 100 285 1212
231 524
n
250 5.9

e 010 t2
DMV-SE 525/11 S 20
m 231
u 231d508 c
u 2
<1s 80 140 201 128 228 400 103 379 1405 250 12,5

o c
DMV-SE 525/11 S 22
o <1s 100 167 239 128 228 400 103 379 1411 250 12,5
d r
525/11 S 80P 227 839 2
l d
DMV-SE <1s 100 167 239 128 228 400 103 379 1405 250 12,5
O
DMV-SE 525/11 S 82 231 511 2 <1s 100 167 239 128 228 400 103 379 1411 250 12,5

DMV-SE 525/11 S 300 226 163 2 <1s 100 167 239 128 228 400 103 379 1405 250 12,5

DMV-SE 525/11 S 302 231 514 2 <1s 100 167 239 128 228 400 103 379 1411 250 12,5

58
Characteristics of volumetric flow vs. pressure gradient in the fully stabilised state with sieve; a suit-
able gas filter should be used
500
DMV-SE 507/11 400

300

200

150 Recommended
working range
100
80

11
E 507/
60
50

DMV-S
40

30
p [mbar]

20

10
8

6
5

!
4

n
3

i o
at
2 Basis + 15 C, 1013 mbar, trocken
Based on + 15 C, 1013 mbar, dry
Base + 15 C, 1013 mbar, sec

m
Base + 15 C, 1013 mbar, secco

r
1

n fo e! 2 3 4 5 6 7 8 9 10 20 30 40 60 80 100 200

i or
Vn [m3/h] Luft / Air / Aria dv = 1,00

r
u m
2 3 4 5 6 7 8 9 10 20 30 40 60 80 100 200

o
y ny
Vn [m3/h] Erdgas/Natural gas/Gaz Naturel/Gas metano dv = 0,65

r
o ea
f
DMV-SE 512/11
l y bl
500

O n ila
a
400

-
300

v
o n ta
i
200

at no
150 Recommended
working range

t
en t is
100
80
12/11

m uc
60
-SE 5

50

u
DMV

40

oc od 30

d Pr
p [mbar]

20

d
Ol 10
8

6
5
4

2 Basis + 15 C, 1013 mbar, trocken


Based on + 15 C, 1013 mbar, dry
Base + 15 C, 1013 mbar, sec
Base + 15 C, 1013 mbar, secco
1

1 2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300 400 600 800 1000


Vn [m3/h] Luft / Air / Aria dv = 1,00

2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300 400 600 800 1000


Vn [m3/h] Erdgas/Natural gas/Gaz Naturel/Gas metano dv = 0,65

Gas type Density f


[kg/m3]
density of air
f=
density of gas used
Natural gas 0,81 1,24
Town gas 0,58 1,46
Liquid gas 2,08 0,77
V gas used = V air x f
Air 1,24 1,00
68
Characteristics of volumetric flow vs. pressure gradient in the fully stabilised state with sieve; a suit-
able gas filter should be used

DMV-SE 520/11
500
400

300

200

150
Recommended
working range
100
80

20/11
60

-SE 5
50
40

DMV
30
p [mbar]

20

10
8

!
6

n
5

o
4

i
at
3

m
2 Basis + 15 C, 1013 mbar, trocken

r
Based on + 15 C, 1013 mbar, dry
Base + 15 C, 1013 mbar, sec

fo e!
Base + 15 C, 1013 mbar, secco

n
1

1 2

r
3
i or
4 5 6 8 10 20 30 40 50 60 80 100 200 300 400 600 800 1000

u m
Vn [m3/h] Luft / Air / Aria dv = 1,00

o
y ny
r
2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300 400 600 800 1000

fo le a
Vn [m3/h] Erdgas/Natural gas/Gaz Naturel/Gas metano dv = 0,65

n ly ab
O i l
- v a
n a
DMV-SE 525/11
t io ot
n ta is n
e t
500

m c
300

u
c od u 200

o
Recommended

d Pr
150
working range

d
100

Ol
80
25/11

60
-SE 5

50
40
DMV

30
p [mbar]

20

10
8

6
5
4

2 Basis + 15 C, 1013 mbar, trocken


Based on + 15 C, 1013 mbar, dry
Base + 15 C, 1013 mbar, sec
Base + 15 C, 1013 mbar, secco
1

1 2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300 400 600 800 1000


Vn [m3/h] Luft / Air / Aria dv = 1,00

2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300 400 600 800 1000


Vn [m3/h] Erdgas/Natural gas/Gaz Naturel/Gas metano dv = 0,65

78
Double solenoid valve
Control and safety combination
valve
Servo pressure controller

DMV-SE 507/11 - 525/11

Information on system accessories Further information

Pressure switches The DMV-SE is prepared for


BA2, NBA2 Datasheet 5.07 direct attachment of DUNGS
GWA5 Datasheet 5.02 system accessories and additional
devices.
Gas filter
GF/1 Rp 1/2 - 2
Flange-on filters
Datasheet 11.02
Datasheet 7.40 n!
ti o
Valve proving system
a
VPS 504 S... Datasheet 8.10
r m
n fo e!
i or
Motorised butterfly valve
DMK Rp 3/4 - 2 Datasheet 11.10
u mr
Linear actuator o
y ny
DML Rp 1 - 2 Datasheet 11.12
o r a
f e
Pulse flangelfor
Flange for Rp/NPT Order No.
l y b Order No.

O n DMV-SE
i la507/11 22
DMV-SE 507/11
DMV-SE 507/11
Rp 1/2
Rp 3/4
222 341
- a
vDMV-SE 520/11 53
DMV-SE 512/11 43
227 519

222 001 n
222 342 227 517
DMV-SE 507/11 Rp 1
o t a
i
280 140
DMV-SE 507/11 Rp 1 1/4
t no
231 717
a
DMV-SE 525/11 55 227 518

n t222 343is
DMV-SE 512/520/11 Rp 1 1/4 e
DMV-SE 512/520/11 Rp 1 Adapter, set pressure gauge flange G1/2 216 675
222t344
DMV-SE 512/520/11 Rp 1 1/2m c
u2 du221 926
221 884
Adapter GW A with G1/4
Adapter p
222 982
214 975
c
Br

o
DMV-SE 512/520/11 Rp
d NPTP1/2r o Adapter GW A o flange 221 630

l
DMV-SE 507/11
d 222 371 Always order flanges, plug and

DMV-SEO
DMV-SE 507/11 NPT 3/4 222 368 socket connections and system
507/11 NPT 1 221 999 accessories separately.
DMV-SE 507/11 NPT
1 1/4 231 718

DMV-SE 512/520/11 NPT 1 222 369


DMV-SE 512/520/11 NPT 1 1/4 222 370
DMV-SE 512/520/11 NPT 1 1/2 222 003
DMV-SE 512/520/11 NPT 2 221 997

DMV-SE 525/11 Rp 2 215 384

Electrical plug 3 pol + PE 210 319

We reserve the right to make any changes in the interest of technical progress.

Head Offices and Factory Postal address


Karl Dungs GmbH & Co. KG Karl Dungs GmbH & Co. KG
Siemensstrae 6-10 Postfach 12 29
D-73660 Urbach, Germany D-73602 Schorndorf, Germany
Telephone +49 (0)7181-804-0 e-mail info@dungs.com
Fax +49 (0)7181-804-166 Internet www.dungs.com 88