QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS)

(QW-200.1 SEC.IX, ASME BOILER AND PRESSURE VESSEL CODE)

Company Name : SAMARTH ENGINEERS. By: Mr.Sachin Chechare

WPS NO. : SE/WPS/16-17/002 Rev.0 Dtd. 01/06/2016
Welding Process : GTAW(QW-256) Types: Manual.

JOINTS (QW-402)
Joint Design : Single VGroove
Root Spacing :0.0 - 1.6mm
Backing : NA
Metal : Aluminium Grade 6061

BASE METALS (QW-403)

Specification Type & Grade : Aluminium Grade 6061, P.NO.: 23 Group No. NA
To,
Specification type & Grade : Aluminium Grade 6061, P.NO.: 23 Group No. NA

Thickness Range
Base Metal : 1.5 mm to 12 mm Fillet: ALL
Max.Pass Thickness (2T) : 12 mm
Other : Butt Welding, Sample Size: 300 x 300 x 6 mm thk

FILLER METALS (QW-404)

Spec. No. (SFA) : SFA 5.10/5.10M

AWS NO. (Class) : ER4043
F.No. : 23
A.No. : NA
Size of filler metals : 2 mm, 3.2 mm
Filler Metal Product Form :
WPS NO. : SE/WPS/16-17/002 Rev.0 Dtd. 01/06/2016

POSITIONS (QW-405) POST WELD HEAT TREATMENT (QW-407)

Position of Groove : 1G Temperature Range: NA
Welding Progression : FORWARD Time Range : NA
Positions of Fillet : NA

PREHEAT (QW-406) GAS (QW-408)

Preheat Temp.Min. : Room Temp. Percent Composition:
Interpass Temp.Max. : 150-200 Degree Gas Mixture Flow Rate
Preheat Maintenance : NA Shielding Argon UHP 99.999% 20-25 LPM
Other : Trailing -------- --------- ---------
Backing -------- --------- ---------

ELECTRICAL CHARACTERISTICS (QW-409)

Current : DC Polarity : Straight/ DCEP
Amps : 170-200 amps.
Tungsten Electrode Size & Type: 3.18 Dia. 2% Thoriated
Mode of Metal Transfer for GTAW: NA
Electrode wire feed speed range : NA.

TECHNIQUE (QW-410)
Stringe or Weave Bead : Stringe/Weave for GTAW
Orifice, Nozzle or Gas Cup Size:15.8 (5/8)
Initial or Inter-pass Cleaning: Wire Brushing
Method of Back Gouging : NA
Oscillation : NA
Contact Tip to Work distance: 2.0 to 5.0mm
Multiple or single pass : Single
Multiple or Single Electrode : Single.
Travel Speed (Range) : Approx.60-140 mm /min. (Manual)
Peening : NA
Other : Both the pieces held in position with tack welds.

Weld Layer Process Filler Metal Current Travel Speed

Class Dia. Type Amp Volt mm/min
mm Polarity
Root run GTAW ER70S2 2.0 DC/EP 170-200 19-22 110-140
I Layer- GTAW ER70S2 2.5 DC/EP
170-200 19-22 70-110
(Hot Pass)
II Layer- GTAW ER70S2 2.0 DC/EP
170-200 19-22 60-80
(Capping)

Prepared By- Approved By-

Mr. Vikram Wakole Mr.Sanjay Raut

Dept-QA/QC-
Samarth Engineers MD-Samarth Engineers