www.elsevier.com/locate/etfs
Received 16 July 2006; received in revised form 24 February 2007; accepted 22 April 2007
Abstract
Inuences of V-nozzle turbulator inserts in conjunction with a snail entry on heat transfer and friction loss characteristics in a circular
tube are experimentally investigated in this paper. In the present work, a set of converging-diverging nozzles like a venturi structure
(referred to as V-nozzle) used as a turbulator/reverse-ow generator is placed inside the test tube through which air as the test uid
is passed. Also, the snail is mounted at the tube entrance to create a decaying swirl ow. The eects of the snail entry and insertion
of V-nozzles with three dierent pitch ratios, PR = 2.0, 4.0, and 7.0 on heat transfer rate in the tube are examined for the Reynolds num-
ber ranging from 8000 to 18,000. The experimental results are displayed in terms of Nusselt number (Nu) and friction factor (f) as a
function of Reynolds number (Re). The values of Nusselt number and friction factor for utilizing both the V-nozzle and the snail entry
are found to be considerably higher than that for using the V-nozzle alone or the plain tube. The use of PR = 2.0 leads to higher Nusselt
number and friction factor values than that of PR = 4.0 or 7.0. To assess the real benets in using the turbulator and the swirl generator
of the enhanced tube, empirical correlations in terms of Re and PR for Nusselt number, friction factor and performance evaluation cri-
teria are also determined.
2007 Elsevier Inc. All rights reserved.
Keywords: Heat transfer enhancement; Swirl ow; Reverse ow; Turbulator; V-nozzle; Snail; Pitch ratio (PR=1 + S)
0894-1777/$ - see front matter 2007 Elsevier Inc. All rights reserved.
doi:10.1016/j.expthermusci.2007.04.010
P. Promvonge, S. Eiamsa-ard / Experimental Thermal and Fluid Science 32 (2007) 332340 333
Nomenclature
A heat transfer surface area of test tube [m2] U average axial velocity of test tube [m/s]
Cp specic heat [J/kg K] V voltage [volt]
D inner diameter of test tube [m] V_ volume ow rate [m3/s]
f friction factor
h heat transfer coecient [W/m2K] Greek symbols
I current [A] g enhancement eciency
k thermal conductivity of air [W/m K] q density [kg/m3]
L length of the test section [m] l dynamic viscosity [Ns/m2]
m_ mass ow rate [kg/s]
Nu Nusselt number Subscripts
DP pressure drop [Pa] a air
PR pitch ratio [1 + S] b bulk
Pr Prandtl number conv convection
Q heat transfer rate [W] in inlet
Re Reynolds number o outer
t thickness of test tube [m] out outlet
T temperature [C] p plain tube
Te average temperature [C] pp pumping work
s space length [m] t turbulator
S space ratio [s/D] w wall
reattached position are the main interest in many heat transfer rate increases considerably for using both enhance-
transfer applications such as heat exchangers, combustion ment devices.
chambers, gas turbine blades, and electronic devices. Yakut In general, the swirl ow generator is used in augmen-
et al. [1] experimentally investigated the eect of conical- tative heat transfer in several engineering applications to
ring turbulators on the turbulent heat transfer, pressure enhance the rate of the heat and mass transfer equipment
drop and ow-induced vibrations. Their experiments were such as heat exchanger, vortex combustor, drying process,
analyzed and presented in terms of the thermal perfor- etc. The methods of generating swirl can be classied into
mances of the heat-transfer promoters with respect to their three main categories. The rst is the tangential ow injec-
heat-transfer enhancement eciencies for a constant tion to induce a swirling uid motion along the tube [7
pumping power. Yakut and Sahin [2] again reported the 10]. The second is the guide vanes swirl generators
ow-induced vibration characteristics of conical-ring tur- [11,12] classied into two types: the radial guide vane
bulators used for heat transfer enhancement in heat and the axial guide vane. The last one is the direct rotation
exchangers. They found that the Nusselt number increases of the tube.
with the rise of Reynolds number and the maximum heat The above literature review indicates that both enhance-
transfer is obtained for the smallest pitch arrangement. ment devices, the conical-nozzle turbulator and the snail
Durmus [3] also studied the eect of cutting out conical tur- swirl generator, are among the most eective and practical
bulators, placed in a heat exchange tube, on the heat trans- methods for augmenting heat transfer in tubes. The pur-
fer rate with four dierent types of turbulators and dierent pose of this study is to investigate the heat transfer and
conical-angles and reported that the heat transfer improve- ow friction characteristics in a circular tube equipped with
ment depends on the type and the angle of the turbulators. both the V-nozzle turbulator and the snail swirl generator.
Ayhan et al. [4] numerically and experimentally examined In the present study, the snail/swirl generator (tangential
the heat transfer augmentation in a tube by means of trun- ow injection) [6,13] is tted at the entrance of the tube
cated hollow cone inserts. Eiamsa-ard and Promvonge [5] and is expected to increase the tangential ow velocity, pro-
reported an eect of the V-nozzle turbulators on heat trans- long the residence time of the ow in the tube and thin the
fer rate in a circular tube and suggested that the nozzles has boundary layer. The V-nozzles are placed inside the test
a signicant eect on heat transfer enhancement. This indi- tube at three pitch ratios (PR), dened as a ratio of pitch
cates the crucial eect of the reverse/re-circulation ow can length to tube diameter; PR = 2.0, 4.0, and 7.0. The present
promote the heat transfer rate in tubes. Promvonge and experimental results are also compared with the results
Eiamsa-ard [6] again investigated the eect of conical-noz- from using the V-nozzle turbulator or the snail swirl gener-
zle and snail entrance on heat transfer and friction charac- ator alone in another work [5,6]. All of the experiments are
teristics in a uniform heat ux tube and found that the heat carried out at the same inlet conditions with the Reynolds
334 P. Promvonge, S. Eiamsa-ard / Experimental Thermal and Fluid Science 32 (2007) 332340
number, based on the test tube diameter, in a range of tube wall surfaces (embedded in v-groove tube surfaces)
800018,000. and the thermocouples were placed round the tube to mea-
sure the circumferential temperature variation, which was
found to be negligible. The mean wall temperature was
2. Experimental description
determined by means of calculations based on the reading
of the type-K thermocouples. Fig. 2 represented the V-noz-
2.1. Experimental setup
zle arrangement used in the present work. The V-nozzle
made of aluminum is 95 mm (2.0D) long and its end and
The experiments were conducted to examine the eect of
throat diameters were 46 mm and 26 mm, respectively.
using snail entry and V-nozzle inserts on heat transfer and
The V-nozzles were placed with three dierent free-space
uid ow characteristics of air ow in a tube. A schematic
lengths, s of arrangements, having s = 47.5 mm (PR =
diagram of the experimental setup is illustrated in Fig. 1.
2.0), s = 142.5 mm (PR = 4.0), and s = 205 mm (PR =
The ow system consisted of a 7.5 kW blower, orice meter
7.0), for each experiment. The test tube was tted tightly
to measure the ow rate, the 2200 mm calming section tube
with the V-nozzle turbulator by compression to prevent
and the heat transfer test section. The copper test tube has
its movement and to reduce thermal contact resistance
a length of L = 1250 mm, with 47.5 mm inner diameter
between the turbulator and the tube surface. For all cases
(D), 50.5 mm outer diameter (Do), and 1.5 mm tube thick-
of test runs, a snail type swirl generator was mounted at
ness (t) as depicted in Fig. 2. The tube was heated by con-
the entrance of the test tube to create swirling ow as seen
tinually winding exible electrical wire provided a uniform
in Fig. 2. In this experiment, the combination of the two
heat ux boundary condition. The electrical output power
phenomena: (1) the re-circulating ow induced by the V-
was controlled by a variac transformer to obtain a constant
nozzles and (2) the swirling ow created by the snail, are
heat ux along the entire length of the test section and by
supposed to be eective in the vicinity of the tube wall,
keeping the current less than 3 A. The outer surface of the
where thermal resistance is high. Furthermore, the com-
test tube was well insulated to minimize convective heat
bined techniques are expected to provide better chaotic
loss to surroundings, and necessary precautions were taken
mixing and rotating of the uid in this region as well as
to prevent leakages from the system. The inner and outer
causing increased viscous dissipation, thereby enhancing
temperatures of the bulk air were measured at certain
the heat transfer rate.
points with a multi-channel temperature measurement unit
in conjunction with the type-K thermocouples as can be
seen in Fig. 2. In the experiment, two thermocouples were 2.2. Experimental procedure
placed at 1860 mm (40D) upstream of the test section for
measuring inlet air temperature while at 93 mm down- In the apparatus setting above, the inlet bulk air at 25 C
stream of the test section for measuring outlet air temper- from a 7.5 kW blower was directed through the orice
ature. Fifteen thermocouples were lined up along the test meter and passed to the heat transfer test section. The air
Fig. 2. Test tube tted with V-nozzle turbulators and snail entry.
ow rate was measured by an orice meter, built according whereas the uncertainty in temperature measurement at
to ASME standard [14]. Manometric uid was used in U- the tube wall was about 0.5%. The experimental results
tube manometers with specic gravity (SG) of 0.826 to were reproducible within these uncertainty ranges.
ensure reasonably accurate measurement of the low pres-
sure drop encountered at low Reynolds numbers. Also, 3. Data reduction
the pressure drops across the heat transfer test tube and
across the snail were measured with inclined U-tube In the present work, the air is used as a working uid
manometers. The volumetric air ow rates from the blower and owed through a uniform heat ux and insulation
were adjusted by varying motor speed through an inverter, tube. The steady state of the heat transfer rate is assumed
situated before the inlet of test tube. Both the inlet and out- to be equal to the heat loss from the test section which
let temperatures of the bulk air from the tube were mea- can be expressed as:
sured by multi-channel type-K thermocouples, calibrated
Qa Qconv 1
within 0.2 C deviation by thermostat before being used.
It was necessary to measure the temperature at 15 stations where
altogether on the surface of the heat transfer test pipe for Qa mC
_ p;a T out T in 2
nding out the average Nusselt number.
For each test run, it was necessary to record the data of The heat supplied by electrical winding in the test tube is
temperature, volumetric ow rate and pressure drop of the found to be 58% higher than the heat absorbed by the
bulk air at steady state conditions in which the inlet air uid for thermal equilibrium test due to convection and
temperature was maintained at 25 C. The various charac- radiation heat losses from the test section to surroundings.
teristics of the ow, the Nusselt number, and the Reynolds Thus, only the heat transfer rate absorbed by the uid is
numbers were based on the average of tube wall tempera- taken for internal convective heat transfer coecient calcu-
ture, inlet and outlet air temperatures. The local wall tem- lation. The convection heat transfer from the test section
perature, inlet and outlet air temperature, the pressure can be written by:
drop across the test section and air ow velocity were mea- Qconv hA Te w T b 3
sured for the heated tube with combined V-nozzles and
snail entrance. The average Nusselt number and friction where
factor were calculated and discussed where all uid proper- T b T out T in =2 4
ties were determined at the overall bulk mean temperature.
In order to quantify the uncertainties of measurements, and
X
the reduced data obtained experimentally were determined. Te w T w =15 5
The uncertainty in the data calculation was based on Ref.
[15]. The maximum uncertainties of non-dimensional in which Tw is the local wall temperature and evaluated at
parameters are 5%, 10% and 15% for Reynolds num- the outer wall surface of the inner tube (thermocouples
ber, Nusselt number and friction factor, respectively. The embedded in v-groove outer surfaces). In case of a copper
uncertainty in the axial velocity measurement by a hot wire tube, the thermal resistance of the tube wall can be
anemometer was estimated to be less than 7%, and pres- neglected and therefore the measured Tw can be approxi-
sure has a corresponding estimated uncertainty of 5%, mated to be the same as the inner wall surface temperature.
336 P. Promvonge, S. Eiamsa-ard / Experimental Thermal and Fluid Science 32 (2007) 332340
Nusselt number
120
_ p;a T out T in =A Te w T b
h mC 6
Nu hD=k 7 100
Re UD=m 8 60
explained that the turbulence intensity and the ow path 4.3. Inuence of snail entry
obtained from utilizing the smaller pitch ratio are greater
and longer than that at the larger one and the appearance The present results are compared with earlier published
of reverse ow between two adjacent V-nozzle elements, measurements for using the V-nozzle turbulators alone
leading to higher temperature gradients. In addition, due deduced from [5], conical-ring turbulator obtained from
to the swirl/reverse ow and lower ow cross-sectional [1], and using the snail entry alone taken from [6]. Compar-
area, the better chaotic mixing of uid between the core isons of the heat transfer and friction loss in: (1) tube with
and the wall regions induced by the generated centrifugal V-nozzle turbulator alone; (2) tube with conical-ring turbu-
force has a signicant capability to enhance the heat trans- lator; (3) tube with snail entry and (4) tube with combined
fer rate. It is worth noting that the tube tted with the tur- V-nozzle turbulator and snail entry are depicted in Figs. 5
bulators and the swirl generator can promote more heat and 6, respectively. It is visible in Fig. 5 that the tube with a
transfer rate than the plain tube around 294%, 258% and combination of V-nozzles and snail entrance provides
244% for PR = 2.0, 4.0 and 7.0, respectively. For the lowest higher heat transfer rate than the tube tted with either
pitch ratio (PR = 2.0), the increase in heat transfer rate is the V-nozzle or the snail alone. This can be attributed to
in the range of 229294% over the plain tube for the Rey-
nolds number ranging from 8000 to 18,000. Also, similar
trends are found for other pitch ratios and the improve- 260
Conical-ring, PR=2.0 [1]
ment for using PR = 2.0 is seen to be about 1215% and 240 V-nozzle and Snail, PR=2.0
1723% higher than for using PR = 4.0 and PR = 7.0, 220 V-nozzle and Snail, PR=4.0
V-nozzle and Snail, PR=7.0
respectively. The result of the Nusselt number for utilizing 200 V-nozzle, PR=2.0 [5]
V-nozzle turbulators and the snail entry is correlated as 180 V-nozzle, PR=4.0 [5]
follows: Nusselt number
V-nozzle, PR=7.0 [5]
160 Plain tube
Snail [6]
0:22 140
Nu 0:37Re0:635 Pr0:4 PR 14
120
100
The eect of using the V-nozzle turbulator in common
80
with the snail entrance on the total pressure drop that
includes the pressure drop across the test pipe and across 60
the snail is presented in Fig. 4. The variation of the total 40
pressure drop is shown in terms of friction factor with Rey- 20
nolds number for various pitch ratios. In the gure, the 0
friction factor tends to decrease with the rise of Reynolds 8000 10000 12000 14000 16000 18000
number and pitch ratio values. It is interesting to note that Reynolds number
there is a favorable reduction in the friction factor with Fig. 5. Variation of Nusselt number with Reynolds number for various
PR = 4.0 and 7.0, in comparison with PR = 2.0. The enhancement devices.
increase in friction factor with the reverse/swirl turbulent
ow, however, is much higher than that with the axial ow.
12
This can be attributed to the dissipation of dynamic pres- Conical-ring, PR=2.0 [1]
sure of the uid due to higher surface area and the act 11 V-nozzle and Snail, PR=2.0
V-nozzle and Snail, PR=4.0
caused by the reverse ow. As expected, the friction factor 10
V-nozzle and Snail, PR=7.0
obtained from the smallest pitch ratio is substantially 9 V-nozzle, PR=2.0 [5]
higher than those from the higher ones. The average V-nozzle, PR=4.0 [5]
8 V-nozzle, PR=7.0 [5]
increases in pressure losses of using the V-nozzles with
Friction factor
Plain tube
the snail entry for PR = 2.0, 4.0, and 7.0 are around 61, 7 Snail [6]
better and fast mixing of the two ow phenomena: (1) the fRe3 p fRe3 t 17
reverse ow from the V-nozzle and (2) swirling ow from
the snail. The presence of V-nozzles in the test tube can The enhancement eciency, g at constant pumping
be presumed to be a ribbed or grooved tube that can induce power is the ratio of the convective heat transfer coecient
reverse ows inside [17]. Further, a close inspection reveals of the tube with turbulators and the snail to the plain tube
that the heat transfer augmentation from the V-nozzle which can be written as follows:
alone with PR = 4.0 is slightly higher than that from the ht
snail entrance. The heat transfer rate obtained from the g 18
h p pp
V-nozzle together with the snail entry is around 210%
and 512% over that from the V-nozzle alone and from Using Eqs. (13), (15) and (17), the Reynolds number for the
the snail entry, respectively, depending on the Reynolds plain tube (Rep) can be written as a function of the Rey-
number interval. nolds number for the V-nozzle turbulator and snail (Ret):
Variation of friction factor with Reynolds number for Rep 5:63Re1:014 PR
0:26
19
t
using various enhancement devices with PR = 2.0, 4.0,
and 7.0 is displayed in Fig. 6. In the gure, the friction fac- Employing Eqs. (12), (14), (18) and (19), the enhancement
tor tends to reduce with the increase in Reynolds number eciency for the V-nozzle turbulator and the snail can be
and PR values for all device arrangements. The friction fac- written as:
tor value for both the V-nozzle and the snail entry is
ht 0:0012
around 80110% higher than that for the V-nozzle alone, g 6:31Re0:227
t PR 20
h p pp
depending on PR used or about 250300% over the snail.
This indicates that the presence of the snail and the V-noz- The enhancement eciencies of enhancement devices for
zle leads to a substantial increase in friction losses in the PR = 2.0, 4.0, and 7.0, including those taken from [1,5,6]
tube. It is worth noting that the friction factor value for along with Reynolds number values are depicted in
the V-nozzle alone with PR = 4.0 and 7.0 is lower than that Fig. 7. In the gure, it is interesting to note that the
for the snail. The reduction of friction factor for the V-noz- enhancement eciency shows a trend to reduce with the
zle and snail entry with PR = 4.0 and 7.0 can be attributed rise of Reynolds number for all pitch ratios. The enhance-
to the decrease in surface area from using less V-nozzle ment eciencies of the V-nozzle alone are found to be the
number, leading to lower friction loss in the tube. highest and the conical-ring provides higher enhancement
In addition, it can be observed that the conical-ring with eciency than the combined V-nozzle and snail entry.
PR = 2.0 deduced from [1] provides higher heat transfer The enhancement eciencies of the V-nozzle and snail
rate and friction factor than the V-nozzle alone or together entry for all pitch ratios having nearly the same values,
with the snail entry. This is not surprising because the are peak at the lowest Reynolds number and lower than
V-nozzle is basically come from the same root as the con- those of the V-nozzle alone and the conical-ring. The e-
ical-ring. The V-nozzle is a compromise between the con- ciency of the V-nozzle and snail entry is also less than that
verging and diverging conical-rings in order to reduce of the snail except for Reynolds number less than 6000.
high friction loss of the ring. It should be noted that the
V-nozzle was built in a similar form of using two conical-
nozzles mounted each other and thus, the V-nozzle is 1.4
longer twice of the conical-ring. As can be seen in Figs. 5
and 6, the heat transfer rates obtained from using the con- 1.2
ical-ring with PR = 2.0 (S = 1.0) are found to be higher
than that from the present work around 22% for Nusselt
Enhancement efficiency
1
number and 58% for friction factor. This indicates the
merit of the V-nozzle in friction loss reduction, compared
0.8
with the conical-ring.
Conical-ring, PR=2.0 [1]
0.6
4.4. Enhancement evaluation V-nozzle and Snail, PR=2.0
V-nozzie and Snail, PR=4.0
0.4 V-nozzle and Snail, PR=7.0
A fruitful comparison between heat transfer coecients V-nozzle, PR=2.0 [5]
of reverse/swirl and straight ows at equal pumping power V-nozzle, PR=4.0 [5]
can be made, since this is relevant to the operation expense. 0.2 V-nozzle, PR=7.0 [5]
Snail [6]
For constant pumping power,
0
4000 8000 12000 16000 20000
V_ DP p V_ DP t 16
Reynolds number
and the relationship between friction and Reynolds number Fig. 7. Variation of enhancement eciency with Reynolds number for
can be expressed as: various enhancement devices.
P. Promvonge, S. Eiamsa-ard / Experimental Thermal and Fluid Science 32 (2007) 332340 339
90 -10%
Experimental investigations have been conducted to
examine the eect of V-nozzle turbulator inserts together
60 with a snail entry on heat transfer rate and ow friction
characteristics in a uniform heat ux tube using air as the
test uid. The application of the V-nozzles and snail entry
30 results in a considerable increase in heat transfer rate and
friction loss, especially at smaller pitch ratio. Depending
Nu=0.37Re0.635 Pr0.4(PR)-0.22 on the ow conditions and pitch ratios, the maximum
0 improvements of heat transfer rate over the corresponding
0 30 60 90 120 150 plain tube are found to be about 294%, 258% and 244%,
Experimental Nu for PR = 2.0, 4.0, and 7.0, respectively. The enhancement
Fig. 8. Nusselt numbers obtained from the present correlation and eciencies for all pitch ratios having nearly the same val-
experimental data. ues, are found to be peak at the lowest Reynolds number
and lower than those of the V-nozzle alone. Except for
Reynolds number below 6000, the eciency of both the
Enhancement eciencies for Reynolds number ranging V-nozzle and the snail entry is also lower than that of the
from 5000 to 18,000 vary between 0.71 and 0.91; 0.70 snail. Enhancement eciencies for Reynolds number rang-
and 0.90; and 0.69 and 0.89 at PR = 2.0, 4.0, and 7.0, ing from 5000 to 18000 vary between 0.71 and 0.91; 0.70
respectively. This means that the combined V-nozzle turbu- and 0.90; and 0.69 and 0.89 for PR = 2.0, 4.0 and 7.0,
lators and snail entry are not feasible in terms of energy respectively. In addition, the V-nozzle alone provides the
saving. Though, the devices of V-nozzle turbulators and best thermal performance over other turbulator devices.
the snail entry can be used eectively at very low Reynolds
number or in places where pumping power is not important Acknowledgements
but compact sizes and ease of manufacture are needed.
Comparison between the Nusselt number and the fric- The author gratefully acknowledges Prof. Kulthorn
tion factor obtained from the present data with those calcu- Silapabanleng for valuable discussion and the Thailand
Research Fund (TRF) for the nancial support of this
research.
5
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