LIEBHERR Pumps and Motors

Hydraulic Pumps and Motors
Copyright Liebherr 2011

Liebherr-Components AG / Gerhard Wimmer, 18.09.2013
Products
Large diameter
Diesel engines Hydraulic cylinders bearings
Series-production cylinders Four-point bearings
Diesel engines up to 560 kW
Heavy-duty cylinders Roller bearings
Diesel engines from 560 kW
Lightweight cylinders
Special cylinders
Electric
Shock absorbers
machines
Gas engines
Electric motors
Gas engines Gearboxes Generators
Splitter boxes
Planetary gearboxes
Fuel injection Electronics
Slewing drives
systems
Swivelling drives
Control and regulation electronics
Common rail system
Travel and wheel drives
Display and operation units
Special drives
(e.g. drilling drives, cyclone drives) Power electronics
Hydraulic pumps
and motors Control
Axial piston pumps Rope winches technology
Axial piston motors
Rope winches Electric drive systems
Servo controls
Compact winches Electric vehicle control systems
Hydraulic valves (hybrid vehicles)
Heavy-duty winches
Switchgear
Hoist gear
2 Hydraulic components 18.09.2013

Liebherr-Components AG, 2012
Liebherr-Machines Bulle

Content
Open circuit pumps
Closed circuit pumps
Motors open & closed circuit

Content
Open circuit pumps


Comparison Rotating Groups Series A/C/D
Series D: Max. Swash Plate Angle 22 Series A/C: Max. Swash Plate Angle max.17.3

6 Hydraulic components July 2013
Drive unit
Piston Keeper ball Keeper plate
Swivel yoke Slide shoe
Friction disc
Barrel Shaft seal
Drive shaft
Valve plate
Shaft roller
Journal bearing
bearing
Swivel roller
bearing

22
Swash angle
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Types overview open circuit pumps
Drive unit series D C
Swash plate angle 22 17.3
Nominal
400 bar 350 bar
Pressure pressure
range Maximum
450 bar 380 bar
pressure
single parallel back-to-back parallel
Design / Type

DPVO DPVP DPVD CPVP

Single pumps type DPVO
DPVO 108
DPVO 140
DPVO 165
DPVO 215
Availability

Drive unit specifications
Variable axial piston pump
Swashplate design
9 pistons
Series D swash angle 22
DPVO 400 / 450 bar 108 140 165 215 215i
Displacement Vg max cm 107.7 140.2 167.8 216.6 216.6
Max. speed at Vg max n max rpm 2,400 2,300 2,100 2,000 2,600
Volumetric flow at n max qv max l/min 258 294 352 433 563
Drive power p = 400 bar P max kW 172 196 235 289 375
Drive torque p = 400 bar T max Nm 685 893 1,068 1,379 1,379

Parallel pumps series D type DPVP
DPVP 108 DPVP 108 DPVP 165

Engine flange SAE 2 Engine flange SAE 1 Engine flange SAE 2
2x drive units 108 2x drive units 108 2x drive units 165
with or without impeller

Parallel pumps type DPVP
One-piece housing Splitter gear box:

for splitter gear box
- separated gear oil
and hydraulic
parallel pump - gear pump for cooling
circuit of splitter gear box
(only for version SAE 1)
Hydraulic features:
- 2 drive units series D

108+108 or 165+165
- gear pump for supply of
control hydraulic system

Tandem pumps types DPVD
Common connecting plate for two drive units

Only one suction port

Drive unit with charge pump in frame DPVO
Rotary group

Suction side of barrel
Outlet impeller wheel
Inlet impeller wheel

Controller range: description of the abbreviations
EL : Electro proportional adjustement of the displacement
SD : Hydraulic proportional adjustement of the displacement
DA : Pressure cut off or pressure control
LS : Flowcontrol (Load Sensing)
LR : Hyperbel power control
SL : Cumulative power control
LU : Electro-proportional pressure control for fan drive

Displacement control
Piston
Connecting link Keeper plate
Positioning piston Slide shoe
pHD Fricton disc
(Area rod side)
Swivel yoke
Shaft bearing
pReg
(Area head side) Drive shaft
Pressure port pHD

Rotation direction Swivel bearing
Mechanical
feedback lever
Feedback piston

Suction Measuring piston
Controller housing
Valve plate Barrel Tank Pilot spool
pHD
pReg (regulated pressure)

Modular controller design
Same porting layout DPVO and DPVP

Ports for the regulation

Available controller for single pumps DPVO
LR/LS LR/LS with P-reduction
LS/DA EL/DA or
EL/LS
LR/SD/DA
SL/SD
LR

LU

Available controller for parallel pumps DPVP
LR/LS LR/LS with P-reduction
LS/DA EL/DA or
EL/LS
LR/SD/DA
SL/SD
LR

LU

Controller EL/DA

Controller EL/LS

Controller LS/DA

Controller LR

The reducing valve is
not included in the
supply of the pump

Controller LR/LS

The reducing valve is
not included in the
supply of the pump

Controller LR/LS with P LS reduction

The reducing valves are not
included in the supply of the pump

Controller LR/LS with parallel pump for one-LS circuit

The control valves are not included
in the supply of the pump

Controller LR/SD/DA

The control valves are not included

Controller SL/SD

The reducing valves are not included

Controller LU

Versatility

Through drive
Drive shaft / flange SAE or special design on demand
Trough drive for pumps up to same pump size possible
Input torque is limited; calculation for the application on
demand
Example:

Application example
Wheeled excavator 20 tons
Working pump

type DPVO

Application example
Crawler excavator 45 tons

Working pump DPVP
without charge pump

Application example
Material handling machines 60 / 80 tons

Working pump DPVP Working pump DPVP
without charge pump with charge pump
Application example
Mining excavator 120 tons
Splitter gear
Closed circuit
box
slewing pump
3x Open circuit
working pumps

Open loop fan drive
double pump

Content
Open circuit pumps

Closed circuit pumps type DPVG
DPVG 85
DPVG 108
DPVG 165
Availability
DPVG 280

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Drive units specifications
Variable axial piston pump
Swashplate design
9 pistons
Series D swash angle 22
DPVG 450 / 500 bar 85 108 165 280
Displacement Vg max cm 85.2 107.7 167.8 283.4
Max. speed at Vg max n max rpm 3,300 3,000 2,700 2,500
Volumetric flow at n max qv max l/min 281 323 453 709
Drive power p = 430 bar P max kW 201 232 325 508
Drive torque p = 430 bar T max Nm 583 737 1,149 1,940

Drive unit
Friction disc
Barrel Shaft seal
Drive shaft
Valve plate
Shaft roller
Journal bearing
bearing
Swivel roller
bearing

+/- 22
Swash angle

Adjustement system, controller, valves
Controller Mechanical
Electric controlled pressure feed back
reducing valves for the
actuation of the controller Adjustement piston with
return springs system
Drive unit
Cut off valve
Boost pressure
relief valve

Combined high
pressure relief
boost valves

Control range
or ELS
EL : electric proportional adjustment of
the displacement
ELS: electric proportional adjustment of
the displacement with safety function
SD : hydraulic proportional adjustment

of the displacement

DA : pressure cut-off or pressure control

Control range
TCH : hydraulic control of displacement

/ torque limitation combined with
pressure cut off; application: slewing
TCE : electric control of displacement /

torque limitation combined with
pressure cut off ; application: slewing
DZ : automotive drive control pump

displacement increase with the engine

speed
Other regulation function on demand

Controller: availability

Hydraulic scheme with EL/DA controller
Adjustement system Electric proportional control (EL) Flushing nozzle
Boost
pump
Boost
circuit
filter

High pressure relief Boost circuit
Pressure cut off (DA) valves Boost valves pressure relief valve

Hydraulic scheme with ELS/DA controller

Hydraulic scheme with TC controller
TCH TCE

Hydraulic scheme with DZ-DA controller

Characteric of electric proportional controller
Condition on regulation supply pressure pFA
pFA min. 20 bar pFA min. 30 bar

Preferred program On demand
Integrated boost pump
Available for the DPVG 108 (30 et 40 cm3);
through drive: max. torque 750 Nm
Other sizes on demand

DPVG 108 EL/DA with integrated
boost pump and through drive SAE B

Through drive
Drive shaft / flange SAE or special design on demand
Trough drive for pumps up to same pump size possible
Input torque is limited; calculation for the application on
demand
Example:

2x DPVG 108 EL/DA with integrated boost
pump and through drive SAE B option on
the second pump

Engine flange, adaptation on gear box
Flange for mounting on thermic or electric motor
Adaptation on Liebherr gear box with the advantage to
reduce the installation length
Adaptation on all other gear boxes
Examples:

Flange for
Diesel Special flange 3x DPVG 108 + 1x DPVO 108
mounting points on Liebherr gear box

Application example
Maritim cranes
4x DPVG

Application example
Mobile cranes
Power train assembly with

6 cylinder Liebherr engine

3x pumps DPVG + 3x double motor DMVA for the hydrostatic travel drive

Application example
Crawler tractor
Per machine:
2 x DPVG
4 x DMVA

3
+1

Content
Open circuit pumps

Overview motors
Drive unit series A C D
Fix motor types FMF - DMFA
Variable motor types FMV CMVE DMVA
Swash plate angle 14.5 - 15.5 14.5 - 16.4 22

Open circuit Closed circuit
(1)
Pressure Nominal (2) (2)
350 bar 380 bar 400 bar 450 bar
range pressure
Maximum (1) (2) (2)
380 bar 400 bar 450 bar 500 bar

pressure
(1) On request: nominal pressure 420 bar / maximum pressure 450 bar
(2) For NG 370: nominal pressure 380 bar / maximum pressure 400 bar
56 Hydraulic components 28.02.2013 - Hydraulic motors -

Motors series A
Fixed displacement motor Two-point variable motor
Type FMF Type FMV
Available sizes : Available sizes:

25 / 28 / 32 / 45 / 58 64 / 75 / 90 / 100
64 / 75 / 90 / 100 / 125 125 / 140 / 165 / 250
140 / 165 / 250

Available functions:
Pressure relief valve, damping valve, flush valve, resuction valve, speed sensor
More details about the functionality and the availability on request.

Drive unit series A & C
Kipper ball
Piston Kipper plate
Slide shoe
Cylinder
Valve plate
Drive shaft
Shaft seal
Shaft roller Shaft roller

bearing bearing
Swash plate

Ca. 16
Swash angle

Drive unit specifications motor series A
Swash plate design
9 pistons
Swash angle 14.5 (except NG 25, 28 and 58)
Fix displacement motor
Variable displacement motor

Application field for motors series A
Example:
Motor for fan drive with
optional functions:
Anti-cavitation non-
return valve
Pressure relief valve
Slewing of
excavators
Travel
Fan

Drill
Mill


Motors series C
2-Point variable motor
Type CMVE

Available sizes:
85 / 108 / 135 / 165

Drive unit specifications motor series C
Swash plate design
9 pistons
Swash angle 14.5-16.4
CMVE 380 / 400 bar 85 108 135 165
Displacement Vg max cm 85.2 108 135.7 165.9
Max. speed at Vg max p = 360 bar n max rpm 3,900 3,470 3,250 3,000
Max. speed at Vg min p = 360 bar n max rpm 5,000 4,500 4,550 4,200
Output power p = 360 bar P max kW 199 225 265 299

Output torque p = 360 bar T max Nm 488 619 778 951

Motor CMVE
Brake valve / check valves
Multidisc parking brake
- automatically controlled
Two-point
displacement
system

Other integrated valves:
- Pressure relief valves
- Flushing valve

Application field for series C motors
Functions:
Pressure relief valve,
brake valve, flushing
valve, automatic
controlled parking brake
Travel drive for Optional:

Pressure control
crawler machines;
e.g. excavator,
drill machine,

Motors series D
Fixed displacement Variable motor Variable double motor
motor type DMFA type DMVA type DMVA
Available size: Available sizes: Available sizes:

370 108 / 165 / 215 / 370 165-108 / 165-165
Available only for closed circuit;
on request for open circuit

Valves, sensors:
Pressure relief valve, flushing valve, brake valve, speed sensor
Control (only for DMVA):
Hydraulic or electric proportional control, high pressure related control, pressure control
More information about the functions and the availabilty on request.

Single motor DMVA
Size 108 Size 165
Size 355
Size 215

Drive unit series D
Friction disc
Barrel Shaft seal
Drive shaft
Valve plate
Shaft roller
Shaft roller bearing
bearing
Swivel roller
bearing

22
Swash angle

Drive unit specifications series D motors
Swash plate design
9 pistons
Swash angle: NG 85 up to 280 : 22
NG 370 : 20.8
DMVA 450 / 500 bar, NG355 380 400 bar 108 165 215 355
Displacement Vg max cm 85.2 108 135.7 165.9
Max. speed at Vg max and p max n max rpm 3,350 3,000 2,700 2,400
Max. speed at Vg / Vg min = 0,65 and n max rpm 5,125 4,590 4,100 3,670
p = 430 bar
Output power p = 430 bar P max kW 259 361 419 512

NG355 with p = 360 bar
Output torque p = 430 bar T max Nm 737 1,149 1,481 2,151
NG355 with p = 360 bar

Application field for series D motors
Example:
Motor for hydrostatic travel drive in closed circuit:
Electric proportional control
Flushing valve
Travel
Slewing
Winch*
Drill
Mill


* available only for NG165;
other sizes on demand

Motors: permissible speed related to the displacement
Maximum speed n
n0 Series D n0 Series A+C
Series D Series A+C
NG NG
Ratio Vg / Vgmax
Short-term 400 bar
Short-term 450 bar

Pmax 200 bar
Pmax 200 bar

Ratio n / n0

Content
Open circuit pumps
Motors
Product advantages

Reduction of noise emission

Rounded surfaces Internal ribbing for
pot shaped design reinforcement of
housing walls
Product advantages
Versatility: mounting flanges, though drive, controllers, options
Broad controller range with outstanding behavior (accurate
characteristic, low hysteresis, high dynamic)
Broad valve range (Relief valves, resuction, flushing, brake valve, )
Integration of functions compact design and reduced manufacturing
costs
Drive unit series D with swash plate angle 22
High efficiency over a large conversion range
Good starting behavior of the motors
Very stable behavior of the pressure relief valves
Low noise emissions thanks to state-of-the-art port plate design and

optimized housing parts
Robustness and reliability using the experience in the development of
components working in tough conditions
Development of specific solutions according the customer specifications

Application example for motor DMFA
Mining excavator 800 tons

10x DMFA 355 for slewing and travel

Application example for motor series D
Reachstaker
Two double motor

per Gert

2 3
+1 2 3

Maritim crane
Double motor DMVA 165 mit

special drive unit for winch

Drilling machine
2x Double motor DMVA 165-165

for the drive of drill device

Crawler crane
4 x DMVA 165

Application

Thank you for your
attention
www.liebherr.com


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Hydraulic Pumps and Motors

Copyright Liebherr 2011

2 Hydraulic components 18.09.2013

Copyright Liebherr 2011

Open circuit pumps

Closed circuit pumps

Motors open & closed circuit

Copyright Liebherr 2011

Open circuit pumps

Closed circuit pumps

Copyright Liebherr 2011

Copyright Liebherr 2011

Copyright Liebherr 2011

7 Hydraulic components 28.02.2013 - Open circuit pumps -

Swash plate angle 22 17.3

single parallel back-to-back parallel

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8 Hydraulic components 28.02.2013 - Open circuit pumps -

Copyright Liebherr 2011

DPVO 400 / 450 bar 108 140 165 215 215i

Displacement Vg max cm 107.7 140.2 167.8 216.6 216.6

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DPVP 108 DPVP 108 DPVP 165

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11 Hydraulic components 28.02.2013 - Open circuit pumps -

One-piece housing Splitter gear box:

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Common connecting plate for two drive units

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Outlet impeller wheel

Inlet impeller wheel

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Pressure port pHD

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