Original Citation:
M. Gamba;G. Pellegrino;A. Vagati;F. Villata (2013). Design of a line-start synchronous reluctance
motor. In: 2013 International Electric Machines & Drives Conference, Chicago, USA, Maggio 2013.
pp. 648-655
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This version is available at : http://porto.polito.it/2518606/ since: January 2016
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IEEE
Published version:
DOI:10.1109/IEMDC.2013.6556163
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AbstractThe design of line-start Synchroonous Reluctance the starting capability of the machiine. The design guidelines
machines is proposed, based on the state of tthe art of motors for obtaining the best compromisee between the pull-in and
designed for closed loop, vector control. Th he guidelines for pull-out torque values are given. Th he pull-in torque represents
overcoming the dilemma between synchronizattion capability and
the synchronization capability intennded as the maximum load
steady state performance are given, with exam mples of good and
bad design choices. The proposed solutions coompared via finite that can be put into step. The pulll-out torque represents the
element analysis with a competitor induction m motor in terms of performance at synchronous speed d, meaning the maximum
efficiency and power factor. The finite elemen nt calculations are load applicable at synchronism m. Pull-in and pull-out
finally validated via experiments on a laboratorry prototype. capabilities are in contrast with each
h other, to a certain extent,
and a compromise is given.
Index Terms Synchronous Reluctance M Machine, Induction A lumped parameters model of th he motor is presented, and
Motor, Line Start Motor, High Efficiency Mootor, Fixed Speed
simulated in the time domain to investigate the pull-in
Drives.
transients. From the same model the steady state torque is
expressed analytically, as a functionn of the slip speed between
I. INTRODUCTION
the voltage vector, defining the sy ynchronous speed, and the
Line-start synchronous motors are adoptedd in alternative to rotor. The lumped parameters apprroach gives precious hints
line-supplied Induction Motors (IM) due to their better but it is not very accurate in termss of evaluating the pull-in
efficiency [1-3]. All the cited examples reffer to permanent torque and the inertia that can be acctually put into step. Finite
magnet (PM) line start motors, and this has been true since the Element Analysis (FEA) simulatio ons of the transient with
introduction of rare-earth PMs back in the 1970s. The motion type are then used, and the pull into step curve of the
volatility of rare earth materials prices over tthe last couple of different motors under test is evalu uated as a function of the
years has led to reconsider the Synchronous R Reluctance (SyR) total inertia to be synchronized. All
A tested LSSyR solutions
machine as a viable alternative to PM linee-start motors for are compared at steady state with thhe an IM competitor having
constant speed applications where line sstart motors are the same frame and the same stator laminations and windings.
applicable. Line-Start SyR (LSSyR) machinnes were studied Last, a prototype SyR machine, eq quipped with a cage made
and adopted in the 60s and the 70s [4-5]. A At that time, such with welded copper bars partially y filling the saliencies, is
machines were voltage supplied by meeans of variable tested for checking the validity of the transient with motion
frequency inverters to obtain exact speedss, that were not FEA.
possible at the time with the induction motorr counterparts [6].
Lately, the diffusion of vector controlled IIM drives with a
precise speed control, on the one hand, and oof PM based line
start machines with a higher torque density, oon the other hand,
have led to abandon LSSyR motors.
In retrospect, being the literature about LSSSyR rather aged,
all the improvements of SyR motor design eemerged between (LS1)
now and the 70s have never been tessted in line-start
applications. The research upon SyR mootors for vector-
controlled drives has produced up to date mu multi-barrier rotors
[7], having better saliencies than the ones addopted for LSSyR
in the literature, and disclosing a potential foor a higher torque
and a better power factor at synchronous speeed. (LS2)
This work proposes the design of a LSSyR R motor for pumps
application, based on a SyR rotor with four fflux barriers filled
with aluminum completely and short-circuiteed at both ends of
the stack to from the rotor cage. The dessign of the rotor
laminations is based on the state of the art oof SyR machines
design, with some little modifications that sshow to improve (LS3)
All authors are with the Politecnico di Torino, Deepartment of Energy, Figure 1. Line Start SyR motors rotorss under investigation: LS1 is a
Torino, Italy (e-mail: gianmario.pellegrino@polito.it) synduction motor-like solution [4]. LS2
2 is a state of the art SyR rotor
filled with aluminum (dark grey areas).. LS3 is the proposed LSSyR
solution.
II. MODELING OF THE LSSYR MA
ACHINE Lrd 0 Lmd 0
r = ir + i m (6)
The dynamic model of the LSSyR machinee accounts for the
0 Lrq 0 Lmq
concurrent presence of rotor saliency, as in a SyR machine,
and a short circuited rotor cage, as in an Induuction Motor [1].
The dq reference frame, synchronous to the rootor, is defined in im = is +ir (7)
Fig. 2. The rotor speed, in electrical radians, iis r. The voltage
vector, also in Fig. 2, is imposed by the AC mains that define Where Lmd and Lmq are the magneetizing inductances. Ls and
the angular frequency and the synchronnous speed /p, Lr are the stator and rotor leakage inductances, respectively.
where p is the number of pole pairs. In thee rotor frame, the As for the rotor resistances, also thee rotor leakage inductances
voltage slips at r and the slip s is definedd according to: are not equal in d and q in (6). Basically, all the parameters of
the circuit related to the rotor reflectt the rotor anisotropy.
r
s= (1)
The phase angle of the voltage vector iis also defined in
Fig. 2.
q
d
wr t
Figure 2. Definition of the stator and rotor synchhronous reference Moreover, the magnetizing indu uctances are a function of
frames. Definition of the synchronous sspeed . both the magnetizing current comp ponents, due to saturation
and cross-saturation, as usual for SyR machines. The non
The rotor cage is not housed in usual rootor slots, all the linear relationship is expressed in tables, relating the
same and regularly displaced along the airgaap periphery, as it magnetizing flux components to o the respective current
would be in an asynchronous motor. On the ccontrary, the cage components, as reported in Fig. 4. The
T tables are obtained by
conductors here are aluminum bars that fill the saliencies of mapping the machine with static FEA.
the SyR rotor completely, as in the examples of Fig. 1.
A. Dynamic model
With reference to the circuital model repoorted in Fig 3 for
the d and q axes, the electrical equations of thhe motor are:
d s
v s = Rs i s + + j r s (2)
dt Figure 4. Non linear relationship betw
ween the magnetizing flux and
Rrd 0 current components, in the roto
or reference frame dq.
d r
0= ir + (3)
0 Rrq dt The electromagnetic torque and
d the mechanical equation
are:
d m
0 = R fe i fe + ((4)
dt
Tem = 3
2
(
p s is ) (8)
The subscript s stands for stator variaables, whilst the d
J tot = Tem Tload (9)
subscript r stands for rotor. The non isotroopic shape of the dt
cage bars is reflected into the rotor parameteers of the model,
and then the rotor resistances are different forr the d and q axes Where Jtot accounts for the motorr and load inertia and Tload
in (3). The magnetic model is: is the load torque.
B. Steady state torque as a function
n of the slip speed
Lmd 0
As reported in [1] the average and pulsating torque
s = Ls i s + im (5)
0 Lmq components during run up can be deescribed via a quasi steady
state analysis. The first assumption is that the electric and V sd = V sin( st + 0 )
magnetic phenomena are faster than the mechanical transients, (15)
so that the slip speed can be assumed constant time by time, V sq = V cos( st + 0 )
while the voltage vector steadily rotates around the rotor at
slips speed. The steady state electrical condition corresponds Being the voltage phase angle referenced to the q axis of
to replace the time derivatives d/dt in (2)-(4) with the operator the rotor, as reported in Fig. 2. When the slip speed is not zero,
j(s), valid for steady state sinusoidal variables, as they were the d and q components of the voltage vector are then phasors
all phasors. The angular frequency of the phasors is s in time quadrature, regardless of the term 0, that is the load
because of the chosen rotor frame. The electrical equations angle at synchronous speed:
(2)-(3) become (10) and (11) respectively:
V sd = jV
V sd = R s I d + js sd r sq (16)
(10) V sq = V
V sq = R s I q + js sq + r sd
0 = Rr I rd + js rd The inverse of (14), finally, expresses the stator current
(11) phasors:
0 = Rr I rq + js rq
js Lmd
I rd = R + jsL I sd By substitution of (17) into (13), also the stator flux
rd rd components are determined. The amplitude and phase of all
(12)
js L the phasors is a function of the slip angular frequency s. In
I = mq
I sq
rq R + js Lrq Cartesian form, they are then:
rq
Inductio
LS1 LS2 LS3
n motor
Figure 11. Rotor lamination of the PM--assisted SyR of [9], modified
[V]
Line Voltage 398 398 398 398 to house a copper cage. Version 1 has only
o the copper bars in grey,
rms
[A]
version 2 has also the red barss in the outer layers.
Phase Current 5,8 4,79 4,95 5,0
rms
Continuous Torque [Nm] 14,2 14,2 14.2 15,1
Continuous Power kW 7
Peak Power kW 100
Base speed rpm 24550
(b)
Figure 16. Line start speed transient with Version 2 rotor. Total
inertia is 12.4 10-3 kgm2 (a) and 20.9 100-3 kgm2 (b). Tload is 13.4 Nm
Figure 14. Pull-in characteristic of the prototype m
motor, in Versions 1 (a) and 12.0 Nm (b). Black line: measured.
m Red lines: FEA
and 2, calculated with FEA and meassured. calculated..
C. Speed transients
V. CONCLUSION
The experimental and the FEA speed trannsients at start-up The design and the performance of
o Line-Start, Synchronous
are reported in Fig. 15 for Version 1 and in Fiig. 16 for Version Reluctance motors have been mo odeled and experimentally
verified. State of the art-SyR rotors show a better performance
of LSSyR motors in the literature, and show to be competitive
towards induction motor counterparts in terms of efficiency.
The effect of filling as much space as possible with rotor
conductors has been put in evidence, both in the model and
experimentally. Future works will deal with the evaluation of
the further optimization of the motor starting capability, by
means of the choice of the number of layers and their
placement.
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