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  • Cirus Controls Valve Assy Install and Commissioning Procedure 8.09

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    ohbabyohbaby
    58 tayangan2 halaman
    This document provides instructions for bleeding air from hydraulic systems and summarizing common startup issues. It instructs the user to install a loop in the pressure and return lines and engage implements at mid-range speed, holding each in the maximum position for 30 seconds to remove trapped air. It also advises cleaning hoses after installing fittings to remove debris before use and running the system for 30 minutes to check the filter. Pressure settings are critical for proper operation and the standby pressure should be checked at 250-400 psi while the main system pressure is set to 2500 psi.

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    This document provides instructions for bleeding air from hydraulic systems and summarizing common startup issues. It instructs the user to install a loop in the pressure and return lines and engage implements at mid-range speed, holding each in the maximum position for 30 seconds to remove trapped air. It also advises cleaning hoses after installing fittings to remove debris before use and running the system for 30 minutes to check the filter. Pressure settings are critical for proper operation and the standby pressure should be checked at 250-400 psi while the main system pressure is set to 2500 psi.

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    58 tayangan2 halaman

    Cirus Controls Valve Assy Install and Commissioning Procedure 8.09

    Diunggah oleh

    ohbabyohbaby
    This document provides instructions for bleeding air from hydraulic systems and summarizing common startup issues. It instructs the user to install a loop in the pressure and return lines and engage implements at mid-range speed, holding each in the maximum position for 30 seconds to remove trapped air. It also advises cleaning hoses after installing fittings to remove debris before use and running the system for 30 minutes to check the filter. Pressure settings are critical for proper operation and the standby pressure should be checked at 250-400 psi while the main system pressure is set to 2500 psi.

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    © All Rights Reserved
    Unduh sebagai PDF, TXT atau baca online dari Scribd
    Tandai sebagai konten tidak pantas
    dari 2

    Bleedairfromthehydraulicsystem:

    1) Usetheinstalledspreaderorinstallaloopintothepressure
    &returnlineforbothauger/conveyor&spinnercircuit.
    2) Engagespreadercircuit(electricalormanualoverride)at
    mid
    midrange
    rangerunningspeed;
    running speed;
    3) Actuateeachimplementanddeadhead(holdinmaximum
    position)for30secondsineachdirection(upandthendown); InstallationofMobileHydraulicValveAssembly
    (electricormanualoverridesoktodeadheadtheimplement); forSnow&IceApplications RevF 8/09
    a)Startwithimplementwhosevalveisclosesttothe
    valveinlet normallythehoist;
    b)Repeatstepsinorderforeachimplementontruck; Hydraulichosepressureratingmustexceedtheinlet
    c)Entrappedairhasbeenminimizedifimplement pressurereliefsettingofthevalve:
    movessmoothlywhenactuated;
    d)Forsingleactingimplements,consulttheimplement
    3,000psiminimum
    manufacturerforproperbleedingofair.
    Removeinstalledplumbingloop(ifyouusedone).
    R i t ll d l bi l (if d )
    Airbleedingiscomplete.
    HoseCleanliness criticalperformancefactor
    CommonStartupissuesinHydraulicSystems Blowouthosedebrisafterterminatinghosewithfittingsand
    Entrappedairinsystem beforeinstallinghoseontosystem;
    Bleedairfromsystem;
    Bleed air from system;
    Sealfittingsproperly; HoseRouting
    Debrisinfluid 1) Hosesmustberoutedtoachievemaximumsaturationwithfluidatthe
    Cleanallhosesafterinstallingfittingsto pumpwiththefewestnumberof 90degreefittings.
    2)Improperroutingofhosescanincreasethenoiseofthesystemin
    removehosedebrisbeforeinstallinghoses;
    operation.Avoidcontactbetweentruckframeandanyfittings;Isolate
    Runsystemfor30minutes.Checkfilter
    y
    andwrapanyplaceswherefittingtoframecontactmustoccur.
    d l h fitti t f t t t
    elementfordebrisandreplaceifdebrisis
    present; Hoseandfittingssizingmustmatchtheportsizeofthepumpandvalve:
    Formoredetailedinformation Donotusereducingfittings; Avoidelbowfittings
    ConsultmanualanddrawingscontainedontheCD
    withthisshipment

    7165BooneAveN.Suite190BrooklynPark,MN55428
    Ph:7634939380F:7634939340www.ciruscontrols.com
    4 1
    Commissioning(initialstartup)ofvalve:
    ChooseHydraulicOilthatmatchesyouroperatingcondition;
    Potentialforinjuryduetounexpected
    operationofsystem.
    Entanglementwithimplementswillcause
    severeinjurytoextremities;
    j y
    Typical:ATFoil
    Typical: ATF oil Beforemachinestartup,allimplements
    orchoosebyISOfor MUSTbelockedinplace;
    Allpersonnelmuststayclearofall
    Warning
    operatingtemperature implementsduringallstartup,
    range programmingandoperationprocedures.
    Implementsmaymovewithoutwarning.

    P
    PressureSettingsareCriticalforProperOperation
    S i C i i lf P O i
    Completeallhydraulicplumbingtoallowoperationofallfunctions
    andcompletethepumpcommissioningprocedurebeforebeginning
    Plumbingtothevalve: valvecommissioning;
    Port "A"
    Port A Port "B"
    Port B Installgaugeatvalveinlet(ifnotinstalled):
    I t ll t l i l t (if t i t ll d)
    SINGLEACTING(SA) PLUMBTOBASEEND PLUGGED Startupvehicle,engageprimemover(orPTO),allowtrucktoidle;
    CYLINDER OFCYL(POWERUP) (GRAVITYDOWN)
    PLUMBTOROD Observepressureonvalveinlet -StandbyPressure 250400psi;
    DOUBLEACTING(DA) PLUMBTOBASEEND ifnotinthisrange,seepumppressuresettingproceduretoadjust;
    ENDOFCYL
    CYLINDER OFCYL(POWERUP)
    (POWER DOWN)
    (POWERDOWN)
    Tochecksystempressure,brieflydeadheadandobservegauge.
    ConsultmasterdrawingforA/Bportlocationonyourvalve.
    Releaseimmediatelyifpressureexceeds2500psi.

    MainSystempressure 2500psi(factorysetting).
    Consultmanufacturersrecommendationsforspecial
    applicationsorotherpressuresettings;

    Individualsection
    reliefvalves
    Consultyourmanual
    todetermineifyour
    valvehassettable
    sectionreliefs.
    2 3

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