Color indicator
C Current value monitor (red)
(Lights at C/C+I mode)
Bank indicator BANK
(At C/C+I mode) A B
1 2 3 4 Setting value monitor (green)
Channel indicator
Sensor head
RGB Digital Fiberoptic Sensor CZ-H32 CZ-H35S/H37S
Spot selection switch Light emission
S
35
H
Detection indicator
Z-
32
C
H
Z-
C
indicator Light reception
Instruction Manual Emitter
Light reception
cable
Emitter cable
Receiver
Receiver
CZ-H52
Receiver UV irradiation indicator
(green)
N
O
V
U
T
EC
ET
D
52
Z-H
C
Detection indicator
(red)
Emitter
PART NAMES
3 Connect the sub unit to the
connector on the main unit
Amplifier unit by sliding the sub unit
C MODE SET
toward the main unit until a
BANK
clicking sound is heard.
1 2 3 4
CZ-V22(P) A B
1 2 3 4
OUT
Manual adjustment
protection cover
MODE button
SET button
Fixing lever
Dust cover
Connection
connector
button
port
Note Mounting of the CZ-V21(P) as a main unit, and the FS-V20 series as a
CZ-V21(P) MODE SET
sub-unit is impossible. When using both of these units together, mount
C
the FS-V20 series as the main unit, and the CZ-V22(P) as the sub-unit.
BANK
1 2 3 4 A B
In such a case, be sure to mount the CZ-V22(P) on the right-hand side
OUT
1 2 3 4
of the FS-V20.
E CZ-V21(P)/V22(P)-IM 1
MOUNTING THE SENSOR HEAD INPUT/OUTPUT CIRCUIT SCHIMATIC
Connection diagram
Brown*
24 VDC
Black
Output 1
White
Output 2
N B 4
3
2
Gray
A 1
Connector
K
A
B
T
U
C
O
4
Output 3
3
2
port
1
Orange
Output 4
Pink*
External calibration
Purple
External bank selection/external shift
*CZ-V21 and V21P only Blue*
0V
Fiber cable port
Overcurrent protection
Black/white/gray/orange
Be sure to insert the fiber cable until it reaches the deepest end (the
Load 5 to 40 VDC
inserted length: about 20 mm).
* The CZ-H52 is not supplied with the fiber cable.
Attach the supplied cover seal on the fiber cable insertion slot when
using the CZ-H52.
Blue*
0V
4 Lock them with the fixing levers.
Overcurrent protection
Black/white/gray/orange
90
Load
Core Blue*
0V
10 mm or more
Shielded wire
Input circuit
2 Tilt the lid of the connector in the direction of the arrow indicated on its
External calibration (pink)
left-hand side, and open the connector.
External bank selection/external shift (purple)
Pink/purple
3 Insert the wires to the deepest end with the shielded wires bent upward. (Short-circuit current PLC etc.
Bend the shielded wires along the grooves in the direction of the arrows. 1 mA max.) Blue*
0V
Be sure to match the colors of the sticker on the connector with those of
the shielded wires.
DC
CZ-V21P
ut 1 V22P *CZ-V21P only
24 V
Red ut 2 Brown*
Sensor main circuit
ut 3
ut 4 PLC etc.
nal calibration
Pink/purple
White nal bank selection/external shift
4 Close the connector to crimp down the wires, and tilt the top to lock.
DETECTION MODES
Sensitivity setup
Mode Description
method
* For the CZ-H52, the selectable detection mode is Super I mode only.
2 E CZ-V21(P)/V22(P)-IM
OPERATION PROCEDURE FOR USING THE C/C+I MODE Fine-adjusting a sensitivity
Description of indication Fine-adjusting a sensitivity by changing the setting value
The larger the setting value, the stricter the detection becomes, and the
Matching rate display Received light intensity/ smaller the setting value, the rougher the detection becomes.
power mode display To change the setting value (displayed in green digits), press the UP or
Matching Press MODE. Received light DOWN button.
rate intensity
MODE SET
C
Setting Power mode
value (response time) BANK
1 2 3 4 A B
1 2 3 4
Selecting the displaying channel: While holding down the MODE button,
press the UP or DOWN button (refer to page 6). OUT
Matching rate
Displays the degree of correspondence between the target color calibrated
as a reference and the target color currently being detected.
Setting range: 0 to 999 (larger value for higher matching rate)
Fine-adjusting by using a target
Fine-adjust the setting value by performing an adding or eleminating calibra-
Setting value tion.
Displays the threshold value that judges how much correspondence between
the color of the current target and the color of the target calibrated as a refer- Adding calibration (setting-value decreasing calibration)
ence is considered as an identical color. Set the target to be judged as an identical color. While holding down the SET
button, press the DOWN button.
Received light intensity
Displays the amount of light currently received.
Setting a sensitivity 1 2 3 4
BANK
A B
1 2 3 4
For selecting a calibration mode, refer to page 5. OUT
MODE SET
C
MODE SET
C
BANK
1 2 3 4 A B MODE SET
C
1 2 3 4
OUT BANK
1 2 3 4 A B
1 2 3 4
OUT
Note If the sensitivity difference is insufficient, the setting value monitor shows Setting value
"- - - -" in green.
At the sensitivity setting, the sensor automatically determines the setting
value. The setting value can also be preset to a fixed value manually. In that
case, perform the following operation.
Press the UP and DOWN buttons at the same time for three seconds or more.
"F" appears in green on the left-hand side of the setting value monitor.
MODE SET
C The cancellation method is the same as the method of fixing the setting value.
BANK
1 2 3 4 A B MODE SET
1 2 3 4
OUT
BANK
A B
1 2 3 4
E CZ-V21(P)/V22(P)-IM 3
Positioning calibration (when positioning a target)
OPERATION PROCEDURE FOR USING THE SUPER I MODE
Description of indication
1 Press the SET button without a target.
"SET" appears in green on the setting value monitor.
(CZ-H32/H35S/H37S) 2 Place a target on the desired position. Then press the SET button for three
seconds or more.
Received light Received light intensity/
intensity indication lightsource indication 3 Check that "SET" flashes, and release the SET button.
Received Press MODE. Received light
light intensity
intensity
When FULL
Setting is selected
Selected light
value When EASY source C MODE SET
is selected r: red
G: green
BANK
b: blue
1 2 3 4 A B
Press MODE. Press MODE. 1 2 3 4
OUT
Peak
intensity Fine-adjusting a sensitivity
Bottom Fine-adjusting a sensitivity by changing the setting value
intensity
To change the setting value (displayed in green digits), press the UP or
Selecting the displaying channel: While holding down the MODE button, DOWN button.
press the UP or DOWN button (refer to page 6).
MODE SET
(CZ-H52 only) C
BANK
Received light Received light A B
1 2 3 4
intensity indication intensity hold indication 1 2 3 4
Press OUT
MODE.
Received Peak
light intensity
intensity
Setting
value Press Bottom
intensity
Shift function
MODE.
Forcibly synchronizes the received light intensity with the preset value.
Regular shift inputs from a PLC or other device stabilizes the detection of
Setting a sensitivity the target that has a little light intensity difference. (For external inputs from
2-point calibration (basic) a PLC or other devices, refer to page 6.)
The shift function can be used when the shift function selection is set to ON
1 Place a target onto the focus position of the beam spot emitted from the
(refer to page 5).
sensor. Then press the SET button once.
"SET" appears in green on the setting value monitor. The updated value after a zero shift input is cleared when the power is
Note
turned off.
Note The light actually emitted appears pale regardless of the selected light
source.
get.
BANK
A B
2 Check that "SET" flashes, and release the SET button.
1 2 3 4
OUT
1 2 3 4
2 Check that "SET" flashes, and release the SET button. To return to the automatic light source selection, press the UP and DOWN
button at the same time for three seconds or more.
* The CZ-H52 does not have the light source selection function.
MODE SET
C
BANK
1 2 3 4 A B
1 2 3 4
OUT
4 E CZ-V21(P)/V22(P)-IM
MENU SELECTION
Pressing the MODE button for three seconds or more displays the menu, from
which each mode can be configured.
To exit the menu during setting, press the MODE button again for three sec-
onds or more.
C
BANK
A B
1 2 3 4
Menu display
Press MODE
Press MODE
End of the basic When the shift
menu display When the function is
shift function selected as on
is selected C Setting the shift target value
When the access mode is selected as FULL as off
BANK Set the value by pressing UP
A B
Selecting a timer mode 1 2 3 4 or DOWN.
C
(can be set for each bank)*
BANK
A B
Select by pressing UP or DOWN. Press MODE
1 2 3 4
Timer OFF
On-delay
Press MODE Off-delay
End of menu
One shot
display
C
When timer is
When timer other than OFF BANK
A B
is selected C
1 2 3 4
Press MODE
E CZ-V21(P)/V22(P)-IM 5
Externally inputting a shift input
OTHER FUNCTIONS
(In the Super I mode setting/When using the CZ-H52)
Power saving function
If the Eco mode is turned on, three minutes absence of operation brings the
1 Connect the purple wire to the external devices such as a switch and a
PLC.
sensor to the power saving state. (For switching to the Eco mode, refer to
page 5.) 2 Short-circuiting the purple wire as shown below for each model enables
To return the display to the normal state, press any one of the operation buttons. the shift input.
(The shift input is performed at the rising edge of the input signal.)
Changing channels
CZ-V21 CZ-V21P
The sensitivity can be set for each of the following number of channels Brown Brown
depending on the detection mode.
Blue Pur ple
C/C+I mode: 8 channels (4 channels x 2 banks)
Pur ple Blue
Super I mode: 4 channels (no bank selection)
* When using the CZ-H52, the 4 channels can be used. The minimum input time is 20 ms.
Disables the key operation to change settings. Shift function OFF (shift value 0)
While holding down the MODE button, press the UP button for three seconds
* When using the CZ-H52, the function (detection) mode and the calibration
or more.
mode are not displayed.
The cancellation method is the same as that of locking.
Resetting to the default settings
Interference protection function 1 While holding down the MODE button, press the SET button five times.
The CZ-V20 series can prevent mutual interference by connecting several The monitor shows "rSt/no".
amplifier units.
MODE SET
3 Short-circuiting the pink wire as shown below for each model equals the To cancel the reset operation, select no in step 2, and press the MODE but-
operation of pressing the SET button. ton.
CZ-V21 CZ-V21P
Brown Brown
Blue Pink
Pink Blue
6 E CZ-V21(P)/V22(P)-IM
SPECIFICATIONS MOUNTING THE SENSOR HEAD
Sensor head Extraneous light
Fluorescent A detection error may occur when the light from high-frequency lighting equipment
Spot
Type Canceling glaze object such as an inverter fluorescent lamp directly enters or reflected on the target into
selectable
detection the emitter. In such a case, apply a light shield plate or change the location of the
CZ-H37S sensor.
Model CZ-H32 CZ-H35S CZ-H52
(small spot)
Inverter fluorescent lamp, etc.
Detecting range
50 to 95 28 to 52 11 to 20 25 to 55
(mm)
Recommended
setting distance 70 40 15 35
(mm)
Depending on
the reference Setting Setting At the
Minimum spot distance* distance distance setting
diameter Small: 3/ 40 mm 16 mm distance of
medium: 4.5/ 4.5 1 25 mm : 10
large: 5.5 Light shield plate
Red LED (665nm) UV
Light source Green LED (520nm) (ultraviolet)
Bule LED (465nm) LED (35 nm)
Received light
425 to 550
wavelength
nm
(at receiver)
Operating
Incandescent lamp: 10000 rx or less
ambient
Sunlight: 20000 rx or less
illumination
Protection
IP40
structure
Materials Triacetate
Lens
Polyarylate Polyarylate Glass Movement direction
cover Movement direction
(Metal part: SUS304)
Approx 45 Approx. 40 g
Weight
Approx 40 g
g (including (including
When using the CZ-H32
(including 2-m cable)
2-m cable) 2-m cable) When detecting a metal surface or glossy target
* Reference distance When a target has a metal or glossy surface, the calibration/differentiation
Small: 65 mm, medium: 60 mm, large: 50 mm may fail. To detect such a target, tilt the sensor head by approximately 10 to
15 degrees.
Amplifier unit
NPN output CZ-V21 CZ-V22 10 to 15
Model
PNP output CZ-V21P CZ-V22P
Operating ambient
10 to +55C (No freezing)
temperature*2
E CZ-V21(P)/V22(P)-IM 7
ERROR INDICATION SAFTY PRECAUTIONS
The following indications on the LCD display show the error events. Isolate the sensor cable from the power line or the high voltage line.
Correct the problem using the following countermeasures. The use of these lines in the same pipe generates noise, which may cause
malfunction.
Error
Cause Countermeasures
When a number of colors enter into the beam spot, they are averaged
indication down in recognition, resulting in the output of the color that is different from
Install the sensor within the specified the preset color.
detecting distance. To extend the amplifier cable, use the cable with the nominal cross-sec-
Received light intensity Check whether the fiber cable is inserted tional area no less than 0.3 mm2, and with the length no more than 100 m.
nnnn
is insufficient. into the sensor to its deepest end. When using the commercially available switching regulator,
(approx. 20 mm) be sure to earth the frame ground terminal and the ground terminal.
Delay the response time.
Do not use the sensor outdoors.
Received light intensity
Turn on the attenuation mode. Even in the detection of the same color, the displayed value may vary due
vvvv Tilt the sensor head by approx. 10 to 15 to the reason such as amplifiers individual characteristics, sensor head
is excessive.
degrees. cable length, and different mounting conditions.
Check that the sensor head is
Sensor head is not connected. WARRANTIES AND DISCLAIMERS
Erk connected. Check that the head cable is not broken.
Head cable is broken. After checking these points, turn on the KEYENCE warrants its Products to be free from defects of material and work-
power again. manship and will, without charge, replace or repair (at KEYENCEs sole
Check the load and reduce the current to
option) any Products found defective upon inspection at its factory, or other
Overcurrent flows designated point provided the equipment has been returned, transportation
be within the rated range.
Er[ through the output prepaid, within one year from the date of shipment. Warranty is specifically at
Check that the output wire does not
wire.
touch another wire or a frame. the factory. Any on-site service will be provided at the sole expense of the
Purchaser at standard field service rates. All associated equipment must be
When an error indication not listed above is displayed, contact your nearest protected by properly rated electronic/electrical protection devices.
KEYENCE office. KEYENCE shall not be liable for any damage due to improper engineering,
installation, interfacing, use, modification or any action not in accordance with
RECEIVED LIGHT INTENSITY INDICATION this instruction manual. Proper installation, operation and maintenance of the
product in accordance with this instruction manual become the responsibility
In the received light intensity indication, the number larger than 9 at the top
of the user upon receipt of the Product. The user shall indemnify KEYENCE
digit is substituted with an alphabet.
and hold KEYENCE harmless from any liability or damage whatsoever arising
Maximum value displayed: P599 Actual value: 25599
out of any action not in accordance with this instruction manual. Components
Denotation of indication which wear are not warranted.
OTHER THAN AS STATED HEREIN, THE PRODUCTS ARE PROVIDED WITH
NO OTHER WARRANTIES WHATSOEVER.
Indication Alphabet Number Indication Alphabet Number ALL EXPRESS, IMPLIED, AND STATUTORY WARRANTIES, INCLUDING,
WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY, FITNESS
A 10 I 18 FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF PROPRI-
ETARY RIGHTS, ARE EXPRESSLY DISCLAIMED. IN NO EVENT SHALL KEY-
ENCE AND ITS AFFILIATED ENTITIES BE LIABLE TO ANY PERSON OR
B 11 J 19 ENTITY FOR ANY DIRECT, INDIRECT, INCIDENTAL, PUNITIVE, SPECIAL OR
CONSEQUENTIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, ANY
C 12 K 20 DAMAGES RESULTING FROM LOSS OF USE, BUSINESS INTERRUPTION,
LOSS OF INFORMATION, LOSS OR INACCURACY OF DATA, LOSS OF
PROFITS, LOSS OF SAVINGS, THE COST OF PROCUREMENT OF SUBSTI-
D 13 L 21 TUTED GOODS, SERVICES OR TECHNOLOGIES, OR FOR ANY MATTER
ARISING OUT OF OR IN CONNECTION WITH THE USE OR INABILITY TO
E 14 M 22 USE THE PRODUCTS, EVEN IF KEYENCE OR ONE OF ITS AFFILIATED ENTI-
TIES WAS ADVISED OF A POSSIBLE THIRD PARTYS CLAIM FOR DAMAGES
OR ANY OTHER CLAIM AGAINST THE PURCHASER. No representation or
F 15 N 23 warranty, express or implied, made by any sales representative, distributor, or
other agent or representative of KEYENCE which is not specifically set forth
G 16 O 24 herein shall be binding upon KEYENCE. In some jurisdictions, some of the
foregoing warranty disclaimers or damage limitations may not apply.
H 17 P 25
8 E CZ-V21(P)/V22(P)-IM