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STANDARD ENGINEERING

SPECIFICATION
PT. Gemilang Karya Mandiri

INSTALLATION OF VESSELS & HEAT EXCHANGERS


Doc. No : Rev. 0 Page 1 of 7

INSTALLATION OF VESSELS & HEAT


EXCHANGERS

Rev Status Issue Date Reason for Issue Prepared Checked Approved Project Project
Engineer Manager

Wika Tehnip Pertamina


STANDARD ENGINEERING
SPECIFICATION
PT. Gemilang Karya Mandiri

INSTALLATION OF VESSELS & HEAT EXCHANGERS


Doc. No : Rev. 0 Page 2 of 7
CONTENTS

PAGE

1. GENERAL
1.1 Scope 3
1.2 Related Engineering Specifications 3

2. INSTALLATION WORKS 3

3. IN-PROCESS CHECK
3.1 Preparation of Foundation 4
3.2 Setting of Liners or Mortar Pad 4
3.3 Anchor Bolts Setting 4
3.4 Setting of Equipment 4
3.5 Grouting of Anchor Pocket 4
3.6 Alignment 4
3.7 Grouting of Base 4

4. ALIGNMENT
4.1 Tolerance 5
4.2 Priority Criteria 5
4.3 Alignment of Vertical Equipment 6
4.4 Alignment of Skid-mounted Equipment 6
4.5 Alignment of Stacking-type Equipment 6

5. ASSEMBLING OF ACCESSORIES
5.1 Internal Parts 7
5.2 Platform and Ladder 7
5.3 Davit 7
STANDARD ENGINEERING
SPECIFICATION
PT. Gemilang Karya Mandiri

INSTALLATION OF VESSELS & HEAT EXCHANGERS


Doc. No : Rev. 0 Page 3 of 7

1. GENERAL

1.1 Scope

1.1.1 This specification covers the general requirements for the installation and inspection of vessels and heat
exchangers (hereinafter collectively referred to as equipment), which may be included in the Matindok gas
development project

1.1.2 This specification covers the general requirements for other similar type of static equipment, such as silencers,
filters, etc.

1.1.3 Vessels, heat exchangers, or tanks to be fabricated at site are not covered by this specification.

1.2 Related Engineering Specifications

The related Engineering Specification to supplement this specification are as follows: GENERAL

REQUIREMENTS IN EQUIPMENT INSTALLATION

2. INSTALLATION WORKS

Equipment shall be installed in correct position and orientation. Due care shall be paid to the following points
during the work.

(1) Prevention of damage to foundation, foundation bolts, equipment, adjacent structures, etc.

(2) Where the equipment having conical skirt or flat bottom support is directly placed on the foundation, the vessel
shall be installed without excessive concentrated force against bottom plate.

(3) For horizontal equipment which are subject to expansion/contraction, the relative position between foundation
bolts and bolt holes shall be set to allow free movement of the equipment in the correct direction of
expansion/contraction.

(4) Where sliding plates are used, no liners shall be applied between base plate and sliding plate. Contact surfaces
shall be cleaned and metal to metal coated with grease or graphite. After completion of installation of the
equipment and connection with piping, the nuts of the anchor bolts at sliding side shall be loosened to give 1 to
2 mm of clearance, and then tightened with lock nuts leaving this clearance.

(5) Welding of liners shall be carried out after completion of final alignment inspection. In general, no welding
shall be permitted between base plate and liners.

(6) Where wooden pillows are used, setting and tightening of anchor bolts shall be in accordance with drawings
and manufacturer fs installation manual.
STANDARD ENGINEERING
SPECIFICATION
PT. Gemilang Karya Mandiri

INSTALLATION OF VESSELS & HEAT EXCHANGERS


Doc. No : Rev. 0 Page 4 of 7

3. IN-PROCESS CHECK

3.1 Preparation of Foundation

(1) Cleanliness of foundation surface and anchor bolt pockets


(2) Flatness of foundation surface where chipped

3.2 Setting of Liners or Mortar Pad

(1) Numbers and size of liners or mortar pads


(2) Uniform contact of liners with foundation surface
(3) Surface of liner plates
(4) Mixing ratio and condition of mortar, in the case of mortar pads
(5) Elevation and level
(6) Position

3.3 Anchor Bolt Setting

(1) Size and setting position for projection and center


(2) Perpendicularity
(3) Free from oil and damage
(4) Thread lubrication

3.4 Setting of Equipment

(1) Cleanliness and smoothness of mounting face(s)


(2) Damage and foreign matter on the surface

3.5 Grouting of Anchor Pocket

(1) Mixing ratio and condition of grouting mortar


(2) Filling method and complete penetration
(3) Curing period
(4) Cracks, peeling-off and cavities, after curing

3.6 Alignment

(1) Elevation
(2) Position
(3) Perpendicularity or level

3.7 Grouting of Base

(1) Mixing ratio and condition of grouting mortar


(2) Filling method and complete penetration
STANDARD ENGINEERING
SPECIFICATION
PT. Gemilang Karya Mandiri

INSTALLATION OF VESSELS & HEAT EXCHANGERS


Doc. No : Rev. 0 Page 5 of 7

4. ALIGNMENT

4.1 Tolerance

Alignment of the equipment shall be carried out as follows, unless otherwise specified:

(1) Tolerance shall be as in the following table:


Unit: mm

Type
Vertical Horizontal
Item
Elevation 3.0
Position 3.0
0.8/1000
Perpendicularity
(And not more than 19 mm)
0.8/1000
Level
(And not more than 19 mm)

(2) Elevation shall be measured on the basis of level marking on the foundation.

(3) Position shall be measured on the basis of center marking of the foundation.

4.2 Priority Criteria

4.2.1 When the criteria stipulated in Par. 4.1 above interfere each other, the following order of priority may be given:

(1) Vertical equipment

(a) Perpendicularity
(b) Position
(c) Elevation

(2) Horizontal equipment

(a) Horizontality
(b) Position
(c) Elevation

4.2.2 Regardless of the above priority, where an equipment is connected directly to special piping or another
equipment, relative position and elevation shall be given the priority.
STANDARD ENGINEERING
SPECIFICATION
PT. Gemilang Karya Mandiri

INSTALLATION OF VESSELS & HEAT EXCHANGERS


Doc. No : Rev. 0 Page 6 of 7

4.3 Alignment to Vertical Equipment

Alignment of vertical equipment shall be performed on 3 points from top to bottom for each vertical line on two
orientation crossing at right angles, in principle.

ORIENTATION

0
TOP
315 45

MIDDLE

270 90

BOTTOM = 0
225 135

180
A
EL. BASE LINE

4.4 Alignment of Skid-mounted Equipment

Alignment of skid-mounted equipment shall be performed for horizontality, position and elevation of skid-base.
Alignment check for each component is not required.

4.5 Alignment of Stacking-type Equipment

4.5.1 Alignment of stacking-type equipment shall be performed based on relative position and elevation of connecting
nozzles, adjusting by placing shim plates between base plates of lower equipment and upper equipment.

4.5.2 In the case of flange connection, applying paste on gaskets, inserting gaskets and bolt tightening shall be
confirmed.
STANDARD ENGINEERING
SPECIFICATION
PT. Gemilang Karya Mandiri

INSTALLATION OF VESSELS & HEAT EXCHANGERS


Doc. No : Rev. 0 Page 7 of 7

5. ASSEMBLING OF ACCESSORIES

5.1 Internal Parts

Installation of internal parts such as, main beam, distributor, demister, grating, etc. shall be performed in
accordance with drawing, with consideration of work sequence for catalyst/packing loading or tray assembly
work.

5.2 Platform and Ladder

5.2.1 Platforms and ladders may be mounted any time before or after the installation of the equipment. However,
when mounted before installation, it shall be confirmed that those will not affect the erection work of equipment.

5.2.2 When platforms and ladders are fixed to vertical towers and vessels subject to expansion/contraction, slot holes
of platforms, ladders, or lugs and loosening of nuts shall be confirmed.

5.2.3 Correct setting of step bolts and washers shall be checked.

5.2.4 When deformation of checker plates of platform floor is found, repair shall be carried out by heating or
reinforcing.

5.2.5 Welding slag of platform and ladders shall be completely removed by hammer.

5.2.6 When handrails are assembled by welding at site, the weld bead shall be finished flush by grinding.

5.2.7 Smooth movement and correct position of safety gate (bar) shall be checked.

5.2.8 For cold service equipment, insulation plates or washers shall be inserted between lug and platform/ladder.

5.3 Davit

5.3.1 Davits shall be mounted in accordance with drawings.

5.3.2 After mounting of davits, free movement shall be checked.