MATINDOK GAS

DEVELOPPMET
PROJECT PT. Gemilang Karya Mandiri

EQUIPMENT INSTALLATION
Doc. No : GKM PYK MTD -001 Rev. 0 Page 1 of 9

GENERAL REQUIREMENT IN EQUIPMENT

INSTALLATION

Rev Status Issue Date Reason for Issue Prepared Checked Approved Project Project
Engineer Manager

Contractor Approvals COPI Approvals

 MATINDOK GAS
DEVELOPPMET
PROJECT PT. Gemilang Karya Mandiri

EQUIPMENT INSTALLATION
Doc. No : GKM PYK MTD -001 Rev. 0 Page 2 of 9
CONTENTS

PAGE

1. GENERAL
1.1 Scope 3
1.2 Related Engineering Specifications 3
1.3 Manufacturers Installation Manual 3

2. TREATMENT OF FOUNDATION AND ANCHOR BOLTS

2.1 Preparation of Foundation 3

3. PREPARATION FOR INSTALLATION

3.1 Liners and Shim Plates 4
3.2 Mortar Pad 5

4. GENERAL REQUIREMENT FOR INSTALLATION

4.1 Installation 6
4.2 Grouting 6

5. CARE FOR SPECIAL EQUIPMENT

5.1 Stainless Steel Equipment 8
5.2 Rubber Lined Equipment 8
5.3 Nitrogen Sealed Equipment 8
5.4 Accessories and Instruments 8
 MATINDOK GAS
DEVELOPPMET
PROJECT PT. Gemilang Karya Mandiri

EQUIPMENT INSTALLATION
Doc. No : GKM PYK MTD -001 Rev. 0 Page 3 of 9
1. GENERAL

1.1 Scope

This Specification covers general requirements for the installation of equipment, such as vessels, heat
exchangers, other static equipment, and rotating machines, which may be included in the Matindok gas
development Project

1.2 Related Engineering Specifications

The related Engineering Specifications to supplement this specification are as follows:

- INSTALLATION OF VESSELS & HEAT EXCHANGERS

- TRAY ASSEMBLING WORK
- INSTALLATION OF PUMPS & BLOWERS
- INSTALLATION OF COMPRESSORS AND TURBINES

1.3 Manufacturers Installation Manual

For equipment where installation manuals are provided by the manufacturer and approved by Wika Thecnip,
inspection and test shall be carried out in accordance with the manufacturers installation manuals.

2. TREATMENT OF FOUNDATION AND ANCHOR BOLTS

2.1 Preparation of Foundation

2.1.1 Center line marking and level marking of foundation or structural steel shall be checked prior to
commencement of works.

2.1.2 Major dimensions and position of anchor bolts or anchor pockets shall be checked. Center and alignment
of anchor bolts shall be within the following tolerance:

Level 3
mm Position
3 mm

2.1.3 Treatment for the surface of the foundation, such as chipping and fitting, shall be carried out in consideration
of following points:-

(1) Remove foreign materials, especially oil and rust.

(2) Chip the surface to remove laitance, to give good adhesion and to avoid cracking, peeling off, etc.,
of grouting mortar.

2.1.4 When the equipment is installed on structural steel, the contact surface of structural steel to equipment base
plate shall be checked and confirmed free from foreign materials. If it fouls on welded joint of structural
steel, welding reinforcement shall be ground off flush.

2.1.5 Winding pipes, when those are used for anchor pocket, shall be cut off prior to works. Templates shall
be removed. Cutting slag shall be removed completely.

3. PREPARATION FOR INSTALLATION

3.1 Liners and Shim Plates

 MATINDOK GAS
DEVELOPPMET
PROJECT PT. Gemilang Karya Mandiri

EQUIPMENT INSTALLATION
Doc. No : GKM PYK MTD -001 Rev. 0 Page 4 of 9

3.1.1 In general, liners to be used shall be made of carbon steel, and shim plates to be used shall be made of
austenitic stainless steel or brass plates. However, shim plates made of brass plate shall not be used for
ammonia or acid service equipment, unit, or area.

3.1.2 Dimensions of liners shall be as per Table 3.1.2.

Table
3.1.2

Thickness of Liner Minimum 9 mm

Width of Liner Minimum 50 mm
Length of Liner 20 to 40 mm longer than the width of
base plate of equipment
Gradient of Wedge Liner 1/30 - 1/40

3.1.3 Liners shall be so arranged that the load of the equipment is uniformly and exactly distributed to the
foundation. Liners shall be placed as near as possible to and both sides of, each anchor bolt.

3.1.4 The allowable stress on liner contact area on concrete shall be 40 kgf/cm2 {390 N/cm2}. Calculation of the
load shall be by the following formula;

a = W
NLB

where,

a : Stress
(kgf/cm2){N/cm2} N :
Number of liner
L : Length of liner
(cm) B : Width of
liner (cm)
W : Erection load of equipment (kgf){N}

3.1.5 When placing of liners both sides of anchor bolts is not possible due to limited space between anchor
bolts, a liner shall be placed at the center of neighboring anchor bolts.

3.1.6 Distance between liners shall be a maximum of 800 mm for static equipment, and a maximum of 500 mm
for rotating equipment.

3.1.7 In cases where only flat liners are used for alignment, no more than a maximum of 5 pieces shall be used in
any one stack.

3.1.8 Shim plates placed on flat liners for alignment of very small adjustment shall be less than 1 mm thickness of
one shim plate.

3.1.9 Where the liners are used in multi-layers, they shall be tack welded to each other after completion of alignment
of the equipment.

3.1.10 Surface of straight liners need no machining. Gradient surface of wedge liners shall be finished smoothly
by machining. All the corners of liner shall be rounded.

3.1.11 Wedge liners shall be set as per Fig. 3.1.11.

 MATINDOK GAS
DEVELOPPMET
PROJECT PT. Gemilang Karya Mandiri

EQUIPMENT INSTALLATION
Doc. No : GKM PYK MTD -001 Rev. 0 Page 5 of 9

3.1.12 When the equipment is installed on structural steel, elevation of top surface of structural steel shall be
adjusted using liners or shim plates, if required.

3.1.13 In the case of anchor pocket type foundation, temporary liners shall be placed near to anchor pockets. After
grouting of anchor pockets and curing, permanent liners shall be placed as near as possible to anchor bolts,
and temporary liners shall be removed.

3.1.14 Materials of liners shall be JIS G 3101 SS400, ASTM A36, unless otherwise specified.

3.2 Mortar Pad

3.2.1 Mortar pad may be applied in accordance with Table 4.2.1.

3.2.2 Dimension of mortar pad shall be as per Fig. 3.2.2.

B
Base Plate
A
Straight Liner

A : Width of base plate + 0 through 15 mm

B : Width of straight liner + 50 through 70
mm Length of straight liner + 50 through
70 mm
C : Width of straight liner + 100 through 140
mm Length of straight liner + 100 through
140 mm
D : Minimum 30 mm
 MATINDOK GAS
DEVELOPPMET
PROJECT PT. Gemilang Karya Mandiri

EQUIPMENT INSTALLATION
Doc. No : GKM PYK MTD -001 Rev. 0 Page 6 of 9
Fig.3.2.2
 MATINDOK GAS
DEVELOPPMET
PROJECT PT. Gemilang Karya Mandiri

EQUIPMENT INSTALLATION
Doc. No : GKM PYK MTD -001 Rev. 0 Page 7 of 9

4. GENERAL REQUIREMENT FOR INSTALLATION

4.1 Installation

4.1.1 Oil and other foreign matter on the surfaces of legs, bed, frame, etc., which would come in contact with grouting
mortar, shall be entirely removed.

4.1.2 Alignment shall be performed in accordance with the tolerance shown in the related Engineering Specifications.

4.1.3 Welding of weld-up type washers of anchor bolts shall be allowed only after the completion of alignment and
final tightening of anchor bolts.

4.1.4 Thread of anchor bolts shall be coated with grease to prevent galling of the thread before installation of
equipment.

4.1.5 After the installation, temporary attachments provided by manufacturer shall be removed. Lifting lugs and
tailing lugs shall be cut-off, when so requested in the drawings. For stainless steel equipment, proper protection
on equipment body shall be provided before cutting off lugs.

4.1.6 Welding work for pressure parts shall be performed by welders qualified in accordance with the related
specifications, codes and standard. Welding work for non-pressure parts including structural welding, welding
for washers, etc. shall be performed by welders qualified by Toyo.

4.2 Grouting

4.2.1 Before grouting, anchor bolts shall be cleaned from oil, where in contact with grout, and also anchor pockets
shall be cleaned from water and foreign materials.

4.2.2 For foundation of vertical equipments having skirt at bottom, adequate numbers of drain pipes shall be provided
inside of grouting.

4.2.3 Before grouting, chipping and cleaning of foundation surface shall be confirmed. Water shall be sprayed onto
concrete, soaking for 20 to 30 minutes before grouting.

4.2.4 The grouting mortar shall be poured into the gap between equipment and foundation as referred in Table 4.2.1.
Grout mortar shall be poured not to form any air pocket. Vent tubes shall be provided to prevent air pocket
forming, when required.

4.2.5 Mixing ratio of grouting mortar shall be as specified in Table 4.2.2 Standards of Mixing Ratio of Mortar.

4.2.6 For open frame-type skid equipment, grouting mortar shall be poured upto the top level of the skid to prevent
rain water from accumulating in the skid.
 MATINDOK GAS
DEVELOPPMET
PROJECT PT. Gemilang Karya Mandiri

EQUIPMENT INSTALLATION
Doc. No : GKM PYK MTD -001 Rev. 0 Page 8 of 9

Table 4.2.1
Anchor Pocket Base & Frame
Mortar Pad
Grouting Grouting
Ordinary Non-Shrink Ordinary Non-Shrink Ordinary Non-Shrink
Mortar Mortar Mortar Mortar Mortar Mortar
(I) Mortar Pad or Static Equipment such as
x x x
Liner Type Tank, Tower and H. Ex.
Rotating Equip-ment
x x x
such as Pump, Blower
Heavy Rotating
Equipment such as
As per Specific Job Requirements
Compressor, Steam
Turbine
(II) Manufacturers
All Equipment By Manufacturers Specification/Instruction
Standard

Notes: Symbol in above Table

: Applicable
x : Not applicable

Table 4.2.2
Mixing Ratio Mixing Ratio (in weight) Weight %
Specification Ordinary of Water against CuringTime
Sand Gravel
of Grouting Cement Cement
Ordinary 7 days
Mortar Pad 1 1 < 30
Cement or more
Grouting of Ordinary Depth of Anchor up to 300 1 2 40 - 50 7 days
Anchor Cement Box (mm) over 300 1 2 3 or more
Pocket
Grouting thickness
1 2
Grouting of Ordinary up to 100 mm 40 - 50 7 days
Frame of Cement Grouting thickness or
1 2 3
Equipment up to 100 mm more

Notes: 1 The above table shows, as reference, the standard of mixing ratio, water % against cement and
curing time of mortar, which shall be used for mortar pad, grouting of anchor bolts, liners and frame
of equipment.

2 Standard of materials for making mortar shall be as shown below and be free from harmful or
detrimental substances such as alkali, acid, oil, salt, etc.

(1) Portland cement shall be used as ordinary cement.

(2) Clean sand with grain size of between 0.3 mm and 2.5 mm shall preferably be used.
(3) Clean gravel with grain size of 5 mm to 10 mm shall preferably be used.
(4) Water to be used shall not contain detrimental substances as mentioned above, or solid matter.

3 Mixing and pouring of ordinary cement shall be performed at ambient temperature of over 5 C.

4 Where the use of non-shrink cement or epoxy grout material is specified, the extent of application,
mixing ratio, etc. shall be in accordance with the manufacturers installation manual.
 MATINDOK GAS
DEVELOPPMET
PROJECT PT. Gemilang Karya Mandiri

EQUIPMENT INSTALLATION
Doc. No : GKM PYK MTD -001 Rev. 0 Page 9 of 9

5. CARE FOR SPECIAL EQUIPMENT

5.1 Stainless Steel Equipment

5.1.1 For the transportation, lifting, installation, assembling, etc., of equipment made of stainless steel (including
stainless steel lined/cladded equipment), the use of galvanized and/or zinc coated/painted tools and tackle such
as, but not limited to wire sling, stay wire rope, scaffolding, protection wire-net and its stay wire, etc. is
prohibited to contact directly the surface (either outside or inside) of the equipment.

5.1.2 Outside surface of stainless steel equipment shall be washed by fresh water at site before installation, when the
equipment was ocean transported in bare condition.

5.2 Rubber Lined Equipment

Water shall be filled in rubber lined equipment or shield cover shall be provided around the equipment, as a
protection against heating due to sunshine, when so requested in manufacturers installation manual.

5.3 Nitrogen Sealed Equipment

For the equipment supplied in nitrogen sealed condition, nitrogen sealing shall be maintained until piping
connection.

5.4 Accessories and Instruments

All accessories and instruments, which may be damaged during the works, shall be dismantled and hand over to
wika