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International Journal of Multiphase Flow 36 (2010) 293302

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International Journal of Multiphase Flow


j o u r n a l h o m e p a g e : w w w . e l s e v i e r . c o m / l o c a t e / i j m u l fl o w

Prediction of the entrained liquid fraction in vertical annular gasliquid


two-phase ow
Andrea Cioncolini 1, John R. Thome *
Heat and Mass Transfer Laboratory, cole Polytechnique Fdrale de Lausanne, EPFL-STI-IGM-LTCM, Station 9, 1015 Lausanne, Switzerland

a r t i c l e i n f o a b s t r a c t

Article history: The study considers the prediction of the entrained liquid fraction in adiabatic gasliquid annular two-
Received 23 September 2009 phase ow in vertical pipes. Nine empirical correlations have been tested against an experimental data
Received in revised form 23 November 2009 bank drawn together in this study containing 1504 points for 8 different gasliquid combinations and
Accepted 29 November 2009
19 different tube diameters from 5.00 mm to 57.1 mm. The correlation of Sawant, Ishii and Mishima
Available online 5 December 2009
and the one of Oliemans, Pots and Tromp were found to best reproduce the available data. A new cor-
relating approach, derived from both physical intuition and dimensional analysis and capable of provid-
Keywords:
ing further physical insight into the liquid lm atomization process, was proposed and worked better
Annular two-phase ow
Entrainment
than any of the existing methods. This new correlation is based on the core ow Weber number that
Entrained liquid fraction is also a controlling dimensionless group in determining the wall shear stress and associated frictional
Liquid lm atomization pressure gradient of annular ows.
2009 Elsevier Ltd. All rights reserved.

1. Introduction fraction, focusing in particular on adiabatic annular two-phase


upow.
Annular two-phase ow, characterized by the presence of a An experimental database containing 1504 measurements of
continuous liquid lm owing on the channel wall and surround- the entrained liquid fraction in annular two-phase ow has been
ing a central gas core laden with entrained liquid droplets, is one collected from the open literature. The database is used to assess
of the most frequently observed ow regimes in practical applica- the predictive capability of nine empirical correlations of frequent
tions involving gasliquid two-phase ow. use in practical applications. Finally, a new correlating approach
A crucial parameter in the analysis and modeling of annular based on both physical intuition and dimensional analysis is pro-
ows is the fraction of liquid entrained as droplets in the gas core, posed, yielding a new correlating equation that outperforms the
dened as the ratio of the entrained liquid droplets mass ow rate existing correlations and provides further physical insight into
to the total liquid mass ow rate. The entrained liquid fraction is the physics of the liquid entrainment process.
thus a ow parameter bounded between 0 and 1, with values close
to 0 identifying annular ows with an almost perfect segregation 2. Experimental database description
between liquid and gas, while a value of 1 corresponds to the dis-
appearance of the liquid lm and thus marks the transition from The main details regarding the experimental annular ow data-
annular ow to dispersed mist ow. base collected from the open literature are summarized in Table 1.
An accurate knowledge of the entrained liquid fraction is essen- All data refer to adiabatic gasliquid (or vaporliquid) annular
tial in most thermalhydraulics predictions, including the onset of two-phase ow through circular pipes in vertical upow. A ow re-
dryout in boiling channels, post-dryout heat transfer and the effec- gime double-check with the ow map of Hewitt and Roberts
tiveness of nuclear reactor core cooling during transient and acci- (1969) is included in Fig. 1. As can be seen, any contamination of
dent scenarios. the collected data from ow regimes other than annular ow
The purpose of the present study is to rst assess the accuracy should be negligible. The collected data cover 8 different gasliquid
of leading empirical correlations for predicting the entrained liquid combinations, including both single-component saturated uids
such as watersteam and refrigerants R113 and R12 and two-com-
ponent uids, such as waterair, R140aair, ethanolair, waterhe-
lium and siliconair. The experimental data cover 19 different
* Corresponding author. Tel.: +41 21 693 5981; fax: +41 21 693 5960.
E-mail addresses: andrea.cioncolini@ep.ch (A. Cioncolini), john.thome@ep.ch
values of tube diameter, ranging from 5.00 mm to 57.1 mm.
(J.R. Thome). Annular two-phase ows can be quite slow in reaching fully
1
Tel.: +41 21 693 5984; fax: +41 21 693 5960. developed ow conditions, and some inlet effects can be present

0301-9322/$ - see front matter 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijmultiphaseow.2009.11.011
294 A. Cioncolini, J.R. Thome / International Journal of Multiphase Flow 36 (2010) 293302

Table 1
Experimental annular ow data bank.

Reference Fluids d (mm) P (MPa) G (kgm2 s1) x e L/db No. points


a
Whalley et al. (1974) H2Oair 31.8 0.100.30 79792 0.100.90 0.150.96 590 158
R140aair

Gill et al. (1964, 1969)a H2Oair 31.8 0.100.30 44246 0.120.88 0.030.70 167520 43
Brown (1978)a H2Oair 31.8 0.170.31 160320 0.330.66 0.420.86 420 30
Cousins et al. (1965)a, Cousins and Hewitt (1968a,b)a H2Oair 9.53;31.8 0.140.41 107477 0.150.82 0.030.65 230480 123
Minh and Huyghe (1965)a H2Oair
Ethanolair 6.00;12.0 0.200.80 1121293 0.030.90 0.020.87 na 102
Hewitt and Pulling (1969)a H2Osteam 9.30 0.240.45 297 0.140.75 0.010.68 390 72
Keeys et al. (1970)a H2Osteam 12.6 3.56.9 13132763 0.250.68 0.650.86 290 18
Singh et al. (1969)a H2Osteam 12.5 6.98.3 518973 0.270.93 0.120.82 180 39
Wrtz (1978)a H2Osteam 10.0;20.0 3.09.0 5003000 0.080.70 0.120.92 450900 93
Nigmatulin et al. (1977)a H2Osteam 13.3 1.010.0 5004000 0.100.90 0.070.98 300 45
Lopez de Bertodano et al. (2001) R113 10.0 0.320.53 2051089 0.350.90 0.180.90 350 48
Han et al. (2007) H2Oair 9.52 0.10 182347 0.100.28 0.020.07 166 30
Okawa et al. (2005) H2Oair 5.00 0.100.76 2651939 0.050.77 0.050.70 320 170
Sawant et al. (2008) H2Oair 9.40 0.100.40 123968 0.090.90 0.080.75 210 59
Jepson et al. (1989) H2Oair 10.3 0.15 54221 0.070.75 0.010.26 291 49
H2OHe
Azzopardi and Zaidi (2000) H2Oair 38.0 0.15 47155 0.210.73 0.120.50 118 28
Wallis (1962) H2Oair
Siliconair 15.9 0.100.40 58374 0.040.73 0.010.90 na 112
Schadel et al. (1990) H2Oair 25.4;42.0;57.1 0.15 51316 0.350.91 0.100.77 150 64
Jagota et al. (1973) H2Oair 25.4 0.200.40 135591 0.120.69 0.050.54 150261 76
Mayinger and Langner (1976) R12 14.0 1.10 3001000 0.300.90 0.050.80 357 16
Hinkle (1967) H2Oair 12.6 0.200.60 150730 0.140.71 0.020.46 121262 129
a
Data included in the AERE Harwell data bank.
b
Distance of test section inlet from mixer (two-component ows) or preheater (saturated ows).

5
10
Vapor Superficial Momentum Flux [kg/ms ]
2

ANNULAR

4
10

3
10

WISPY ANNULAR
2
10

CHURN
SLUG

1
10 -1 0 1 2 3 4
10 10 10 10 10 10
2
Liquid Superficial Momentum Flux [kg/ms ]

Fig. 1. Flow regime double-check.

up to 100300 tube diameters from the inlet (Wolf et al., 2001). As normally identied as the liquid lm mass ow rate. Unfortu-
can be seen from Table 1, most of the experimental rigs have been nately, the plateau is not always well pronounced (Azzopardi and
designed with calming sections long enough to signicantly damp Zaidi, 2000), so that the results can be somewhat subjective and
out any dependence on inlet conditions. As such, inlet effects are not that accurate. Also, Sekoguchi and Tanaka (1985) noted a po-
not considered in the present study. tential effect of the extraction porous tube length on the results.
The most frequently used experimental techniques for measur- As the liquid lm ows over the porous surface through which it
ing the entrained liquid fraction are the liquid lm removal meth- is being sucked out, its thickness decreases, and so does the
od and the sampling method. In the liquid lm removal method, entrainment, while the deposition of droplets from the core ow
the annular liquid lm is extracted from the test tube, typically continues. As such, a long extraction tube is likely to perturb the
through a porous wall section, together with a fraction of the gas annular ow that is being analyzed, thus affecting the measure-
ow rate. During the tests, the amount of mixture extracted is ments. On the other hand, a short extraction tube would minimize
gradually increased, while the extracted mass ow rates of both li- the perturbation of the ow, at the expense of a potential incom-
quid and gas are measured at each stage. If the measurements are plete extraction of the liquid lm. In the sampling probe method,
plotted as extracted liquid mass ow rate versus extracted gas a small diameter sampling tube facing upstream is inserted into
mass ow rate, the data typically show a plateau, which is the test section and part of the core ow is sucked out. Gas and
A. Cioncolini, J.R. Thome / International Journal of Multiphase Flow 36 (2010) 293302 295

entrained droplets are then separated and their mass ow rates where x is the vapor quality and G is the total mass ux. The expo-
measured. The process is repeated at a suitable number of points nents b0b9 appearing in Eq. (1) are summarized in Table 2 as func-
in the radial direction in the pipe cross-section, and the entrained tion of the liquid lm Reynolds number, which is dened as follows:
liquid mass ow rate is nally estimated from integrating the local
values obtained. The greatest difculty in using the sampling probe Gd
Relf 1  e1  x 3
method is the determination of the location of the interface be- ll
tween gas core and liquid lm, which normally is wavy. If the sam-
A constraint to the values of the exponents b0b9 in Eq. (1) is
pling probe is set too close to the interface, it may pick up liquid
that the right-hand side of Eq. (1) forms a dimensionless group.
from the crests of the waves travelling on the liquid lm, thus
As can be seen in Eq. (3), the liquid lm Reynolds number depends
affecting the measurements. Besides, when measuring low en-
on the fraction of liquid entrained e, so that an iterative calculation
trained liquid fraction values, the evaporation of the collected
is required. Operatively, a rst order estimate for e is obtained
droplets may affect the measurements (Azzopardi and Zaidi,
using the values b0b9 from Table 2 which are applicable irrespec-
2000). Further experimental techniques of less frequent use for
tive of the liquid lm Reynolds number. The Reynolds number of
measuring the entrained liquid fraction are the optical method
the liquid lm can then be calculated, and the estimate for e
and the tracer method. In the optical method, used by Azzopardi
accordingly rened. The procedure is then repeated, with 23 steps
and Zaidi (2000), the liquid lm is removed through a porous wall
typically required to converge.
and the droplet concentration in the gas core is deduced from the
In the method proposed by Sawant et al. (2009), the entrained
scattering of a beam of light shown through the cloud of droplets.
liquid fraction e is predicted as follows:
In the tracer method, used by Jagota et al. (1973) and by Han et al.
(2007) together with a specially designed liquidgas separator, a e h i
tracer liquid is introduced into the liquid lm. The fraction of liquid tanh 2:31  104 Re0:35
l We  Wecrit 1:25 4
emax
entrained is then deduced from monitoring the tracer concentra-
tion downstream of the injection point. where the maximum entrained liquid fraction emax is calculated as:
In conclusion, measuring the entrained liquid fraction is a very
0:95
challenging task. The most frequently used experimental tech- 13N0:5
l 0:3Rel  13N0:5
l
niques are quite invasive and can signicantly perturb the annular emax 1  5
Rel
two-phase ow that is being analyzed. As such, a part of the avail-
able experimental data might be affected by considerable uncer- The viscosity number Nl, the liquid Reynolds number Rel and
tainties, and signicant scatter can be expected when merging the Weber number We are dened as:
data from different studies. s!0:5
r ql Jl d
N l ll q l r ; Rel ;
3. Empirical correlations gql  qg ll
2
!0:25
In this study, the correlations of Paleev and Filippovich (1966), qg Jg d ql  qg
We 6
Wallis (1968), Oliemans et al. (1986), Ishii and Mishima (1989), r qg
Nakazatomi and Sekoguchi (1996), Utsuno and Kaminaga (1998),
Pan and Hanratty (2002) and Sawant et al. (2008, 2009) are consid- The critical Weber number Wecrit is calculated as indicated in
ered. In what follows, the correlations of Oliemans et al. (1986) and Eq. (6), where the following critical supercial gas velocity Jgcrit is
the correlation of Sawant et al. (2009), which will be shown to best used in place of the supercial gas velocity Jg:
reproduce the available database, are discussed. Further details on
the other correlations and their implementation can be found in 11:78Rel0:3 N0:8
l
J gcrit q () Rel 6 1635
the Electronic Annex in the online version of this article. ll q g
r ql
According to Oliemans et al. (1986), the entrained liquid frac- 7
tion e is predicted as follows: N0:8
l
J gcrit q
q
() Rel P 1635
ll g
e b
10b0 qbl 1 qbg2 lbl 3 lbg4 rb5 d 6 J bl 7 J bg8 g b9 1 r ql
1e
Besides using empirical correlations, the entrained liquid frac-
where ql, qg, ll and lg are the liquid and vapor densities and viscos- tion can also be predicted with mechanistic models, where the rate
ities, respectively, r is the surface tension, d is the tube diameter, g of liquid atomization from the liquid lm and the rate of droplet
is the acceleration of gravity and Jl and Jg are the supercial liquid deposition onto the liquid lm are separately modeled. Although
and gas velocities: mechanistic models are not explicitly considered in the present
study, some limited assessment of existing correlations for predict-
1  xG xG
Jl ; Jg 2 ing the rates of entrainment and deposition is provided in the Elec-
ql qg tronic Annex available in the online version of this paper.

Table 2
Parameters for Oliemans et al. correlation.

Relf b0 b1 b2 b3 b4 b5 b6 b7 b8 b9
All values 2.52 1.08 0.18 0.27 0.28 1.80 1.72 0.70 1.44 0.46
1023  102 0.69 0.63 0.96 0.80 0.09 0.88 2.45 0.91 0.16 0.86
3  102103 1.73 0.94 0.62 0.63 0.50 1.42 2.04 1.05 0.96 0.48
1033  103 3.31 1.15 0.40 1.02 0.46 1.00 1.97 0.95 0.78 0.41
3  103104 8.27 0.77 0.71 0.13 1.18 0.17 1.16 0.83 1.45 0.32
1043  104 6.38 0.89 0.70 0.17 0.55 0.87 1.67 1.04 1.27 0.07
3  104105 0.12 0.45 0.25 0.86 0.05 1.51 0.91 1.08 0.71 0.21
296 A. Cioncolini, J.R. Thome / International Journal of Multiphase Flow 36 (2010) 293302

4. Results lm that slides along the channel wall. Liquid atomization pro-
cesses are frequently used in industry, anytime it is required to in-
The comparison of the measured entrained liquid fraction data crease the interfacial area to enhance the transfer processes that
versus the empirical correlation predictions is presented in the Fig- take place across the gasliquid interface, and as such have been
ures included in the Electronic Annex in the online version of this extensively investigated. Liquid atomization processes differ typi-
article. Here, Figs. 6 and 7 to be discussed later on show the results cally in the way the energy required to drive the liquid disintegra-
for the best two methods. The statistical comparisons between tion is provided. Of special interest here for annular two-phase
measured data and predictions are reported in Tables 3 and 4. In ow modeling is the liquid atomization induced by the interaction
Table 3, in particular, the entire databank is considered, while Ta- of the liquid with a high velocity gas stream, which provides the
ble 4 is limited to entrained liquid fraction values above 0.5 (478 energy for the liquid disintegration in the form of kinetic energy.
points out of a total of 1504, corresponding to 31.8% of the entire Although these kind of liquid atomization processes are consider-
databank). The threshold of 0.5 used here is selected to segregate ably complicated and possibly not yet completely claried, it is
annular ows where the majority of the liquid phase is transported commonly accepted that the liquidgas aerodynamic interaction
as entrained droplets, with the purpose to assess the correlations plays a major role in the liquid disintegration process (Reitz and
predictive capability not only in general terms but also in situa- Bracco, 1982; Crowe, 2006). The dimensionless group that is typi-
tions of potential interest for dryout prediction and modeling. Dif- cally used to capture the aerodynamic interaction is a Weber num-
ferent thresholds, such as 0.4 or 0.6, yield similar results (the ber, which represents the ratio of the disrupting aerodynamic force
corresponding Tables with the statistical comparisons are included to the surface tension retaining force. In the case of a liquid circular
in the Electronic Annex in the online version of this article). jet atomized by a coaxial gas stream, for example, the Weber num-
Thresholds bigger than 0.6 do not allow the segregation of enough ber would take the following form:
data for a signicant assessment. In the present study, the empir-
qg V 2rel djet
ical correlations are ranked on the basis of their mean absolute per- We 8
centage error. If two correlations yield comparable values of the r
mean absolute percentage error (difference within 1%), then the where qg is the gas density, Vrel is the relative velocity between the
ranking is done according to the percentage of data captured with- gas stream and the liquid jet and djet is the jet diameter. As such,
in 15%,30% and 50%. From inspection of Table 3, covering the assuming that an annular ow can be regarded as a particular form
entire database, it can be seen that the best predictions are given of liquid atomization process mostly induced by the aerodynamic
by the correlation of Sawant et al. (2009), with a mean absolute interaction of the droplet-laden gas core with the liquid lm, a
percentage error of 35.0% and almost 6 points out of 10 predicted potentially good candidate to correlate the entrained liquid fraction
to within 30%, followed by the correlation of Ishii and Mishima would be a properly dened Weber number. As a matter of fact, the
(1989) and that of Pan and Hanratty (2002). From inspection of majority of the empirical correlations considered here make use of a
Table 4 with entrained liquid fraction values above 0.5, on the Weber number in some form. In the present study, in particular, the
other hand, the best predictions are given by the correlation of following form of the Weber number is considered, namely the core
Oliemans et al. (1986), with a mean absolute percentage error of ow Weber number:
17.3% and 8 points out of 10 predicted to within 30%, followed
by the correlations of Sawant et al. (2008, 2009). qc V 2c dc
Wec 9
r

5. New prediction method where qc is the droplet-laden gas core density, Vc is the core ow
velocity and dc is the core ow hydraulic diameter. This form of
In what follows, a new correlating approach for the entrained the Weber number was found to be the controlling dimensionless
liquid fraction is proposed. In particular, the new correlation is de- group in determining annular ow wall shear and frictional pres-
rived heuristically using physical intuition. Successively, in Section sure gradient (Cioncolini et al., 2009b), so that its use here appears
6, dimensional analysis will be used to rene the results and better to be a promising starting point. As described by Cioncolini et al.
support the conclusions already obtained. (2009b), the accurate evaluation of the core ow Weber number
Annular two-phase ows can be regarded as a special form of a Wec requires the estimate of the average liquid lm thickness.
liquid atomization process, where a high velocity conned spray, According to them, however, a simplied but reasonably accurate
composed by the gas and entrained liquid droplets, ows in the estimate can be obtained from the void fraction e and the liquid
center of the channel dragging and atomizing an annular liquid droplet hold-up c values. In particular, the core ow hydraulic
diameter dc can be calculated as follows:
p
dc  d e c  ec 10
Alf = (1- )(1-)A
where d is the tube diameter. As schematically indicated in Fig. 2,
the void fraction e represents the fraction of the channel cross-sec-
tional area occupied by the gas phase, while the liquid droplet hold-
Ag = A
up c represents the fraction of the liquid phase cross-sectional area
occupied by the entrained droplets. The void fraction e is predicted
according to Woldesemayat and Ghajar (2007):
Ale = (1-)A !n  0:1
Jg J qg
e ; C0 1 l ; n
C 0 J g V drift Jg ql
 0:25
gdr1 cos hql  qg Patm
V drift 2:9 1:22 1:22 sin h P
2
ql
Fig. 2. Schematic representation of the cross-sectional area A split among the 11
phases.
A. Cioncolini, J.R. Thome / International Journal of Multiphase Flow 36 (2010) 293302 297

0.9

0.8

Entrained Liquid Fraction


0.7

0.6

0.5

0.4

0.3
Eq. (18) Eq. (17)
0.2

0.1

0 2 3 4 5
10 10 10 10
Core Flow Weber Number

Fig. 3. Entrained liquid fraction vs. core ow Weber number.

0
10
Entrained Liquid Fraction: Experimental

-1
10

+ 50%

-2
10

- 50%

-2 -1 0
10 10 10
Entrained Liquid Fraction: Predicted

Fig. 4. Entrained liquid fraction: measured data vs. predictions of Eq. (17).

0
10
Entrained Liquid Fraction: Experimental

-1
10

+ 50%

-2
10
- 50%

-2 -1 0
10 10 10
Entrained Liquid Fraction: Predicted

Fig. 5. Entrained liquid fraction: measured data vs. predictions of Eq. (18).

where the numerical constant 2.9 appearing in Eq. (11) has the zontal ow), Patm is atmospheric pressure and P is the system pres-
dimension m0.25, h is the channel inclination angle (h = 0 for hori- sure. The liquid droplet hold-up c is estimated neglecting the slip
298 A. Cioncolini, J.R. Thome / International Journal of Multiphase Flow 36 (2010) 293302

0
10

Entrained Liquid Fraction: Experimental -1


10

+ 50%

-2
10
- 50%

-2 -1 0
10 10 10
Entrained Liquid Fraction: Predicted

Fig. 6. Entrained liquid fraction: measured data vs. predictions of Sawant et al. (2009) correlation, Eq. (4).

0
10
Entrained Liquid Fraction: Experimental

-1
10

+ 50%

-2
10
- 50%

-2 -1 0
10 10 10
Entrained Liquid Fraction: Predicted

Fig. 7. Entrained liquid fraction: measured data vs. predictions of Oliemans et al. (1986) correlation, Eq. (1).

Table 3 Table 4
Statistical comparison between experimental data and correlations: entire database Statistical comparison between experimental data and correlations: entrained liquid
(1504 points). fraction values e above 0.5 (478 points out of 1504, 31.8% of entire database).

(1) (2) (3) (4) (5) (1) (2) (3) (4) (5)
Oliemans et al. (1986) 56.7 46.1 35.2 51.8 69.7 Oliemans et al. (1986) 17.3 10.3 58.6 81.2 92.0
Ishii and Mishima (1989) 37.8 2.9 29.6 55.5 75.1 Ishii and Mishima (1989) 29.4 8.0 27.8 60.5 84.1
Paleev and Filippovich (1966) 193 137 12.2 23.8 33.4 Paleev and Filippovich (1966) 48.9 9.5 19.5 39.1 55.4
Wallis (1968) 94.8 73.4 15.3 29.1 46.3 Wallis (1968) 31.6 7.6 22.0 49.4 81.8
Nakazatomi and Sekoguchi (1996) 192 161 7.2 16.6 33.6 Nakazatomi and Sekoguchi (1996) 44.7 3.0 10.2 27.8 58.6
Pan and Hanratty (2002) 40.4 33.1 28.5 54.8 72.7 Pan and Hanratty (2002) 30.6 28.3 31.0 63.6 80.7
Sawant et al. (2008) 42.8 4.7 37.4 56.9 74.8 Sawant et al. (2008) 25.2 17.2 48.3 66.9 82.2
Sawant et al. (2009) 35.0 21.5 35.8 57.7 71.1 Sawant et al. (2009) 27.5 23.4 43.9 65.7 79.7
Utsuno and Kaminaga (1998) 217 209 9.3 11.5 15.5 Utsuno and Kaminaga (1998) 71.9 69.6 24.3 27.0 29.9
Present study Eq. (17) 40.4 17.4 31.4 54.4 73.1 Present study Eq. (17) 15.9 10.9 52.3 87.9 99.4
Present study Eq. (18) 35.6 6.0 34.6 59.8 78.4 Present study Eq. (18) 16.2 10.8 52.1 87.4 99.2
Pn jeexp ecal j Pn jeexp ecal j
(1) Mean absolute percentage error (%) 100 n 1 eexp . (1) Mean absolute percentage error (%) 100 n 1 eexp .
Pn eexp e Pn eexp e
(2) Mean percentage error (%) 100
n 1 eexp .
cal
(2) Mean percentage error (%) 100
n 1 eexp .
cal

(3) Percentage of experimental data within 15%. (3) Percentage of experimental data within 15%.
(4) Percentage of experimental data within 30%. (4) Percentage of experimental data within 30%.
(5) Percentage of experimental data within 50%. (5) Percentage of experimental data within 50%.
A. Cioncolini, J.R. Thome / International Journal of Multiphase Flow 36 (2010) 293302 299

between the entrained liquid droplets and the carrier gas phase as d 1 cg
e 1 bWec g ; d 16
follows: ln10

e 1  x qg where the parameters b, c and g have to be determined from the


ce 12
1e x ql experimental data solving a non-linear regression problem. If the
method of least-squares is used in tting the data, then the param-
The core ow velocity Vc is calculated as follows:
eters are found minimizing the sum of the squares of the residuals,
 2 yielding the following correlating equation:
x e1  xG d
Vc 13
qc dc  3:582
e 1 48:22Wec0:671 17
Finally, the core ow density qc is calculated as:
e From inspecting Fig. 3 it can be seen that in the region of low en-
qc 1  ec ql ec qg ; ec 14 trained liquid fraction values most of the data points cluster to-
e c1  e
gether. Some points, however, although exhibiting a similar trend
where ec is the droplet-laden gas core void fraction. to that of the rest of the data, are considerably shifted toward higher
The measured entrained liquid fraction values are displayed in values of the entrained liquid fraction. These points might be re-
Fig. 3 versus the core ow Weber number Wec (a further plot that garded as potential outliers, i.e. observations that are signicantly
differentiates among the different contributors to the experimental distant from the rest of the data and that, therefore, appear incon-
databank is included in the Electronic Annex in the online version sistent with the remainder of the data set. It is worth highlighting
of this article). As can be seen, the scatter in the data is signicant, that at present there is no rigid mathematical denition of what
as expected due to the already highlighted difculties in perform- constitutes an outlier, so that determining whether or not an obser-
ing entrainment measurements. Nonetheless, the data points clus- vation is an outlier is ultimately a subjective exercise. Traditionally,
ter reasonably well, clearly indicating a dependence of the the classical approach was to manually screen the databank to re-
entrained liquid fraction on the core ow Weber number. In partic- move any potential outlier. Besides being questionable, since iden-
ular, the measured data in Fig. 3 appear to collapse on a sigmoid tifying an outlier is somewhat subjective, the classical approach is
trend. becoming impractical as experimental databanks are becoming lar-
Sigmoid trends typically describe the evolution of dynamic sys- ger and larger.
tems characterized by a positive feedback in their early evolution, The main disadvantage of least-squares tting is its high sensi-
giving rise to an exponential growth, followed by a negative feed- tivity to outliers. Outliers have a large inuence on the t because
back in their later stage of evolution that damps the rate of growth squaring the residuals magnies the effect of these extreme points,
and brings the system to saturation. In the present case, in partic- so that even a few outliers can dramatically affect a least-squares
ular, the sigmoid trend in Fig. 3 can be interpreted as follows. For t. One possibility to mitigate the outliers inuence is the use of
low values of the core ow Weber number Wec, the entrained li- weighted least-squares tting: each data point in the database is
quid fraction e is very small, and the annular ow exhibits an al- given a weight that is successively used in the least-squares regres-
most perfect segregation between the phases. As Wec increases, e sion. Ideally, these weights should reect the quality of the data,
also increases, yielding an increase of the core ow density and ki- and should therefore be related to the experimental uncertainty
netic energy which, in turn, enhance the liquid atomization and of the measurements. Unfortunately, however, for most of the col-
trigger a further increase in e. A positive feedback sets up giving lected data the experimental uncertainties are not available. An-
rise to the initial exponential growth that can be seen in Fig. 3. other possibility to minimize the inuence of outliers is the use
As e increases, the liquid lm thickness decreases, leading eventu- of robust regression tting techniques, instead of least-squares t-
ally to a decrease of liquid atomization, since less and less liquid is ting. Robust tting techniques are forms of regression analysis de-
left available for further atomization. A negative feedback then sets signed to circumvent some of the limitations of the traditional
up, damping the system and bringing it to saturation for high Wec least-squares technique, specically the sensitivity to outliers. This
values, as can be seen in Fig. 3. A good candidate to capture a sig- is done using different, more appropriate metrics to evaluate the
moid trend and thus provide a correlation between e and Wec is the distance between observations and predictions. Although compu-
generalized logistic function (Jukic and Scitovski, 1996), which for tationally more demanding than traditional techniques, robust
a target variable bounded between 0 and 1 as e in the present case regression methods are expected to come into wider use in the
is a three parameter function that reads as follows: near future, due to their superior performance with respect to
cgx 1g least-squares estimates in many practical situations. As a matter
e 1 be ; b; c; g > 0 15
of fact, most statistical software packages already implement ro-
where c is the growth rate, b is related to the abscissa of maximum bust tting techniques (the results presented in this study have
growth and g is an asymmetry coefcient. Generalized logistic func- been obtained within the MATLAB numerical computing environ-
tions, such as Eq. (15), nd applications as tting functions in a wide ment, using built-in features only). In particular, the robust meth-
range of elds including biology, biomathematics, demography, od of least-absolute-residuals is used here. Instead of minimizing
economics, chemistry, statistics, medicine and articial intelligence. the sum of the squares of the residuals, as it is done with least-
Besides the generalized logistic function used here, however, other squares methods, this method minimizes the sum of the absolute
functions can be used to reproduce a sigmoid trend, such as the values of the residuals, so that extreme points have less inuence
hyperbolic tangent (used, among others, by Sawant et al. (2008, on the t. This yields the following correlating equation:
2009)), the arctangent, the Gompertz curve, several algebraic func-  10:77
tions and also the cumulative distribution function of some fre- e 1 13:18Wec0:655 18
quently used probability distributions. As such, the selection of an
S shaped tting function among the ones available is largely a mat- The exponent of 10.77 might look somewhat large, in the context of
ter of personal choice and convenience. typical two-phase ow correlations. It is worth remembering, how-
Keeping in mind that in Fig. 3 the x-axis is reported in logarith- ever, that the purpose of this coefcient is to massage the asymme-
mic scale, the use of Eq. (15) in the present context yields the fol- try of the sigmoid curve, so that mathematically it is only required
lowing correlating equation for the entrained liquid fraction: to be strictly positive.
300 A. Cioncolini, J.R. Thome / International Journal of Multiphase Flow 36 (2010) 293302

Both Eqs. (17) and (18) are displayed in Fig. 3, showing a rea- ow Weber number to improve the predictive capability of the
sonably good t of the data. In particular, both equations provide proposed correlations, Eqs. (17) and (18). In what follows, there-
almost identical results for entrained liquid fraction values above fore, dimensional analysis is used to provide further support to
0.3, suggesting that in this region of the database the data points the conclusions already drawn and to possibly improve the corre-
are quite scattered but should not include outliers. In the region of lating equation proposed.
entrained liquid fraction values below 0.3, however, the correla- The entrained liquid fraction e can be assumed to depend on the
tion obtained with robust regression, Eq. (18), appears to better fol- densities ql and qc and the viscosities ll and lc of the liquid and the
low the bulk of the data. droplet-laden gas core, on the surface tension r, on the mean
The comparison of the measured data with the predictions of velocities of the liquid lm Vl and the gas core Vc, on the average
Eqs. (17) and (18) is presented in Figs. 4 and 5, respectively, while liquid lm thickness t and on the core ow diameter dc as follows:
the statistical comparison between measured data and predictions
is reported in Tables 3 and 4. Also included in Figs. 6 and 7 is the
e eql ; qc ; ll ; lc ; r; V l ; V c ; dc ; t 19
comparison of the measured data with the predictions of the cor- The inuential parameters included in Eq. (19) are similar to the
relation of Sawant et al. (2009), Eq. (4), and with the predictions ones proposed by Oliemans et al. (1986), Eq. (1). A notable differ-
of the correlation of Oliemans et al. (1986), Eq. (1). Further plots ence is the use of the density qc and the viscosity lc of the drop-
are included in the Electronic Annex in the online version of this let-laden core ow instead of the density qg and the viscosity lg
article. In Table 3 it can be seen that Eq. (18) ts the data slightly of the gas, allowing the feedback of the entrainment process on
better than the other correlations tested, with a mean absolute the core ow properties to be properly captured. Besides, the mean
percentage error of 35.6% and 6 points out of 10 predicted to with- velocities Vl and Vc are used here in place of the supercial velocities
in 30%. Besides, Eq. (18) obtained with robust regression signi- Jl and Jg and two length scales t and dc are introduced in place of the
cantly outperforms Eq. (17) obtained with standard least-squares tube diameter d. This list of inuential parameters included in Eq.
tting, clearly showing the superiority of robust techniques in (19) is not claimed to be complete but should, nonetheless, include
dealing with large, highly scattered databanks potentially affected all the essential physical properties of annular two-phase ows. All
by outlier contamination. In Table 4 it can be seen that both Eqs. these inuential parameters are calculated as follows. The mean
(17) and (18) provide almost identical results and both perform velocities of the liquid lm Vl and the gas core Vc are calculated as:
better than all the other correlations tested, with a mean absolute
2  2
percentage error around 16.0% and almost 9 points out of 10 pre- 1  e1  xGd x e1  xG d
dicted to within 30%. Vl ; Vc 20
4ql td  t qc dc
Direct comparison of Eqs. (17) and (18) with other correlations
is somewhat unfair, since both Eqs. (17) and (18) have been de- The average liquid lm thickness t is estimated by numerically
signed with the present databank while all other correlations are integrating the mass conservation equation for the liquid lm:
based on different data sets. Nonetheless, the good correlating Z t
capability of Eqs. (17) and (18) suggests that, within the limits of 1  e1  xC 2pql V lf yR  ydy 21
0
the present study, an annular ow can be regarded as a pseudo li-
quid atomization process, where the liquid lm disintegration is where C is the total mass ow rate, R and y are the tube radius and
mostly related with the aerodynamic interaction of the liquid lm the distance from the tube wall, respectively, and the velocity pro-
and the droplet-laden gas core, which seems to be properly cap- le in the liquid lm Vlf is estimated according to Cioncolini et al.
tured by the core ow Weber number. It is worth highlighting that (2009a) as follows:
this same core ow Weber number already proved to be the most   

inuential dimensionless group in determining annular ow shear 1 1 y2 y 1


V lf y  nR ln 1  C lf y2 0
stress and frictional pressure gradient (Cioncolini et al., 2009b), so 2lf 1  n 2R R 2
that this form of the Weber number seems to capture a good deal 6 y 6 t
of information regarding annular ows.
Finally, the correlating equations proposed here are much sim-
22
pler than existing ones, as they depend on one dimensionless  
group only, but this formal simplicity, unfortunately, comes at x2 G2 dv g y2 ql 1  e qg e
n ; C lf  ql  g sin h;
the expense of their ease of use. Both Eqs. (17) and (18), in fact, e dP ll V 1n
q
have to be used iteratively, since the core ow Weber number de-
pends on the entrained liquid fraction. This, of course, allows the lf 1 0:90  103 t2 23
intrinsic non-linearity of the entrainment process to be properly
where vg is the gas phase specic volume and P the pressure. The
reproduced. Operatively, a guess value for the entrained liquid
dimensionless variables appearing in Eq. (22), together with the
fraction is selected (such as 103), the core ow Weber number
velocity V  and length y scales, are dened as follows:
is calculated and the estimate of the entrained liquid fraction cor-
r
respondingly rened. The procedure is then repeated, with 510 V lf y R t sw  ll
steps typically required to converge (to within 12%). V lf ; y  ; R  ; t  ; V  ; y
V y y y ql ql V 
24
6. Dimensional analysis Once the average liquid lm thickness t is known, the core ow
diameter is simply calculated as dc = d  2t. This way of calculating
So far, the analysis has been conducted heuristically on the ba- the core ow diameter is generally more accurate than the esti-
sis of physical intuition. In particular, the core ow Weber number mate proposed in Eq. (10) and it is therefore preferred for the pres-
has been identied as a potentially good candidate for modeling ent analysis. Besides, evaluating the average liquid lm thickness t
the liquid lm atomization process and to correlate the entrained from differentiating the tube diameter d and the core ow diame-
liquid fraction data. Although Fig. 3 seems to support this conclu- ter dc would yield highly inaccurate estimates. The void fraction e
sion, other dimensionless groups might do better than the core and the liquid droplet hold-up c can be calculated from the follow-
ow Weber number or might be used in conjunction with the core ing relations:
A. Cioncolini, J.R. Thome / International Journal of Multiphase Flow 36 (2010) 293302 301

t2R  t 1e 1  x qg where P16 and P17 are Froude numbers for the gas core and the li-
1  e1  c ; c e 25
R 2 e x ql quid lm, respectively, while P18 and P19 are Bond numbers for the
gas core and the liquid lm, respectively. Besides the set of dimen-
where the left expression is derived from the liquid lm ow area,
sionless groups P1P6 proposed in Eq. (28), different sets can be
while that on the right is derived by neglecting the slip between the
obtained by substituting one or more groups among P1P6 with
carrier gas and the entrained droplets. Finally, the density qc and
one or more groups picked among P7P19, thus providing different
the viscosity lc of the droplet-laden gas core are calculated as
correlating approaches. Returning to Eq. (27), a useful technique
follows:
that can be used to check the degree of correlation between the en-
e trained liquid fraction e and the groups P1P6 is multiple regres-
qc 1  ec ql ec qg ; lc 1  ec ll ec lg ; ec
e c1  e sion analysis. Here, in particular, a technique borrowed from
26 statistical economics and applied in two-phase thermalhydraulics
for the rst time by Stephan and Abdelsalam (1980) and also em-
where ec is the droplet-laden gas core void fraction. ployed by Cioncolini et al. (2009b) is used. A rst step in this ap-
Returning to Eq. (19), application of dimensional analysis re- proach is assuming a power law representation for Eq. (27) as
lates the entrained liquid fraction e to the six dimensionless groups follows:
P1P6 as follows:
e eP1 ; P2 ; . . . ; P6 C  Pa11 Pa22 Pa33 Pa44 Pa55 Pa66 32
e eP1 ; P2 ; . . . ; P6 27
Then, the use of multiple regression analysis allows the values of
q l q V c dc the constant C and exponents a1a6 to be xed that best t the data
P1 l ; P2 l ; P3 c Rec ;
qc lc lc and to provide a ranking of importance of the groups P1P6, allow-
qV d q V 2 dc t ing selection of those groups that exert the most signicant inu-
P4 l l l Rel P5 c c Wec ; P6 28 ence on e. Once the most inuential groups are identied, if the
ll r dc
power law representation is not exible enough to satisfactorily
t the data, then more appropriate forms of correlating equations
The liquid lm hydraulic diameter dl is calculated as: can be sought. More details on the actual implementation of this
t regression technique can be found in the literature cited, and are
dl 4 d  t 29 not repeated here.
d
The application of multiple regression analysis to the present
A detailed derivation of the groups P1P6 can be found in Cionco- databank, using the dimensionless groups P1P6 and also the fur-
lini et al. (2009b) and is not repeated here. As can be seen, P1 and ther groups P7P19, identies the core ow Weber number P5 as
P2 are the ratios of the densities and viscosities of the liquid lm the most inuential group in determining the entrained liquid frac-
and the gas core, respectively, P3 is a Reynolds number of the gas tion e, thus conrming the results of the preliminary heuristic
core, P4 is a Reynolds number of the liquid lm, P5 is the core ow analysis presented in Section 5. No other clear dependence is re-
Weber number and P6 is the dimensionless liquid lm thickness. vealed, however, on any of the other groups considered. The aero-
The core ow Weber number P5, in particular, is the same group dynamic core ow Weber number P9, in particular, although
derived heuristically in Section 5 and used in Eqs. (17) and (18). potentially more accurate than the core ow Weber number P5,
Although the dimensionless groups P1P6 are among the most fre- is not found to provide any appreciable gain in accuracy. These
quently used in the annular two-phase ow literature, several other ndings by no means signify that the entrained liquid fraction de-
groups can be generated through manipulation of the equations, pends only on the core ow Weber number. Rather, it is quite
including the following: likely that the signicant scatter in the available databank is large
enough to hide any ne details in the data, so that only the pre-
ql V l t q V 2t q V c  V l 2 dc dominant inuence of the core ow Weber number clearly
P7 ; P8 c c ; P9 c ;
ll r r emerges, and any other second order dependence is lost. Within
q V 2t Vc q V2 the limits of the present study, therefore, the use of dimensional
P10 l l ; P11 ; P12 c 2c ; 30
analysis provides further support to the heuristic analysis already
r Vl ql V l
discussed but, unfortunately, does not allow further renement
ll ll V l l Vc
P13 p ; P14 ; P15 c of the correlation proposed. These ndings clearly highlight the
ql rt r r need to perform further experimental investigations on the en-
trained liquid fraction, possibly with improved experimental tech-
In particular, P7 and P8 are a Reynolds number for the liquid lm niques to reduce the scatter in the data. Also, from Table 4 it can be
and a Weber number for the core ow, respectively, with the aver- seen that the majority of the available data are limited to e < 0.5.
age liquid lm thickness t as the characteristic dimension, P9 is an Future experiments, therefore, should concentrate on the region
aerodynamic Weber number for the core ow with the relative of e > 0.5, which is quite relevant for dryout prediction.
velocity in place of the core velocity, P10 is a Weber number for
the liquid lm, P11 is the slip ratio, P12 and P13 are the momentum
ratio and the Ohnesorge numbers, respectively, typically used in the 7. Conclusions
study of sprays (Crowe, 2006), and nally P14 and P15 are capillary
numbers for the liquid lm and the gas core, respectively. In the The performances of nine empirical correlations for use in pre-
present analysis, the acceleration of gravity g is not included in dicting the entrained liquid fraction were evaluated with respect to
the list of inuential parameter in Eq. (19). Should the acceleration a large experimental database compiled here for annular two-
of gravity be included, following Oliemans et al. (1986), further phase ow. Within the limits of the present study, the best predic-
dimensionless groups could be generated: tions by an existing method are given by the correlations of Sawant
et al. (2009) and Oliemans et al. (1986).
V 2c V 2l qc d2c g q t2 g Using both physical intuition and dimensional analysis, the core
P16 ; P17 ; P18 ; P19 l ; 31 ow Weber number was found to be the dominant dimensionless
gdc gt r r
group in predicting the entrained liquid fraction. This same Weber
302 A. Cioncolini, J.R. Thome / International Journal of Multiphase Flow 36 (2010) 293302

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