CURRICULUM of COMPETENCY UNIT (CoCU)

Sub Sector INDUSTRIAL MECHANICAL

Job Area INDUSTRIAL QUALITY CONTROL
Competency Unit Title PRODUCT/PROCESS INSPECTION
Product/process inspection is to carry out inspection works in accordance with established inspection testing and testing plans . The
Competency Unit Descriptor personnel who are competent in product/process inspection shall be able to conduct incoming inspection, conduct in process inspection,
conduct outgoing inspection, and conduct sampling inspection to meet product requirements and specifications
Training
Competency Unit ID Level 2 150 Hours Credit Hours
Duration
Attitude / Safety / Training Delivery
Work Activities Related Knowledge Applied Skills Assessment Criteria
Environmental Hours Mode
1. Identify incoming i. Incoming material 2 hours Lecture i. Incoming inspection
inspection activities requirements workflow
requirements ii. Product specifications determined
iii. Incoming inspection work ii. Product/process
scope inspection identified
iv. Incoming inspection
workflow

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 Attitude / Safety / Training Delivery
Work Activities Related Knowledge Applied Skills Assessment Criteria
Environmental Hours Mode
i. Interpret incoming 5 hours Demonstration iii. Type of
materials requirement & product/process
ii. Determine product Observation inspection
specification
iii. Determine incoming
inspection workflow

Attitude:
i. Details in identifying
incoming inspection
activities requirements
ii. Accuracy in identifying
incoming inspection
activities requirements

Safety:
i. Follow SOP to
identifying incoming
inspection activities
requirements
2. Identify i. Purposes of 2 hours Lecture i. Purposes of
product/process product/process product/process
inspection procedures procedure identified
ii. Applicable ii. Product / process
product/process inspection sheet
inspection procedure determined
iii. Product/process iii. Quality assurance
inspection sheet inspection sop
prepared

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 Attitude / Safety / Training Delivery
Work Activities Related Knowledge Applied Skills Assessment Criteria
Environmental Hours Mode
i. Determine purposes of 5 hours Demonstration
product/process &
procedure Observation
ii. Determine applicable
product/process
inspection procedure
iii. Determine
product/process
inspection sheet
Attitude:
i. Meticulous in
identifying
product/process
inspection
procedures
ii. Accuracy in n
identifying
product/process
inspection

Safety:
i. Follow SOP to
identifying
product/process
inspection
procedures

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 Attitude / Safety / Training Delivery
Work Activities Related Knowledge Applied Skills Assessment Criteria
Environmental Hours Mode
3. Prepare incoming, in i. Types of incoming and 2 hours Lecture i. Incoming and
process and outgoing outgoing check sheet outgoing check
inspection tools, ii. Types of incoming and sheet obtained
outgoing tools and ii. Incoming and
equipment, procedure
equipment outgoing tools
and guideline iii. Function ability of incoming and equipment
and outgoing tools and arranged
equipment iii. Inspection tools
iv. Types of incoming and and equipments
outgoing procedure and prepared
guidelines documentation

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 Attitude / Safety / Training Delivery
Work Activities Related Knowledge Applied Skills Assessment Criteria
Environmental Hours Mode
i. Obtain incoming and 5 hours Demonstration
outgoing check sheet &
ii. Arrange incoming and Observation
outgoing tools and
equipment
iii. Test function ability of tools
and equipment
iv. Study incoming and
outgoing procedure and
guidelines documentation

Attitude:
i. Details in
preparing incoming,
in process and
outgoing inspection
tools, equipment,
procedure and
guideline

Safety:
ii. Follow SOP in
and guidelines

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 Attitude / Safety / Training Delivery
Work Activities Related Knowledge Applied Skills Assessment Criteria
Environmental Hours Mode
4. Set work area for i. Product inspection 2 hours Lecture i. inspection work
incoming inspection schedule area determined
ii. Inspection work area ii. inspection tools
iii. Work area housekeeping arranged
iv. Work area for incoming
inspection
v. Adhere safety procedure to
setting work area for
incoming inspection

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 Attitude / Safety / Training Delivery
Work Activities Related Knowledge Applied Skills Assessment Criteria
Environmental Hours Mode
i. Interpret product 5 hours Demonstration
inspection schedule &
ii. Determine inspection Observation
work area
iii. Clean work area
iv. Arrange work area for
incoming inspection

Attitude:
i. Check in setting
work area for
incoming inspection
ii. Creative in
setting work area for
incoming inspection
Safety:
i. Adhere safety
procedure to setting
work area for
incoming inspection
ii. Wear
appropriate PPE
when setting work
area for incoming
inspection

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 Attitude / Safety / Training Delivery
Work Activities Related Knowledge Applied Skills Assessment Criteria
Environmental Hours Mode
5. Conduct incoming i. Product measurement 8 hours Lecture i. Segregate of raw
inspection tolerance material
ii. Type of product defects ii. Incoming material
iii. Segregation of raw material labelled
iv. Labelling of incoming iii. Material condition
material inspected
v. Inspection of material iv. Product
condition dimension
vi. Procedure of measuring measured
product dimension
vii. Technique of product
dimension
viii. Inspection check sheet

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 Attitude / Safety / Training Delivery
Work Activities Related Knowledge Applied Skills Assessment Criteria
Environmental Hours Mode
i. Refer incoming inspection 18 hours Demonstration
check sheet &
ii. Determine product Observation
measurement tolerance
iii. Determine type of product
defects
iv. Segregate raw material
v. Label incoming material
vi. Inspect material condition
vii. Measure product
dimension
viii. Update inspection check
sheet
Attitude:
i. Careful in
conducting incoming
inspection
ii. Responsible in
conducting incoming
inspection
iii. Analyse in
conducting incoming
inspection

Safety:
i. Follow SOP to
conducting incoming
inspection
ii. Wear
appropriate PPE
when conducting
incoming inspection

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 Attitude / Safety / Training Delivery
Work Activities Related Knowledge Applied Skills Assessment Criteria
Environmental Hours Mode
6. Execute in process i. Process inspection SOP 8 hours Lecture i. Product
inspection ii. Product specification segregation
iii. Product segregation arranged
procedure ii. Process product
iv. Type In Process product defects
defects such as: determined
Appearance iii. WIP product
Dimensional measured
Functional
v. Process product measuring
technique

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 Attitude / Safety / Training Delivery
Work Activities Related Knowledge Applied Skills Assessment Criteria
Environmental Hours Mode
i. Refer in process 18 hours Demonstration
inspection SOP &
ii. Arrange product Observation
segregation
iii. Determine product
measurement tolerance
iv. Determine in process
product defects
v. Measure WIP product
Attitude:
i. Careful in
executing of process
inspection
ii. Analyse in
executing of process
inspection
iii. Responsible in
executing of process
inspection
Safety:
i. Follow safety
procedure to
executing in process
inspection
ii. Wear
appropriate PPE
when executing in
process inspection

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 Attitude / Safety / Training Delivery
Work Activities Related Knowledge Applied Skills Assessment Criteria
Environmental Hours Mode
7. Conduct outgoing i. Outgoing/final inspection 8 hours Lecture i. Product pre-
quality inspection and testing manual delivery
ii. Arrangement of product inspection
pre- delivery inspection arranged
iii. Outgoing product defects ii. Outgoing product
iv. Procedure of outgoing defects
product inspection determined
v. Marking and labelling iii. Outgoing product
inspection part inspected

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 Attitude / Safety / Training Delivery
Work Activities Related Knowledge Applied Skills Assessment Criteria
Environmental Hours Mode
i. Refer outgoing/final 18 hours Demonstration iv. Marking and
inspection check sheet & labelling of
ii. Arrange product pre- Observation inspection part
delivery inspection
iii. Determine out going
product defects
iv. Inspect out going product
v. Mark and label
inspection part

Attitude:
i. Careful in
conducting outgoing
inspection
ii. Responsible in
conducting outgoing
inspection
iii. Ensure in
conducting outgoing
inspection

Safety:
i. Follow SOP to
conducting outgoing
inspection
ii. Wear appropriate PPE
when conducting
outgoing inspection
8. Conduct sampling i. List of inspection tool 8hours Lecture i. Type of sampling
inspection ii. Sampling table (AQL) inspection
iii. Product measurement
method

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 Attitude / Safety / Training Delivery
Work Activities Related Knowledge Applied Skills Assessment Criteria
Environmental Hours Mode
i. Refer sampling table 18 hours Demonstration ii. Test product
ii. Determine type of & measured and
sampling inspection Observation sampled
iii. Measure and test iii. Inspection tools
sampling product and sampling
Attitude: table checked
i. Careful in
conducting sampling
inspection
ii. Patient in
conducting sampling
inspection
iii. Ensure in
conducting sampling
inspection

Safety:
i. Follow SOP to
conducting sampling
inspection
ii. Wear appropriate PPE
when conducting
sampling inspection
9. Confirm i. Measurement accuracy 5hours Lecture i. inspection
product/process within tolerance accuracy checked
inspection result ii. Product quality according ii. inspection
to specification completeness
iii. Assessment method of assessed
product appearance
according to requirement
iv. Assessment method of
inspection

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 Attitude / Safety / Training Delivery
Work Activities Related Knowledge Applied Skills Assessment Criteria
Environmental Hours Mode
i. Check inspection 11 hours Demonstration
measurement accuracy &
within tolerance Observation
ii. Check product quality
according to specification
iii. Asses product appearance
according to requirement
iv. Asses inspection
completeness
Attitude:
i. Details in
evaluating
product/process
inspection result
ii. Accuracy in
evaluating
product/process
inspection result
Safety:
i. Follow SOP to
evaluating
product/process
inspection result

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 Attitude / Safety / Training Delivery
Work Activities Related Knowledge Applied Skills Assessment Criteria
Environmental Hours Mode
10. Report product i. Product/process 1 hours Lecture i. Product / process
/process inspection inspection activities inspection
activities reporting format activities
ii. Product/process determined
inspection reporting ii. Product/process
criteria inspection
iii. Procedure to write reporting criteria
inspection report determined
iv. Record keeping
procedures
i. Determine product/process 2 hours Demonstration
inspection activities &
reporting format Observation
ii. Determine product/process
inspection reporting criteria
iii. Determine procedure to
write inspection report
iv. Adhere to record keeping
procedures
Attitude:
i. Details in
reporting
product/process
inspection activities
ii. Adhere to report
submission dateline

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Employability Skills
Core Abilities Social Skills
01.04 Analyse information. 1. Communication skills
01.05 Utilize the Internet to locate and gather 7. Conceptual skills
information. 8. Interpersonal skills
01.06 Utilize word processor to process information.
9. Multitasking and prioritizing
02.06 Write memos and letters.
02.07 Utilize Local Area Network (LAN)/Intranet to 10. Self-discipline
exchange information. 11. Teamwork
02.08 Prepare pictorial and graphic information.
03.08 Develop and maintain a cooperation within work group.
04.01 Organize own work activities.
04.02 Set and revise own objectives and goals.
04.03 Organize and maintain own workplace.
04.04 Apply problem solving strategies.
04.05 Demonstrate initiative and flexibility.
06.05 Analyse technical systems.
06.06 Monitor and correct performance of systems.

Tools, Equipment and Materials (TEM)

ITEMS RATIO (TEM : Trainees)

1. Measuring and Test Instruments 1:1

2. Components/Parts Specification 1:1
3. Reference standard 1:1
4. Checklist and Check sheet 1:1
5. Calculator 1:1

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References

REFERENCES

1. Connie M. Borror, ASQ, Third Edition, The Certified Quality Engineer Handbook, ISBN 978-0-87389-745-7
2. J.M.Juran, The Free Press, (1989), Juran of Leadership For Quality an Executive Handbook, ISBN 0-02-916682-9
3. Kaoru Ishikawa, Quality Press (ASQC), What Is Total Quality Control? The Japanese Way, ISBN 0-13-952433-9
4. J.M. Juran, McGraw-Hill, Inc, 1988 (Fourth Edition), Jurans Quality Control Handbook, ISBN 0-07-033176-6

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