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Capacitance and Dissipation

Factor Measurements

Rene Seeberger

Get Started with the Right


Idea
Generally, electrical insulation materials convert The history and applications
some electrical energy into heat while being stressed of capacitance and
by an electrical AC field. This causes the electrical dissipation factor
energy to dissipate- hence the term dissipation measurements are
factor (DF). thoroughly explained in this
Practical measurements often involve measuring
the capacitance and the DF of insulation con- tutorial article.
currently. (A historical term but used incorrectly is
power factor.) The value of the DF is expressed as
tan delta; the angle delta is established by using
reactive and capacitative current vectors.
Where and Why is the
Dissipation Factor
Measured?
Applications for DF measurements are numer-
ous, ranging from measurements on raw materials perfect insulation in series with a poor one-a
to testing of electrical installations in the field. condition that a plain DC test can normally not
These applications include measurements on solid detect. The DF also provides a measure of the overall
and' liquid insulation materials, and even on gas- operating condition of the insulation; it increases
insulated apparatus. The reasons for determining with insulation deterioration, and serves as an
dissipation factors are manifold, too-for basic early indicator of failure hazards.
research while developing insulation materials, for DF measurements performed during the produc-
use in the lab, for quality control while producing tion process are an indispensable quality co'ntrol
cables, transformers, and other equipment, for in- measure. They might be applied to determine the
the-shop and preventative maintenance, and for quality of insulation materials used or to monitor
testing in the field. processes like impregnation; and when applied to
The DF together with insulation resistance, completed structures, the DF may also detect poor
dielectric strength, and partial discharge levels, workmanship. Finally, the capacitance and DF
constitutes one of the key parameters for describing values provide a measure for the watts loss in the
the state of any insulation. insulation under nominal voltage operating
Application of Dissipation conditions.
Factor Measurements Basic Insulation Material
The DF of high-voltage insulation is an impor- Measurements
tant measure -of the quality of the insulation. The Solid and liquid insulation materials are mea-
vanation of this loss with the applied voltage sured for tan delta [8] during their research and
provides useful information about the source of any development process. The aim of material re-
imperfections in the insulation. A high dielectric searchers is to develop materials with even lower
loss will result in the thermal breakdown of the DF bridges; because of the low voltages involved,
material at a relatively low voltage. If the dielectric high accuracy and good sensitivity, as well as
loss starts to increase at a certain applied voltage, closely controlled ambient conditions, are some of
the inception of partial discharges at this voltage is the most important requirements for this test.
indicated. Specially developed test cells (guard ring capaci-
DF measurements can detect the presence of poor tors) are mostly used for such laboratory mea-
insulation even though there may be layers of surements.

January 1 986-Vol. 2, No. I


0883-7554/86/0100-0027$1.00 1986 IEEE 27 IEEE Electrical Insulation Magazine
:Understandingsthe Term tan6 - wCsRs
and for the parallel equivalent circuit:
ansulating m aterialwi dielectric losses can
bae represented 0by either da series or a parallel tan 6- CpRp
cVombination ofd resistanceV and capacitance, pro-
vided: ithev voltage applied to thematerial is
s00inusoidal.000 The resistance simulates the in-phase
los.s in the material, andthe capacitance:simulates
thie quadrature or reactiveout-of-phase loss in the
ideal dielectric. These equivalent circuits are slightly
inaccurate ibecause they assue a linear behavior 16 /1
for t;he material, and real insulating materials
behave in: a non-linearway. Nevertheless, these
ceircuits(shownX in Fig.1) are most helpful as W v

theoretical0models our:purpose.
0 0 0 0 0 ;Iw00 Iw
tan- IC and cos4 =I

Fig. 2. The loss angle 6.

Most bridge types yield values for tan 6 and series


capacitae. Parallel circiuit element values are:
~~~~~~IW
: 1 + tan26,:
and
; S erties 0equivalent circu:
loss
ts of a

;0000:Rp=R
-RR1++tan22
: 0 Rp
T passing t hr, ough the insulation is For a parallel equivalent circuit, it follows:
cl and a
tan 6- 1 * .-Reactance
sm0 ;all
dep
active 0 :current Ic
c,wh ereas th e
w1aqCp Rp =Resistance =- ZimZre
;latterrepresents:all capacitor losses depending on The electrical energy converted into heat inside the
thetvoltage. The lossesocceur on the surface and in dielectricum is P =- V X Iw; iand after some
0the intei:or ofthedieletic.The resistance :and the calculations:
minductanceVof the lead (dotteddline in Fig. 1) are

Thelossnthe materialis normally measured in


termis of thie loasstangle (Fig. 2). wis the in-phase For small tan 6,tan200400<<:tl:5
6 < 6
1: 0 t #2
(Closs) component of; tthecurrent,0 and Ic is the P = V2 cuCs X tan a
00quadrature component te :current: ; ;
itFor 00small :values of 6, 00I tk;and tantd COS 4. While measuring lagecapacitance specimens, the
itTherfre, the terni DF Tan anld
Power factor cos 4> lead resistance can effet the:result. Using the
c:;an be intecanged. A relatively :high DF of tan 6 - relation tan 6 = wCs Rs, we find that a 100 ,uF
ti0.10 0(6 =; 057.07) corresponds i00a
to tosQ4 Xof 00.0995t, capacitor with a tan 6 of0.01 percent at 60 Hz has a
resulting iin lestha eretrelatv error. For series resistance of only 265 iQ. Therefore, proper
s ,i Xways fof connectinigithe 0specimenl are crucial.
w
OF Measurements on Partial small amount of insulation material will be reduced
Assemblies ("diluted") by the remaining, much larger area of
perfect insulation in a complete assembly, and
Whenever possible, partial sections are measured might therefore now show up during the measure-
for tan 6, rather than complete assemblies. This ment. Typical representatives of such partial as-
greatly facilitates pinpointing defective insulation semblies would be: bushings, shunt capacitor sec-
areas; and, in addition, a high tan 6 caused by a tions, cable splices, arrestors, cable samples, and

January 1 986-Vol. 2, No. I


IEEE Electrical Insulation Magazine 28
generator bars and coils. Sometimes, partial as- age breakers, generators, motors, power factor
semblies are built for easier testing, though the correction capacitors, cables, and similar equip-
measurement is actually only related to the basic ment. As with subassemblies, the high voltage
insulation materials, e.g. generator bar samples, carrying structures serve as high voltage elec-
insulated wire samples during water absorption trodes, and often the tank or base serves as the low
test, insulating sleeves mounted on conductor and voltage or measuring electrode. Though guarding is
impregnated, to name a few. Nevertheless, they are still important, application is often restricted by the
measured in the same manner. nature of the unit under test.
Most of these measurements are performed inside While using a ratio arm bridge, many normally
the plant, where favorable environmental condi- grounded objects can be turned into ungrounded
tions can be created. Since the samples might have samples by merely resting them on wooden blocks,
low capacitance values, as well as the relatively low eliminating the need for ungrounded power sup-
DF characteristics ofnew insulation materials, it is plies. For higher voltage equipment, testing at a
essential to not only properly prepare the sample, standardized lower voltage of 10 kV might be
but also to keep the testing area free of electro- necessary if high voltage facilities are not readily
magnetic fields from large transformers, inductance available.
heaters, heavy current carrying busses, and other
potential sources. The high voltage carrying part of Field Testing
the sample is also used as a high voltage electrode Insulating oils, used on transformers, switch-
for the low voltage electrode, the shield (as with gear, busbars, and cables, change their physical
cables), or the frame (as with motors), or a special and chemical specifications after a certain time.
electrode (as with certain bushings) is used. In the This happens because the oils are exposed to
absence of a natural electrode, a temporary one is various conditions during operations such as:
created. This applies to: generator bars and coils
where the outer, semiconductor paint is contacted * Increases in temperature.
by aluminum strips; wire samples where the water- * Absorption of gases (mainly oxygen).
bath serves as low voltage electrode, and insulating * Absorption of water from the atmosphere.
sleeves where conductive silver paint is applied to * Aging through contacts with metal parts like
the outside. It is important to use guard electrodes copper, iron and lead.
wherever possible in order to eliminate false results These changes result in decreased insulation ability;
due to surface currents, or due to currents flowing the dielectric strength (breakdown condition) and
through non-measured sections of the insulation the specific resistance drop, whereas the DF tan 6
into the low voltage measuring electrode. Similarly, rises. These changes may be sufficient to'render an
as with low voltage electrodes, temporary aluminum
foils or conductive rubber strips are used to create a insulating oil useless, and to lead to costly break-
guard electrode. downs of oil-insulated devices. Mostly, however, the
Below is a list of typical DF values as encountered aging is not limited to physical changes, but also to
for new, unused samples: chemical ones that may destroy tr'ansformers or
cables. Aging quite often produces oxides, which
Bushings 0.5-2 percent change rapidly into acid products, and which
Shunt capacitor sections 0.01-0.1 percent destroy paper insulations and metallic parts.
Cable splices 0.2-0.5 percent Through this process, further reaction products
Cable samples 0.01-0.2 percent appears, which are deposited as sludge as soon as
Generator coils 0.05-0.5 percent the solution is super saturated. This deposition of
Wires in waterbath 0.01-1.5 percent sludge leads to decreased cooling and insulation
Sleeves 2-6 percent distances, which in turn result in breakdowns.
OF Measurements of Entire Solid insulation materials also are subject to
Apparatus many adverse conditions that contribute to their
aging and lead to breakdowns. Such effects are:
Once an electrical apparatus, together with its * Increases in temperature.
various insulation materials, has been assembled, * Mechanical stresses, which cause breaks and
overall capacitance and DF measurements are cracks.
performed to demonstrate proper installation and * Absorption of water from the atmosphere.
treatment of the various insulation materials used. * Chemical reactions leading to decomposition.
The results, together with results for insulation * Carbon deposits on the surface.
resistance, partial discharge value, high voltage
withstand test, and impulse test, establish a test Periodic measurements of capacitance and DF of
protocol confirming the integrity of the insulation electrical power apparatus provide information on
structure. In addition, the DF measured serves as a the overall status of the insulation, and deterior-
basis for comparing field measurements taken later ations are recognized at an early stage before a
during the life of the apparatus. breakdown occurs. The equipment can then be
Typically, measurements are performed on power serviced on a preventive maintenance basis, rather
transformers, instrument transformers, high volt- than pieced back together after a breakdown.

January 1 986-Vol. 2 No. I


!9
2 IEEE Electrical In-ulation Magazine
DF insulation tests on electrical power apparatus * The temperature of the windings and of the oil
are made with the apparatus out of service. Often it should be close to 200.
is only necessary to open the disconnect switches to * The test voltage should not exceed more than
prepare the apparatus for the initial tests. The tests half the low frequency test voltage or 10 kV.
consist of applying the test voltages to the high
voltage conductors and measuring tan 8. If ab- In case the measurements cannot be carried out at
normal conditions are indicated, additional mea- 200C, the DF must be corrected. By way of il-
surements using selective guards to localize the lustration,
deterioration are performed. From oil insulated
transformers, a minute amount of liquid is drawn, Tan 620= K
and the DF of the oil is determined using a guarded
oil test cell. Higher voltage bushings that feature a where tan 620 = corrected D.F., tan 8T =measured
capacitance or DF tap can be measured for their D.F., K - correction factor, and T = temperature of
main insulation, exclusive of connected windings, test. The values of 'the correction factors are as
interrupters, and other additional apparatus. follows:
The test equipment used is called a Dissipation T (C) K T (C) K
Factor Test Set (known also as a Power Factor Test
Set), which consists of a bridge, a shielded power 10 0,80 35 1,40
supply with an integral standard capacitor, and a 15 0,90 40 1,55
double shielded cable set. The power supply of 20 1,00 45 1,75
portable systems is usually rated 10 to 12 kV/0.1 25 1,12 50 1,95
A/60 Hz, permitting testing of the specimen up to 26 30 1,25 55 2,18
-t F. Slightly higher capacitance values are tested at 60 2,42
a reduced voltage. Booster power supplies rated 15 65 2,70
kVA are available'for cable measurements. 70 3,00
Tests in switchyards are normally performed Below are shown the basic measuring arrange-
while neighboring equipment is still energized, ments for a single phase transformer. For simplic-
which generates electromagnetic fields interfacing ity, cable and measuring instrument shields are
with the measuring process. To eliminate these omitted. The specimen is connected initially, a built-
effects, additional interference suppression cir- in multiposition switch allows selection ofthe three
cuitry is built into the measuring equipment. different tests.
Basically, the equipment works as follows: All The measurement of capacitance above is be-
connections between instruments and test objects tween high-voltage winding (H) and low-voltage
are established as if a measurement were to be winding (L), insulated from ground. The tank and
made, except the output of the test voltage power power supply neutral point v is connected to ground.
supply is set to 0. Because of the surroundings, The measurement of capacitance here is between
electromagnetic field currents are induced, and high-voltage winding (H) and low-voltage winding
their effect is visible on the null indicator, which (L), and between high-voltage winding and ground
will not be at 0. A small, corrective signal, adjustable (G). Low voltage winding and tank are connected to
in phase and amplitude, is injected into the circuit ground.
until the indicator shows 0. Then the test voltage is The measurement of capacitance above is between
applied, and the measurements are carried out in high voltag'e winding (H) and ground (G). Low
the usual manner. However, it should be noted that voltage winding is connected to v; tank is connected
this approach is basically only applicable for to ground.
steady-state interference signals. In practice, some
variations are always present, and more sophisti-
cated noise reduction systems are presently under System for Customized
development. It should be noted that for easier Applications
operation, accuracy Qf field instruments is reduced Generator Bar and Coil
for tan delta to typically 1 percent of reading 5 X Measuring System
10V.
Modern field test equipment uses a bridge circuit Measurement of the DF, the high potential test,
allowing digital display of capacitance, DF power and other tests are performed to evaluate the
factor, power, power loss, voltage, and test current. insulation system of high voltage generators. Nor-
Nulling of the bridge- is observed using a bar mally these tests are carried out before shipment of
indicator; a single knob is used for balancing. the bars or coils to the power plant construction site
Standard specifications for field testing are well (for large units), or before smaller coils are installed
established by ANSI/IEEE C 57.12.90. For power into the machine frame in a shop. These non-
transformers, the' following test requirements exist: destructive tests are described by the IEEE Stan-
dard 286-1975, "Recommended Practice for Mea-
* All winding groups must be immersed in the oil. surement of Power Factor Tip-Up of Rotating
* Each winding group must be shortcircuited. Machinery Stater Coil Insulation," or' the latest
* All bushing insulators must be fitted. revisions thereof.

January 1986-Vol. 2, No. I


IEEE Elsotr'Iou Inaulatlon Magazine 30
Basically, the DF of the insulation is measured at capacitor. The conductor proper serves as the high
test voltage levels ranging from approximately 20 voltage electrode, while the surface ofthe insulation
to 100 percent, 150 percent, or even 200 percent of is temporarily fitted with electrodes to establish the
the nominal phase-to-ground voltage. The test low voltage electrode. The generator bar clamping
procedures vary slightly; in Europe, for example, system was designed to facilitate the process of
the test voltage is continuously increasing in ramp properly contacting the specimen bar while per-
form, whereas in the U.S., the voltage is increased forming capacitance and dissipation factor mea-
in steps and kept steady during the actual mea- surements.
surements. Once all readings are taken, the tip-up is The system consists of a base unit, on which are
calculated; it is defined as the increase in DF mounted individual clamping sections correspond-
measured at a low (usually 25 percent) and a high ing to the total length of the bar to be tested. Each
(usually 100 percent or greater) voltage level. For section is U-shaped, 200 mm long, with one leg of
even finer evaluation, the capacitance and DF the U being movable. The bar is placed inside the
charges are plotted against voltage. (See Fig. 13.) lined-up sections, and all the sections are closed
The basic measuring unit used is the automatic simultaneously with pneumatic actuators to tightly
bridge, Type 2876, which provides information on contact the insulation surface. The inner surfaces of
tan 6, capacitance, and test voltage. The system is the individual sections are lined with conductive
completed by integrating a 30 kV AC power supply, rubber to insure intimate contact with the uneven
HP-85 processor, and a printer. All modules except insulation surface of the bar. The two end sec-
the HV power supply transformer and the standard tions are fitted with an additional, isolated con-
capacitor are installed in a dual floor-standing tact section, and serve as guard electrodes. There-
cabinet. The operation is fully automatic, controlled fore, an inserted bar is guarded at both ends
by the software resident in the HP-85 processor. and shielded on three sides during measurements,
Two main software programs control testing of insuring minimal disturbance by the surrounding
generator bar samples and complete bars or coils. electromagnetic fields commonly found in most
Auxiliary program modules provide graphic repre- production environments. Accurate and consistent
sentation of measured results, calibration, hard- results can therefore be achieved. Preparation of the
ware tests, and other information. bar is eliminated, resulting in time savings and
minimizing the possibility of damaging the in-
Bar Sample Measurements sulation.
For these measurements, the operator first enters Insulation Measurements on Wire
sample related identification data. Bare bar and and Cable Samples
insulated bar dimensions are also entered either
manually or with a caliper interfaced to the As part of the development process, insulation
processor. The software calculates average insula- materials for wires and cables are observed while
tion thickness, and determines the measuring test subject to unfavorable environmental conditions.
voltage levels in order to generate the proper Insulated wire and cable samples are kept in water-
voltage stress while measuring capacitance and filled containers at elevated temperatures of 75 or
DF. 90C for extended periods. The samples are then
The sample bar is then measured at ten voltage tested at periodic intervals for changes or failure
stress levels, from 10 percent to 100 percent of due to water absorption, and statistical data is
maximum level. The software controls the power compiled. A complete series of measurements is
supply to automatically adjust for each test voltage performed, consisting of capacitance and DF evalu-
level, initiates the bridge measurement, and feeds ations, temperature and insulation resistance mea-
the formatted data to the printer for report genera- surements, and a high voltage withstand test.
tion. Finally, the tip-up value is calculated and also Because of the large number of samples involved
printed. on a daily basis, additional functions are imple-
mented, such as:
Measurements of Completed Bars * Data exchange with an on-line host computer
and Coils * Reading bar coded sample identification tags
Initially, the operator generates a data file * Print sample assignment list with sample
containing up to ten voltage levels to be used while location
measuring a certain type of bar. For each bar * Operator guidance
identification, data is entered, and automatic test-
ing starts. The specimen is measured at prede- The basic system hardware consists of a Type 2876
termined voltage levels. The power supply is ad- automatic capacitance and DF measuring bridge
justed automatically, readings are taken, and the controlled by a HP-85 processor. In addition, a
results are printed. At the end, the tip-up value is megommeter and a printer are directly interfaced to
calculated, and capacitance and tan 6 can be the processor. A 30 kV power supply and high
plotted as a function of the test voltage. voltage switching circuit is interfaced using an
While generator bars are being measured, they IEEE-488 interface. The high voltage switching
are electrically connected in such a way as to form a circuit eliminates changing the specimen connec-

January 1 986-Vol. 2, No. I


31 IEEE Eleotrical Insulation Magazine
tions, and therefore facilitates the insulation resis- most important, limiting factor in low frequency
tance test, tan 6 measurements, and the high applications. In the case of high frequencies, the
voltage withstand test. It also protects the more sensitivity is limited by the frequency error of the
delicate instruments in case of a sample breakdown. resistance elements, and by the impact of stray
Each individual wire sample is identified with a tag capacitances. The resistance arms of the Schering
containing the identification number in bar code Bridge, for example, consists of resistance elements
format and human readable form. with extremely small time constants of 1 to 2.5 X
Daily the host computer transmits a list of 10-8 s; therefore, the frequency errors are very small.
samples to be tested, along with their respective The time constants of the resistance arm are,
locations. After the list is printed, it serves as a work however, not only determined by individual resis-
assignment for the operator, who connects the tance elements, but also by their mutual influence.
sample and scans the bar code using a handheld For accurate capacitance measurements, the maxi-
wand. The HP-85 processor acknowledges the mum frequency is therefore approximately 10,000
correct sample by an acoustic signal, and after the Hz. Since the influence ofhigher frequencies is more
operator has cleared the high voltage area and substantial on tan delta measurements, the maxi-
closed the interlock loop, the different measure- mum usable frequency is reduced to between 1,000
ments are performed automatically. The informa- and 2,000 Hz.
tion defining the test to be carried out, together with
maximum test voltage levels and expected readings, The Schering Bridge
is associated with the sample identification pro-
vided by the host computer. The measured results Of the various forms of AC bridges, the most
are immediately printed out, including operator widely used is the classical Schering Bridge. A large
instructions concerning values that may fall outside variety of different bridge circuits and accessories
set limits. The operator might then check for proper have been developed to cover almost all high-
hook-up and repeat the test. After completion of all voltage measuring applications in laboratories and
tests, the gathered data is sent to the host computer production. Balancing the Schering Bridge is ac-
for log-keeping and evaluation. complished by successive variation of the resistive
It is evident that the strict separation of data dials for capacitance read-out and a decade capaci-
acquisition and data processing allows the measur- tor for DF.
ing system to operate at its most efficient level The advantage ofthe Schering Bridge is that both
without upsetting the established test procedures; it the capacitance and the dissipation factor of a
acts as an operator and process-friendly tool. On the
other hand, the host computer not only ensures data
safety, but also allows nonelectrical, trained per-
sonnel-like the chemists or programmers-to work
with the results of the measuring process.

Bridges Measure
Capacitance and Dissipation
Factor
General Considerations
Electric measuring bridges usually have two
fixed bridge arms containing the test object and
standard, as well as two adjustable bridge arms for
amplitude and phase balancing.
There are also measuring bridges for the com-
parison of inductances with capacitances or resis-
tances. Due to their frequency-dependence, their
application is somewhat limited.
In general, measuring bridges do not lend them-
selves to the comparison of impedances with large
phase angle differences; use of a vector voltmeter is
recommended in these cases. The read-out of the
measuring bridge depends on an adequate measur-
ing voltage. The maximum permissible measuring
voltage is determined by thermal load and electric
stress ofthe bridge components. If the measurement
sensitivity is insufficient, it can normally be im-
proved by stepping up the frequency.
The sensitivity of the measuring bridge is the

January 1986-Vol. 2, No. 1


IEEE Electrical Insulation Magazine 32
specimen may be measured safely at full operating it does not require guard potential regulator circuit.
voltage. In the typical design, up to approximately This becomes immediately evident when the bal-
50 V can occur across the measuring dials. Ifthere is anced bridge conditions are considered. By defini-
a high voltage breakdown or flashover of the tion, the null indicator voltage generated by wind-
standard gas-filled capacitor or the component ing W3 is 0; therefore, no voltage exists across either
under test, the operator is protected by parallel over- ofthe windings Wi and W2, and terminal points Cx
voltage safety devices, such as neon filled tubes and and, to a lesser degree, Cn are virtually at ground
small air gaps. potential. Point Cx is only elevated by the resistance
A drawback of the Schering Bridge is its limited drop of Wi (less than 0.5 V), and point Cn by the
current-carrying capability. The test current deter- combined resistive voltage drop of W2 and resis-
mined by test voltage and specimen capacitance tance decade combined (typically less than 2 V). As
must flow through S and R3, and is therefore a result, a shield to eliminate the effect of stray
typically limited to fractional amps. To overcome capacitances is not required, and any guard circuit
this limitation, a shunt resistor N is inserted into used on the specimen side is simply connected to
the circuit for medium currents; for currents larger ground.
than 20 A, a current transformer and shunt resistor Another advantage of this type bridge is its
are used. current capability, which is typically as much as 50
A without the need of an external transformer.
Four-Capacitor Bridge
Measurements of small test objects, such as oils or
films measured with guard-ring capacitors, require
high measurement sensitivity. For this purpose, a Automatic Ratio Arm Bridge
measuring bridge consisting of four capacitances
and one resistance in the main arms is most In the past, several attempts have been made to
suitable. This type of measuring bridge is intended automatize capacitance and DF measurements.
primarily for tan delta measurements, since other Early systems were based on the technology avail-
circuits lend themselves better to capacitance mea- able then, which leads to designs of servo-motors
surements. driving slide wires. The recent proliferation of
This bridge has a measuring arrangement with digital microprocessors has made it logical to use a
four capacitors; in other words, the lower bridge ratio arm bridge as a model, since controlling the
arms consist not of resistors, but of capacitors. This many taps of a differential transformer is a natural
design provides a larger bridge impedance of the task for a digital controller. The Automatic Ratio
lower arms, and consequently a higher measuring Arm Bridge is a typical product of this concept. This
sensitivity; detrimental, small shunt capacities automatic bridge is most suitable for production
have little influence on measurement results, as line testing, where speed is essential, or for mea-
compared to results with bridge-arms consisting of surement applications where large amounts ofdata
resistors. must be analyzed.
As with manual balancing bridges, the key
Ratio Arm Bridge element of the Automatic Ratio Arm Bridge is a
multiwinding differential transformer. The sensi-
Because ofits straightforward design and ease of tivity of the null indicator is also controlled by the
operation, this type of bridge today accounts for firmware.
well over 90 percent of all bridges sold for laboratory The automatic bridge displays capacitance Cx
and shop use, where only capacitance and DF and DF tan delta values within approximately five
measurements are required. seconds with an accuracy of 2 X 10- for tan 6 and
This bridge is often referred to as a differential 0.1 percent for capacitance. These are realistic
transformer bridge, a name that quite accurately values achievable under conditions encountered in
describes- the working principle of the bridge. shop and laboratory environments. Special protec-
Unlike the Schering and Four-Capacitor designs, tive elements are necessary to eliminate danger in
which are basically voltage bridges, the Ratio Arm case of sample failures. This includes galvanic
Bridge is a current bridge, because it compares low separation of AC measuring section and digital
currents resulting from specimen and standard micro processor circuit; in addition, interfaces to
capacitor. host computers are implemented by optocouplers
The main element of the Ratio Arm Bridge is a and fiber optics.
toroidal differential transformer (T1), made of Such an automated bridge lends itself very well to
highly permeable material with three windings- automated testing. Systems have been built and are
Wi, W2, and W3. The null indicator is fed by in operation in which the test voltage power supply
winding W3. The test object Cx and the standard is interfaced to a processor, and tip-up measure-
capacitance Cn are connected to the windings Wi ments on generator bars are performed fully auto-
and W2. matically. Additional functions could include
The Ratio Arm Bridge has one key advantage temperature measurements, insulation resistance
over the Schering Bridge and its derivatives-that measurements, voltage withstand tests, and others.

January I 986-Vol. 2, No. I


33 IEEE Electrical Insulation Magazine
Automatic OF Measuring Bystem sarily for its harmonics. A nullindicator takes the
For repetitive measurements of samples (e.g. small voltage difference-typically a few nano-
motor capacitors or shunt capacitors) a deviation- volts-and amplifies it while rejecting harmonics
type bridge is often used, because of its ease of by at least a factor of 3000 (70 dB).
operation and digital indication ofmeasured values. The meter-type null indicator uses an analog
This instrument utilizes a standard capacitor, but meter to display the voltage difference.
no null indicator. The oscilloscopic null indicator uses a small
Before repetitive measurements are taken, the cathode ray tube to display the difference voltage
nominal capacitance is adjusted at the bridge; the separated by phase and amplitude. The signal is
results displayed consist of capacitance deviation processed the same way as in a meter-type indicator,
from the nominal value, actual DF, and test voltage. and is then made visible by the vertical deflection of
The actual test current and a reference current the CRT tube. A reference signal, derived either
generated by the standard capacitor and the dial from the 115 V line signal or from the test voltage,
setting are compared, and the difference signal, controls the horizontal movement of the electron
which is proportional to the deviation from the set beam. The resulting ellipse (lissajous figure) is
capacitance, is processed by phase-sensitive rec- reduced to a horizontal line once the bridge is
tifiers controlled by a phase lock loop. balanced. Since the opening of the ellipse can be
Among the advantages of this instrument type assigned to the capacitance, and the inclination to
are the fast measuring speed of 400m sec for reduced the DF, the operator can balance the bridge in a
accuracy, and 2.5 for maximum accuracy. Espe- more controlled-and therefore more efficent-
cially while measuring electrolytic motor start ca- manner.
pacitors, the test voltage on time must be less than a
few seconds, otherwise the capacitance and DF Standard Capacitor
values will change considerably because of tem-
perature increase. Due to the deviation measuring Up to approximately 15 kV standard capacitors
process, the accuracy of the DF value depends can be built into the bridge. For testing at higher
slightly on the measured capacitance deviation. In voltages, capacitors are always separate acces-
practice, however, the absolute capacitance value is sories, and therefore a choice among different
measured within 0.15 percent, and tan delta within types can be made. Regardless of the voltage rating,
2 X 10-1 to 1 X 10-4 accuracy. the standard capacitor must be higher than the
Due to the digital display and the associated BCD maximum applicable test voltage.
coded signals, this bridge is a prime contender for Since a standard capacitor acts as a reference, its
production line operation, because pass/fail signals accuracy and stability are of utmost importance. Its
are easily derived to control a sorting mechanism. capacitance value must be exactly known, as well
Unlike conventional bridges, this deviation type as its temperature coefficient (typically 30 ppM/!C
will cover an extremely wide capacitance range-up or less).
to 2000 pF-without resorting to external current Standard values for capacitors are 100 pF and
transformers or large-value standard capacitors. 1000 pF up to 50 kV, 100 pF up to 200 kV, and 50 pF
This instrument is limited to test voltages below 25 up to 1000 kV. Higher capacitance values at a given
kV, with low harmonic content usually obtained by voltage will generally result in higher sensitivity of
means of a parallel resonance power supply. the bridge, and will also shift the measuring range
upwards.
Ancillary Devices
A variety of accessory instruments are normally Current Transformers (CT)
required to complement the basic bridge circuits for Current transformers are mainly used for two
full functional operation. Though they are often purposes in connection with capacitance measuring
built-in and not easily discernible by the user, some bridges: range extension and current extension. In
of their key properties need to be discussed so that both applications, the primary winding ofthe CT is
they can be applied properly. Obviously these normally inserted between the low voltage electrode
accessories do not fundamentally alter the operation of the sample and the return lead of the power
of the bridge, though they will influence range, supply. The secondary winding in turn feeds the
accuracy, and basic application considerably. bridge through the Cx winding side.

Nullindicators Power Supplies


As different as their displays might be, null Usually, ungrounded test samples are preferred,
indicators all serve the same purpose-namely, to since they allow any power supply to be used
indicate the balanced condition of the bridge. In a without difficulty. For such samples, the circuit
balanced state, the-voltage at both bridge points a should be grounded at the bridge point V, if
and b is identical in amplitude and phase for the possible, and the voltage and current capabilities
basic frequency of the test voltage, but not neces- must be powerful enough to energize sample and

January 1 986-Vol. 2, No. I


IEEE Electrical Insulatlon Magazine 34
standard capacitor at rated voltage. However, some noise signals. Future circuits will also eliminate the.
means ofcurrent limitation is advisable, because an influence of electrical disturbances of variable
internal breakdown ofthe sample could lead to high amplitude and phase by sensing the electromag-
currents that, in turn, might damage the bridge netic field with antennae that generate a correction
circuits. The resonant-type power supplies are signal. Microprocessors will eventually become an
preferred for ungrounded samples because they integral part of field bridges, and will correct the.
limit short circuit currents effectively and also measured DF for temperature, if a temperature
produce a test voltage low in harmonics. probe is part of the instrument. Adding a small strip
A more complex situation arises with grounded printer for hard-copy test reports will also be a
samples, such as buried cables and transformers logical step, considering that often-sizeable
with neutral of Y-winding connected to ground. FQr amounts of data are collected on a three-phase
these, the high voltage power supply winding must specimen.
be ungrounded. New developments in insulation materials used
For field measurements on grounded samples, a for cables and capacitors are yielding DF values of
dedicated, lightweight, shielded power supply with 10 or slightly less. Consequently, the overall ac-
an output voltage of 2.5 or 10/12 kV is often used. A curacy of future systems used for precision mea-
completely shielded high voltage winding, a stan- surements in research and development labs will
dard capacitor, and a high voltage interconnection have to approach 1 X 10- with ease and consistency.
cable reduce stray capacitance to a minimum, so Such accuracy is possible today, but only with
that measurements on field equipment, with its considerable efforts and the aid of experts. Again,
associated higher DF values (typically i-O or the microprocessor will have to become a major
higher), can be carried out without applying cor- factor to achieve these improvements. Not only will
rections. well-known technologies derived from other types
of measuring instruments, like self-calibration and
Future Developments of D.F. auto-zeroing, be integrated, but also noise compen-
Measuring Instruments sation, correction for parasitic resistances and
capacitances, and statistical methods such as
Since the first well-known C and DF measuring averaging. These combined efforts might eventually
bridge was conceived some 60 years ago by H. contribute to a bridge as easy to use as a digital
Schering, we have seen slow but continuous de- voltmeter.
velopment of these instruments. Not only has the
basic bridge circuit been refined over the years, but References
also a mynad of accessories have been designed to
either improve accuracy or to accommodate difficult [1] A. M. Thompson, "The precise measurement of small
measuring situations. A major step forward was the capacitances," IRE Trans. on Instruments, vol. I-7,
introduction of the Ratio Arm Bridge, which, pp. 245-253, Dec. 1958.
because of its simplicity, became the most used [2] M. C. McGregor, "New apparatus 'at the National
bridge for workshop, and even field, applications. Bureau of Standards for absolute capacitance mea-
And as it turned out, the ratio arm design has surement," Ibid, pp. 253-261.
[3] A. F. Dunn, "Determination of an absolute scale of
become the basic circuit upon which the next capacitance," Canad. J. Phys., 42, pp. 53-69, 1964.
generation of C and DF bridges will be based. [4] A. F. Baker, "Recent developments in 50 c/s bridge
Within the next few years, we will see more fully networks with inductively coupled ratio arms for
automatic bridges incorporating microprocessors. capacitance and loss tangent measurements," Proc.
These instruments will be more compact than IEE, 109, pp. 243-247, 1962.
present automatic units, since they will be spe- [5] N. L. Kusters, and 0. Petersons, "A transformer
cialized for a particular application, rather than ratio arm bridge for high-voltage capacitance mea-
being an all-in-one instrument. Units for shop and surements," IEEE Trans. on Communication and
quality control applications, which often do not Electronics, pp. 606-611, Nov. 1963.
require higher accuracy will feature microprocessor [61 P. N. Milianic, N. L. Kusters, and W. J. M. Moore,
"The development of the current comparator, a high-
firmware for balancing within two to three seconds. accuracy a-c ratio measuring device," Trans. AIEE
Maximum DF values might be entered to operate (Communication and Electronics) pt. 1, 81, pp.
the system in a quick, pass/fail mode with indicator 359-368, Nov. 1962.
lights. More sophisticated units will feature a [7] R. Calvert, and J. Mildwater, "Selfbalancing trans-
printer, where specimen identification and mea- former ratio arm bridges," Electronic Engnrg., 35,
sured results are printed. A control signal from the pp. 782-787, 1963.
bridge might also turn the power supply on and off. [8] C. G. Garton, "The: drying process in paper, as
determined by electrical methods," Journal I.E.E.,
Still, many improvements are left to be made in 86, p. 369, 1940.
portable field instruments. True portability, rather [9] A. C. Lynch, "A bridge network for the precise
than mobility, will be achieved only after test measurement of direct capacitance," Proceedings
voltage power supplies are reduced in size and IEE, Paper no. 2209M (104B, p. 363), Oct. 1956.
weight. Improved circuits for electrical interference [10] A. D. Blumlein, British Patent No. 323037, 1928.
suppression are also being worked on; conventional [11] H. A. M. Clark, and P. B. Vabderlyn, "Double ratio
designs can only completely suppress steady-state A.C. bridges with inductively-coupled ratio arms,"

January 1 996-Vol. 2, No. 1


35 IEEE Elctrilcal Insulation Magazine
Proceedings I.E.E., Paper No. 742 (96, Part II, p. 365), measurement of power factor tip-up of rotating
Jan. 1949. machinery starter coil insulation."
[12] A. Glynne, "Bridges with inductively-coupled ratio
arms,"Bulletin of Electrical EngineeringEducation,
no. 8, p. 69, 1952.
[13] E. F. Hasler, "An amplifier-detector for Schering
bridge measurements at power frequency," Electrical Rene E. Seeberger, a native of Switzerland, received
Energy, 2, p. 372, 1958. his M.S.E.E. from the Swiss Federal Institute of Tech-
[14] W. P. Geyger, "Kapazitaets-und Verlustfaktor nology, Zurich in 1969. He started his career in the
Messbruecke mit selbsttaetiger Abgleichung," ATM, Industrial Electronics Department of Suilzer Broth, de-
J 924-1, Aug. 1936. veloping processor-based data acquisition systems. He
[15] E. Zinn, A. Braun, and H. J. Koehler, "Kapazitaets- also served two years as assistant teacher at the technical
und Verlustfaktormesseinrichtung mit selbsttaetiger college in Winterthur, teaching physics. From 1972 to
Abgleichung," Technisches Messem. Heft 2, J.924-5, 1975, his work in South Carolina was related th production
1977. monitoring and pattern processing systems. In 1977 he
[16] P. Osvath and S. Widmer, "High-voltage high- joined Tettex AG in Switzerland, and in 1978 he estab-
precision self-balancing capacitance and dissipation lished the subsidiary Tettex Instruments Inc. in the
factor bridge for industrial measurements." United States, which he is heading as President. He
[17] IEEE Std 286-1975, "Recommended practice for became an IEEE member in 1982.

Call for Papers 1986 IEEE Conference on Electrical Insulation and Dielectric Phenomena

The 1986 Conference on Electrical Insulation and Dielectric quent publication elsewhere of completed work is encouraged. Ac-
Phenomena will take place November 2-6, 1986 at the Hilton Hotel, ceptance or rejection notices will be mailed out before May 1, 1986,
Claymont, DE. Copies of the program and registration informa- to authors of submitted abstracts. Detailed guidelines for the
tion will be available in August. preparation of manuscripts will be sent to authors of accepted
The Conference is organized into separate sessions devoted to abstracts.
a broad range of topics related to electrical insulation and dielec- As this is a participatory conference where interaction is
tric phenomena. The 1986 Whitehead Memorial Lecturer will be necessary, a paper will not be read or discussed if the author does
Prof. M. Ieda who will speak on "In pursuit of better electrically not attend the meeting. Authors who submit papers but fail to
insulating solid polymers: present status and future trends." register for the meeting will be charged a fee of U.S. $40.00 to
In 1986, the Conference will continue to emphasize studies which cover publication costs. Moreover, failure to attend the mneeting
link theoretical and experimental work. Papers on all traditional after submission of a paper may adversely affect future paper ac-
topics treated in past conferences are welcome. Recent session topics ceptance. In the event that more high-quality papers are received
include: breakdown phenomena in solid, liquid, gas, and vacuum; than can be accommodated, authors whose names appear on more
charge storage and transport; prebreakdown, partial discharge, and than one paper may be limited to presenting only one paper.
treeing; dielectric aging; polarization phenomena; and dielectric Manuscripts of accepted papers are unlikely to be published in the CEIDP
analysis and measurements. Papers on liquid-flow electrification, Annual Report (distributed at the meeting) if received after July 11, 1986.
and on the formation and properties of plasma-formed dielectric Papers should be restricted to six manuscript pages, includingfigures. A charge
films, will be particularly welcome. of U.S. $50/page will be incurred for pages in excess of this number.
Following successful experience of past conferences, one or more
topics will be organized into poster sessions where experimental 1986 CEIDP Conference
equipment can be demonstrated. Posters will be displayed for the Location: Hilton Hotel, Clayton, Delaware
duration of the Conference. For presented papers, 20 minutes are Dates: November 2-6, 1986
allotted to each paper (15 minutes presentation and 5 minutes Abstracts: <200 words due April 1, 1986
discussion). Notification of acceptance or rejection of Abstracts
You are invited to submit an abstract of not more than 200 words; will be mailed out by: May 1, 1986
the deadline for receipt is April 1, 1986. One copy of the title and
abstract, together with the corresponding author's name, affiliation, Send manu'scripts to:
telephone number, telex number, and mailing address should be sent to Mr. Roy E. Wooton (501-3W69)
Mr. R. E. Wootton, Program Chairman (address below). Westinghouse Research and Development Center
Conference policy requires that papers be limited to subject mat- 1310 Beulah Road
ter of scientific and technical interest. Contributors are encourag- Pittsburgh, PA 15235, USA
ed to report on their latest work, including work in progress. Subse- TELEX Number: 703669
Telephone Number: (412) 256-2108

January 1986-Vol. 2, No. I


IEEE Elactrical Insulation Magazine 36

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