INSTALLATION MANUAL
Applied Machine: 951
1580
1580
1454 1454
1234 1070 1234
1020 1020
1020
715
715
1580
1454
1070 1234
1020
1020
FS-532 (SD-510)+Machine+LU-409
(Unit: mm)
1580
1454
1160 1234
1020
1020
FS-532 (PI-502+SD-510)+Machine+PF-706
(Unit: mm)
1580
1454
1160 1234
1020
1020
FS-532 (PI-502+SD-510)+ZU-608+Machine+PF-706
E-1 A4EW960100
II. Confirmation prior to installation No. Name Shape Qty
1. Select a flat and stable place that can sustain the
10. Users guide
machines weight.
holder
2. Confirm that the voltage and the frequency meet
1
the product specifications, and that the current
capacity of the outlet meets or exceeds the
capacity specified.
3. Connect the machine directly to a dedicated 11. Sub power label
power outlet. (Do not use an extension cord.) 1
4. Do not plug or unplug the power cord with a wet
12. Operation label/G
or dirty hand. (May cause an electrical shock.)
1
5. Do not install the machine in a place with high
temperatures or high humidity, or in direct sun-
light. 13. Arm cover/3
1
6. Do not install the machine in a dusty place, and/
or near volatile flammable substances.
7. Do not install the machine in a poorly ventilated 14. Operation
place. panel
1
III. Accessory parts
A0G6IXC002CA
2. Developer 1 set
3. Cotton swab
Hugo Luis Escalante 18. TP screw M4x6
1 6
(black) M4x6
20. Bind screw
2
4. Installation (black) M4x8
manual 21. TP screw M3x6
1 4
(for earth plate)
22. Power cord
5. Users guide instruction
(except for Each
(except for 1
some areas) 1
some areas)
6. Cap 2 23. Earth plate (for
7. Arm cover/1 PF-706) 1
1 A0G6IXC003CA
25. LPH
9. Fusing cover 1
A4EWIXC002CA
1
A4EWIXC001CA
E-2
Note: 4. Remove the locking tapes on the exterior panels.
Refer to the service manual concerning the Note:
use of the following accessory parts. Locking guide tapes indicate the portions to be
No. Name Shape Qty unlocked; those tapes should be removed after
the completion of each unlocking procedure.
26. Weight 4
27. TP screw M3x8 2
Tray 1 locking
Toner supply door guide tape
Operation
panel pole
A4EWIXC003CA
E-3
5. Open the ADF, and remove the original glass pro- 7. Remove the locking tapes within the Trays.
tecting cushion and the locking tapes. (2 locking (1) Open the Toner supply door. Pull out the Tray 1
tapes are under the protecting cushion.) while raising the Lock lever mounted on the left
side of the tray.
Locking tapes
Original glass
protecting cushion
A0G6IXC007CA
Lock lever
A4EWIXC004CA
Locking tapes
E-4
8. Remove the locking materials from each unit. (5) Remove the Duplex unit lock screws. (Screws
Note: , & )
Do not use the removed red screws again. (6) Remove the two duplex unit locking materials.
(1) Open the Front door and the Front left door. (Arrows & ) (Right and left sides: 1 pc.
(2) Remove the protection materials and the pro- each)
tecting sheet from the front door. Note:
There are two locking materials at the potision
Protecting sheet
of the locking material . (They have been
installed together with a screw.)
(7) While pulling the Duplex unit out, remove the
lock piece indicated by Arrow .
Protection materials
A4EWIXC005CA
A4EWIXC006CA
Step 3
A4EWIXC008CA
Locking materials
Locking tape
A0G6IXC012CB
E-5
9. Press the fusing roller. 10. Install the fusing unit cover with two screws.
(1) Push the handle into the direction of arrow.
Handle
A4EWIXC009CA
A4EWIXC032CA 11. Reinstall the Duplex unit to the Main body, and
(2) Turn the handle to the direction of arrow while turn the Release lever to the locking position.
the handle is kept pushing, and set the locking 12. Close the Front left door and the Front door.
section at the H-marked position. 13. Install the operation panel.
(1) Remove the rear cover (9 screws).
A4EWIXC011CA
Top cover/1
A4EWIXC010CA
A4EWIXC012CA
57GEIXE023SA
57GAIXJ023SA
E-6
(3) Remove the External panel installation board/A (6) Install the Arm cover/3 (TP screw M4x6: 3 pcs).
(3 screws).
Arm cover/3
TP screws M4x6
A0G6IXC017CA
57GEIXE023SA
57GAIXJ023SA
A4EWIXC013CA
57GEIXE023SA
57GAIXJ023SA
Note:
(4) Remove the controller. (8 screws)
Arm length can be changed upon customer
request. The position of the operation panel can
be adjusted forward or backward.
Default setting at installation: Arm is positioned
backward.
If the change is not necessary, move to step (7) on
page E-8.
Procedures to change operation panel arm length
Step
1. Remove the Arm cover/4 and the Arm cover/
5 (2 screws each).
A0G6IXC018CA
57GEIXE023SA
57GAIXJ023SA
A0G6IXC016CA
57GEIXE023SA
57GAIXJ023SA
E-7
Step Step
2. Remove the Arm fixing screws (top surface: 4. Lengthen the operation panel arm and fix it.
4 pcs., bottom surface: 2 pcs.) (top surface: 4 pcs., bottom surface: 2 pcs.)
Arm fixing screws Arm fixing
screws
A0G6IXC021CA
A0G6IXC019CA
A0G6IXC023CA
A0Y5IXC037CA
(7) Connect the two connectors of the operation
panel to the Main body control board, and
secure the Earth plate with a screw (TP screw
M4x6: 1 pc.)
Earth plate
TP screw M4x6
Connectors
A4EWIXC033CA
E-8
(8) Reinstall the controller. (8 screws) (13) Install the Adjusting knob. (bind screw (black)
(9) Reinstall the External panel installation board/ M4x8: 2 pcs.)
A (3 screws).
Bind screws
External panel installation board/A (black) M4x8
Adjusting knob
A0G6IXC027CA
A4EWIXC015CA
57GEIXE023SA
57GAIXJ023SA
(14) Place a sticker on the top of the Arm cover 1
(10) Reinstall the Top cover/1 (2 screws). After and 2.
securing the cover with screws, install the two
caps.
Sticker
Caps
Truss screws
Truss screws (black) M4x6
(black) M4x6
A4EWIXC017CA
Screws
A0G6IXC029CA
E-9
(3) Pull out the toner supply unit (Arrow ) while (6) Remove the drum lock knob.
releasing the lock lever/1 (Arrow ).
Lock lever/1
A0G6IXC032CA
A0G6IXC030CA
(7) Release 2 lock levers/3 to the direction of
arrow and pull out the photo conductor unit
(4) Open the toner supply unit 180 degrees (Arrow
while holding the lock levers.
) while releasing the lock lever/2 (Arrow ).
Lock lever/3
Lock lever/2
Cotton swab
A4EWIXC018CA
A0G6IXC033CA
E-10
(9) Install the LPH and put the cords to the cord (17) Turn the sub power switch ON, and after the
holder. completion of the electrode cleaning process,
Note: turn the sub power switch OFF. (This process
Be sure to check that the LPH is set securely. is executed automatically and takes about 1
(10) Remove the two locking tapes. minute 15 seconds.)
Note:
The Cleaning blade is preset to the invalid
position at the factory. The ON/OFF opera-
LPH
tion of the Sub power switch initializes that
position and places the Cleaning blade at
Locking tapes the valid position.
Do not omit this ON/OFF operation, as
another reason is that the automatic elec-
trode cleaning operation is executed simul-
taneously.
The Photo conductor will start turning about
30 seconds after the electrode is cleaned,
Cord
Cord holder so turn the Sub power switch OFF before
that occurs.
(18) Open the front door and the front left door and
A4EWIXC019CA
turn OFF the main power switch.
(11) Set the photo conductor unit to the main body 15. Charge the developer and apply setting powder
and reinstall the drum lock knob. on the photo conductor.
(12) Fix the photo conductor unit with the lock (1) Pull out the toner supply unit (Arrow ) while
lever/3.
releasing the lock lever/1 (Arrow ).
(13) Connect the connector of the LPH. (2 connectors)
Lock lever/1
A0G6IXC030CA
A4EWIXC020CA
(2) Open the toner supply unit 180 degrees (Arrow
(14) Put the duplex unit release lever back to the
) while releasing the lock lever/2 (Arrow ).
original position.
(15) Put the toner supply unit back to the original
position.
(16) Plug in the power cord, turn the main power Lock lever/2
switch ON, and close the front left door and
the front door in this order.
E-11
(4) Remove the connectors. (2 connectors) (7) Remove the developing suction box while
releasing the lock to the direction of arrow.
Connectors
A4EWIXC021CA
A4EWIXC020CA
Drum lock knob (8) Unplug the TCR connector and pull up the
developing press lever while pushing the back
of the developing unit shown in the picture.
Lock lever/3
A0G6IXC037CA
A0G6IXC034CA
A0G6IXC070CA
E-12
(10) Pull up the claws of the upper cover to (13) Check that the developing roller is covered by
remove the cover. the developer completely.
Note: Rotate the developing gear/1 counterclockwise
Do not work in a dusty place (to prevent to some extent to convey the developer.
foreign objects from getting into the unit).
Claws
Developing roller
Developing gear/1
A0G6IXC041CA
(11) Add 1 bag of developer to the agitator screw and check that the developing roller is covered
side evenly. by developer completely.
Agitator screw
Developing roller
A0G6IXC040CA
A0G6IXC042CA
Conveyance screw
A0G6IXC071CA
Boss
Stopper roller
A0G6IXC043CA
E-13
(15) Disconnect the two connectors from the (17) Tilt the cleaning unit to the direction of arrow
charging corona unit, and remove the wiring and pull it out.
harness from three clamps. Remove the
Charging corona unit by holding both grips.
Note: Cleaning unit
The Charging corona unit must be face up
when it is placed.
Grips
A4EWIXC024CA
Connectors A4EWIXC022CA (18) Remove the cords of the LPH from the cord
holder and then remove the LPH.
Clamps
A0G6IXC046CA
Stay
Connector
A0G6IXC047CA
A4EWIXC023CA
E-14
(20) Pull the Photo conductor straight up. (23) Hold the both ends of the Photo conductor,
and move it straight down to set it in the Photo
conductor unit.
Note:
Do not put the Photo conductor on the rib of
the Photo conductor unit. (back and front)
(24) Put the stay back to the original position.
(25) Set the 1st Cleaning blade.
Note:
The 2nd Cleaning blade is charged at the
factory.
A0G6IXC049CA
Push up the Blade unlock arm in the direc-
tion of the arrow until it stops.
(21) Apply the setting powder on the surface of the
Rotate the Blade charge lever fully in the
Photo conductor by a whole round.
direction of the arrow.
Note:
Hold the Blade unlock arm pushed up.
Setting powder
IDC sensor
A0G6IXC051CB
E-15
(26) Check the warp of the Toner leakage preven- (30) Remove the drum lock knob and pull out the
tive guide sheet of the Cleaning unit. photo conductor unit.
Note: (31) Reinstall the Developing unit.
Toner may leak if the guide sheet at the both Reinstall the Developing unit on the Photo
ends of Cleaning unit is warped slightly toward conductor unit. (Refer to the steps (8) to
the Toner guide brush. If so, correct the warp (9).)
(see procedure ). Connect the TCR connector.
Correct the warp of the Toner leakage pre- Make sure that the stopper roller contacts
ventive guide sheet to make it parallel with the stopper plate and cannot rotate.
the Toner guide brush, or to warp slightly (Releasing the stay makes it easier.)
(less than 1mm) off the Toner guide brush.
Toner guide brush
A0G6IXC052CA
A0G6IXC067CA
(32) Reinstall the Developer suction box.
(33) Install the LPH and put the cords to the cord
(27) Reinstall the Cleaning unit and connect the holder.
connector. Note:
(28) Set the Photo conductor unit to the Main body. Be sure to check that the LPH is set securely.
(29) Install the drum lock knob and rotate the
photo conductor clockwise more than 1 revo-
lution.
LPH
Note:
To prevent blurry copying that results from set-
ting powder becoming attached, remove the
charging corona, LPH unit, and the developing
unit and rotate the photo conductor clockwise
more than 1 revolution.
Cord
Cord holder
A4EWIXC034CA
E-16
(37) Connect the connector of the LPH. (2 connec- 16. Set the Toner bottle.
tors) (1) Open the Toner supply door and pull out the
bracket of the Toner supply unit.
(2) Hold the Toner bottle vertically, and gently
shake it up and down. Remove the cap. Install
the Toner bottle aligning with the groove with
the tape of the bottle facing up.
Connectors
Cap
Tape
Bracket of toner
supply unit
A4EWIXC020CA
their original positions. (3) Set the bracket of toner supply unit.
17. Put each labels.
(1) Put the operation label/G.
Shutter Note:
Put the label of your own language.
A4EWIXC036CA
A0G6IXC057CA
SUB
POWER
A0G6IXC076CA
E-17
18. Execute the process adjustment. (6) Auto dot diameter adjustment
(1) Blade setting mode
Step
Step
1. Touch the Return key to open the Auto
Turn ON the Main power switch. Dot Diameter Adj. key.
Enter [Service mode]. 2. Touch the Start key.
Note: * This process takes about 10 seconds and
Refer to procedures in the Service automatically stops with a completion mes-
Manual to enter into the Service Mode. sage on the screen.
To enter into the Service Mode, follow
19. Non-image area erase check
the steps from the sub power OFF
status described in the Service Step
Manual. 1. Touch the Return key and touch Service
1. Touch the Process Adjustment key. key to return to the [Service Mode Menu]
2. Touch the Drum Peculiarity Adjustment screen.
key. 2. Touch the Machine Adjustment key.
3. Touch the Blade Setting Mode key. 3. Touch the Non-Image Area Erase Check key.
4. Touch the Start key and then touch Yes key. Note:
* This process takes about 5 seconds and Fully open the ADF.
automatically stops with a completion mes- Do NOT place anything on the original
sage on the screen. glass.
Clean the original glass if dirty.
(2) Charge potential automatic adjustment
4. Touch the Start key.
Step 5. After the adjustment, if any message other
1. Touch the Return key and touch the than <NORMAL Adjustment selected> or
Charge Potential Auto. Adj. key. <Machine has been set to appropriate
2. Touch the Start key. parameters for Non-Image Area Erase> is
* This process takes about 5 seconds and displayed, follow the instructions that
accompany the message.
E-18
(2) Service center TEL/FAX setting 21. Print quality check
(1) Set the paper in the Trays and make sample
Step
prints.
1. Touch the Service Center TEL/FAX key. (2) Output the test pattern and check the image.
2. [Service Center TEL/FAX Setting] screen Check items: Centering, skew, leading edge
Touch the Service Center TEL (16) key. timing, density, etc.
3. Use the numeric keypads to enter the tele- Adjustment: Refer to the Service Manual.
phone number (16 digits). Note:
If the adjustment data is changed, back up the
4. Touch the Service Center FAX (16) key.
main body adjustment data to memory using
5. Use the numeric keypads to enter the fax the following procedure.
number (16 digits).
Step
6. Touch the OK key and touch Exit key.
7. Turn OFF the Sub power switch. 1. Enter [Service mode].
Note:
(3) Set date and time. Refer to procedures in the Service
Step Manual to enter into the Service Mode.
2. Touch the State Confirmation key.
1. Turn ON the Sub power switch.
3. Touch the I/O Check Mode key.
2. Press the [Utility/Counter] key.
4. Enter 9 and 1 using the quantity setting
3. Touch the Administrator Setting key.
buttons.
4. Touch the System Setting key. Make sure that <091-00> appears on the
5. Touch the Data/Time Setting key. message display.
6. [System Setting 5. Press the [Start] button.
<Data/Time Setting>] screen After the adjustment, check that <OUT:FIN>
Make sure that the date and time are cor- is displayed on the message screen.
rect. If not, set the right date and time using 6. Touch Return key and then touch Exit
the numeric keypads on the screen. key.
The cursor cycles through date, month,
Screws
Exhaust cover
A4EWIXC027CA
E-19
23. Use a spanner to extend and adjust the Adjuster (2) Install the users guide folder to the position
feet to make the Main body level with the floor. shown in the picture when the finisher is
(4 places) installed.
FS
A4EWIXC031CA
A4EWIXC030CA
E-20
VI. ADF opening angle change VII. Adjust angles of the operation panel
The opening angle of the ADF can be set at 70 or 32
Step
degrees. Set the angle according to the customers
request. 1. Loosen the Adjusting knob and determine
Default setting at installation: 70 degrees the overall position of the arm.
1. Remove the angle adjustment plate on the rear of Tighten the adjusting knob to secure it.
the ADF (2 screws), align the engraved hole 32
of the angle adjustment plate with the positioning
dowel then tighten the screws.
2. Perform the same procedures for the other plate.
Adjusting knob
A0G6IXC063CA
70 degrees 32 degrees
Screws Angle adjustment plates
A0G6IXC065CA
E-21
VIII. Network connection and setup 2. IP address allocation
1. Connect the network cable. Note:
There are two kinds of network functions: on the Usually a dedicated administrator handles
Main body side (Machine NIC) and Printer con- the network and PC environment at the user
troller side (Controller NIC), and there are two end. When conducting the following setup
connector slots (RJ-45). procedure, always consult with proper
Depending on the users purpose, connect the personnel, get approval, and operate under
network cable to either or both slots. (See the that persons supervision.
table below for functions of NIC.) The Controller NIC has the DHCP function,
however the initial setting is OFF, so make
sure to implement network settings.
Step
Machine NIC
(RJ-45) 1. Touch the Administrator Setting key on the
Utility Menu screen.
2. Touch the Network Setting key.
3. Machine NIC setting
1. Touch the Machine NIC Setting key.
2. Touch the TCP/IP Setting key to set
Controller NIC
(RJ-45) the following items. After settings
are done, touch the OK key.
IP Address (IP address of the Main
A4EWIXC035CA body)
Subnet Mask (subnet mask for the
Note:
network)
Use category 5 or 5E network cables.
Gateway Address (IP address of the
Function Machine NIC Controller NIC default gateway)
Extension for Controller NIC setting
maintenance O 1. Touch the Controller NIC Setting
E-22
3. Print a test copy to check operation X. Tandem setting
[Conduct this procedure when using the Control-
Note 1:
ler NIC.]
Only combination of 951 and 951 is connect-
The following five test prints (reports) can be
able.
printed.
Configuration Page Print (including network Note 2:
information) Two machines must be the same on the follow-
PCL Demo Page Print ing points.
PS Demo Page Print Main body Firmware versions.
PS Font List Optional configurations.
PCL Font List Firmware version of optional machines.
Software DIP switch and utility setting.
Step (except for machine adjustment value)
1. Turn the Main and Sub power switches ON. Setting for User Authentication, Section
Authentication and Section Management.
2. Touch the Controller key on the [MACHINE]
Note 3:
screen.
Tandem function cannot be used when Secu-
3. Touch the Report Type key. rity Strengthen Mode is used.
4. Select the type of report. Step
5. Touch the Execute key.
1. Turn the Main and Sub power switches OFF
of the Main body.
4. Ping to check network connection
[Conduct this procedure when using the Control- 2. Connect the straight twisted-pair of more
ler NIC.] than category 5 (100BASE-TX) to the
machine NIC connector (RJ-45).
Step Connect the straight cable from the Main
1. Press the [Utility/Counter] button. body to the hub.
2. Touch the Administrator Setting key. Note:
You may use a cross cable to connect
3. Touch the Network Setting key. units directly.
E-23
Step
12. Touch the Machine NIC setting key.
Set the appropriate IP address/subnet
mask/gateway address and other items
according to your network administrators
instructions.
If you use a cross cable to connect, you can
use the default values.
13. Input the other machines IP address in IP
Address (Tandem).
Note:
If you selected OFF (0) by mistake in
step 7, the IP Address (Tandem) key
cannot be selected.
14. Set Auto Negotiation on Line Speed Set-
ting (recommended).
(10M Half Duplex, 10M Full Duplex, 100M
Half Duplex and 100M Full Duplex are also
selectable.)
15. Turn the Sub and Main power switches OFF
of the Main body and then turn them ON.
16. Perform the above steps again for the other
machine.
E-24