>Solving of the force of the piston:

Distance travel by the piston in the sleeve or cylinder

D = 8 in 0.203 m

Mass of Piston = 2 kg

Mass of arm = 0.5 kg

T= 2 sec

Solution:

distance velocity
velocity acceleration
time time
0.203 m 0.406m/s
v a
2sec 2 sec
v 0.1015m/s a 0.203 m/s 2

Force ma
F 2.5kg(0.203 m/s2 )
F 0.5075 N

>Solving for Chain Force:

Solution:

Tb
Fc Ma 0
D
2
106.9 N.m
Fc 664(5) 213(18) C(13)
0.33 m

2
Fc 647.89 N C 550 N

F Fcx Fcy F 0 ()
2 2

F (416.44N)2 496.31N A 550 664 213

2

F 647.89 N 2882 lb A 327 N

2.94K t ( F ) N
D
S'n
2.94(2.5)(2882 lb)(2)
D
405,000 psi
D 0.26 in

Fcx Fc sin(40 ) Fcy Fc cos(40 )

Fcx (647.89 N)sin(40 ) Fcy (647.89 N)cos(40 )
Fcx 416.44N Fcy 496.31 N

>Solving for diameter of a Shaft

Material: AISI 1040 cold-drawn steel

Sf -safety factor, 2 recommended

Tout = 0.33074(80) = 26.5

Sn - endurance strength, 200MPa or 30ksi for AISI 1040 cold drawn steel

Scf - stress concentration factor, 3 recommended.

Sy -yield strength, 490 Mpa or 71 ksi AISI 1040 cold drawn steel

Sn = SnCsCr ; Cs= 0.81 ; Cr = 0.85

Sn= (30ksi)(0.85)(0.81)

Sn= 20650 psi

63000(3)
Torque= 100

Torque= 1890 lb.in

1890
Fn= 13
2

Fn= 290.77 lb or 1.292 KN

F=0

R1+R2-F=0

R1+R2=1.292kN

M=0

0.8Fn-0.160R2=0
0.08
R2=0.16 (1.292N)

R2=0.646kN

R1=0.646kN

Critical section of the shaft

Mc = R2 or R1 x (0.08)

Mc = 0.646(0.08)

Mc = 0.05168kNm
Minimal diameter in sprocket
1
32Sf . 2 3
D= [ . 106 ( ) + 4 ( )2 ]3

1
32(2) 3(0.05168) 2 3 26.5
D= [ . 106 ( ) + 4 ( 490 )2 ]3
200

D = 98.97mm 100mm

It was assumed allowance;

End shaft diameter

D1 = 80mm

For bearing mounting Diameters

D1 = 80mm

For Base shaft diameters

D2 = 100mm

>Bearing Pressure:

F 1455 lb
P 647 psi
LD (1.5)(1.5)

>Journal Speed:
 3.14in
(30rpm)
Dn 12
v 2.06 ft/min
12 12

>pV factor

pV 647 psi (2.06

. ft / min) 1332.8 psi - fpm
Design value pV 2(1332.8 psi - fpm) 2665.64 psi - fpm

Material:

> Nylon - Filled with glass and PTFE with pV 3,000 psi-fpm

>Figure 16-3 (MOTT)

Cd = 0.002 in based on D = 1.50 in and n= 30 rpm

>Key design for sprocket:

Mounted at = 1.5 in

Sprocket transmits = 1890 lb

Shaft is to be made of AISI 1040 Cold Drawn

The Sprocket is made from AISI OQT 1000 steel

Sprocket mounted at this location is 1 in.

Solution:

From table 11-1 (MOTT)

Rectangular

3.14 in

Width = Height = 0.75 in

Material Selection:

AISI 1040 cold drawn

With Sy = 71 ksi

4TN 4(1890)(30)
L 1.35 in
DWS y (3.14)(0.75)(71,000)

Summary:

Material : AISI 1040 Cold drawn

Width : 1 in

Height : 0.75 in

Length : 1.35 in