1 Pr\!

~ Telescopic HandUr
When parking the machine at the end of the shift (sfirsitul
Access/egress routes from buildings (iesiri din
schimbului), name THREE places where the machine should
cladiri), pedestrian routes, soft ground (pamint
NOT be parked.
moale), steep ground (pamint abrupt) Site roads
(sosele de santier), under power lines (sub conducte
electrice), blind bends (curbe orizontale) or dips in
road (gauri in sosea). Where it will narrow or
obstruct other traffic (unde e poate crea
impedimente la trafic).
Using the Operators Manual, state (statuati) the cold-starting This is normally found towards the front of the
procedure for the machine. manual under a sub heading, this can be
Note: The Operators Manual for the machine being used for -STARTING THE ENGINE.
the test MUST be available for reference by the candidate. OR
STARTING AND STOPING THE ENGINE.

Name THREE ways in which an operator can minimise their Plan your work, do not race the engine, use a well
impact upon (asupra) the environment whilst (in timpul) using maintained machine, disposal of waste properly
the machine. (eliminarea deseurilor corespunzator), do not spill (a
varsa) -oils/fuels, turn off when not in use.
Name TWO factors that determine the weight of a load. Its Size and what it is made of.
(greutatea unei incarcaturi)

Why must the seat belt (centura de siguranta) be worn (a fiIn the event of a roll over (rasturnare) it should keep
folosita), even with the cab door closed? the operator in the operating seat which may prevent
De ce trebuie cuplata centura de siguran, chiar dac ua serious injury (vatamare).
cabinei este nchis?
What is the purpose (scop) of a roll or ROPS frame? In the event of an overturn of the machine it should
prevent the cab crushing down on the driver
causing serious injury or death.

If the load centre of the load is longer (increased) than The lifting capacity will be reduced.
stipulated for the model of tele-handler, what effect does it have
on the lifting capacity (capacitatea de ridicare) of the machine?

What is the purpose of a risk assessment (evaluare)? To tell you the hazards (pericole) and tell you how to
remove or reduce them.

During work, the engine starts to overheat. Explain the danger The cooling system is pressurised removing the cap
if someone tries to remove the radiator or expansion tank cap. can allow boiling hot water and steam to blow out
with sufficient force that can bum the operator or
someone standing nearby.

a) What is the purpose of a Method Statement a) It is a document that gives specific written
instructions on how to perform a work- task
b) What is required of the operator?
b) To COMPLY with the method statement.

What would happen if the steering mode of crab steer is All four wheels will steer to the right causing the
selected and the steering wheel rotated clockwise whilst machine to travel diagonally to the right.
travelling? The cab remains facing forwards.

Give FOUR reasons that may cause the machine to tip

forwards. Reaching out to far. The load is too heavy, Not using
stabilisers when needed, Travelling up/down slopes
the wrong way. Soft tyres. Soft ground. Shock
loading with heavy loads.
 2

What is the meaning of this hand signal (being demonstrated by Lower down slowly.
the Tester)?

Name FOUR factors to consider and know before picking up a Its size, its weight, will the load fall to bits while
load. being moved? Load centre- is the load balanced?
Where am I taking it? Travel route condition of the
ground, landing condition.

Apart from the operator, who else may need to use the Fitters or low loader drivers.
machines Operators Manual?

What is the purpose of counterweight(s) on the machine? To balance the machine when picking up loads.

To ensure the load is properly supported and so that

Before picking up a load, why should the forks be equally you wont lose the load.
spaced or distanced on the carriage?

THIS QUESTION IS ABOUT THE LOAD CHART. There are

three questions. Getting any one of them wrong will result in
failing your test. If you do not know how to read a chart you
will require some training.
What does the Health and Safety at Work Act require To supply a well maintained machine that is fit for
employers to do with regards specifically to plant? purpose and safe to use.

What problems and hazards can soft ground cause to a loaded You can Sink and get stuck, lose your load and even
forklift? tip over sideways.

How is it possible that forklifts can still tip over, even when By turning across the gradient.
travelling on gentle gradients, are not overloaded and not being
driven at excessive speed?

a) What is meant by the lifting or rated capacity of the a) The maximum lifting capacity for a given load
tele-handler centre.

b) Who determines it? b) The manufacturer.

State the purpose of the check valve(s) located on the boom To prevent the boom lowering or collapsing if the
cylinder rams. engine stops or you have a hydraulic pipe burst.

Name FOUR ways that wet weather can affect telehandler
operations.
The load can become heavier; the load can also
become slippery. The ground can also become soft
and slippery, visibility can be greatly reduced.
Certain types of loads can be damaged due to being
wet.

What are the THREE actions or stages that a telehandler You will normally have to record your checks.
operator undertakes during pre-use inspections? REPORT any defects.
You must do checks according to
MANUFACTURER'S standards.
 3

Name FOUR different types or levels of disciplinary actions or Verbal warning,

sanctions that can be applied (by employers and judicial Written warning (yellow card)
bodies) to operators of plant who do not comply with, or follow The sack (red card)
legislation and regulations. If serious prosecution, (involving the police)

Where should the Operators Manual be kept and why? Where it is safe and easy for the driver to get at if he
needs it.

On stabiliser-equipped machines, what must be checked before

the stabilisers are lowered? That the ground is not soft and can take the weight,
the legs are not going down on ground services. No
one is in the reach of the legs.
Before loading an uncoupled trailer, what THREE precautions Trailer brakes are on, wheels are chocked. The loads
must be taken? are initially placed over the rear axle. Not parked
under overhead cables. Trailer is on solid level
ground. Trailer is in good condition. You have safe
access to the trailer.

As a lifting machine, the tele-handler must be thoroughly

examined.
a) To make sure the telly handler has no
a) What is the purpose of the examination? structural defects or dangerous faults.

b) who would carry out the examination? b) By an AUTHORISED, competent person.

Name THREE ways that a plant operator can contribute in Work safely. Be on time. Do a good job. follow
ensuring repeat business with the client or principal contractor. method statements and lift plans, Co-operation with
other employers and other workers.

Why are forklift operators generally regarded as

safety-critical workers? My machine is very big and heavy. Driven or
operated badly would be dangerous to myself and
other people on site.
It could also do a lot of damage on site.
State FOUR checks that should be made to the forks. The forks are not
Bent-cracked-or worn thin by rubbing on the
ground.
All safety pins and stops are in place.
The forks are able to be adjusted.
Before travelling with a physically large load, name FIVE How heavy is it? Is it too large for the forklift? Do I
factors that must be taken into account by the operator before need to travel in reverse? Do I need a banks man? Is
moving. the load secure enough on the forks to travel? Do I
have permission to move it on site? What route shall
I take?
Before leaving the cab for a rest break, after parking and Take out the key and dead man, and lock it up to
switching off the machine, what final action must be carried stop unauthorised use and theft.
out?

Describe ONE physical method of checking that the attachment

is fully secured to the coupler prior to work. Rotate the attachment fully both ways to see if it
moves on the carriage or detaches its self.
Place on the ground apply downward force and try
to uncouple.
 4

a) What determines the minimum distances that any part of a) The amount of voltage in the electricity line.
plant and machinery has to be kept from over head electricity The type of support. (Wooden poles or metal
lines and pylons) can give an indication of how far away we
should be to be safe. Wooden poles 9 metres, metal
pylons 15 metres to the closest part of your machine.

b) Explain why a distance should be kept.

On a semi-automatic quick-hitch bucket attaching system:
a) what is the purpose of the safety pin
b) High voltage electricity can ARC or jump across
very large gaps when in damp or wet weather or
conditions.
a)
To prevent the attachment from falling off.

b) The safety pin is in the correct hole, in the

b) What checks MUST be made to the pin before use? LOCKED position and SECURED by linchpin or
clip.
Which part of the forklift is the load centre usually measured The heel of the forks.
from?

Name SIX possible proximity hazards that may be encountered People, machines, scaffolding. Soft ground Uneven
on site when travelling with a load. ground, holes or trenches, slopes/ramps, overhead
obstructions. Materials, underground services.

Give FOUR reasons that may cause the tele-handler to tip over
sideways. Soft ground,
Driving or turning across a slope,
Soft tyres.
Picking up loads at height whilst on uneven ground,
Speeding round comers,
Driving with loads at height.
The operator has to use a new type of tele-handler that they are Training on that type of forklift.
unfamiliar with. What do Regulations (i.e. PUWER 98) and
other guidance require the operator to have?

If placing a variety of loads onto a rigid, flatbed transporter, Over the rear axle(s).
where should the heaviest loads be placed?

What are the possible outcomes of facing prosecution for not Not guilty, fine, jail. A warning. Suspended
complying with legislation and regulations? sentence.

List SIX typical subject areas that should be covered in a site Method statement. Risk assessment. Permits Walk
induction. ways. Traffic routes. Fire points. First aiders.
Toilets. Canteen. Drying rooms. PPE.
If the operator has loaded the machine onto a transporter/trailer The forklift is facing the right way as agreed. Boom
on behalf of a driver, what checks must be carried out before is down, pressure released. Windows are shut.
they leave the cab? Engine off. Hand brake on or off as agreed. Key in
or out as agreed. Door shut and locked as agreed.
 5

Using the Operators Manual, state the figure for the tyre Tyre pressures are normally found towards the back
pressures. of the manual in the - Maintenance section or under
Note: The Operators Manual for the machine being used for technical specifications.
the test MUST be available for reference by the candidate.

If a load is being lifted whilst the telehandler is on a slope and Lifting facing downhill alters your centre of balance
facing downhill, what effect could this have on the machine? and can increase the loads centre of balance. This
can cause you to lose the load off your forks or even
tip the forklift forwards.

Name THREE conditions that mirrors on the machine must be Fitted, unbroken, clean and adjusted correctly.
in.

According to regulations (such as Lifting Operations and Lifts must be properly PLANNED and properly
Lifting Equipment Regulations (LOLER) 1998) name TWO SUPERVISED.
requirements that must be carried out on any lifting operation.

If checking the oil level using a dipstick, why must gloves be They can prevent skin diseases and prevent
worn? contamination of oil onto the operating controls and
cab.

An operator has to travel a tele-handler on the public highway,

for which the road traffic act applies. List SIX requirements Must have road tax, insured, Good tyres, Fitted
that must be followed. lights must work, Number plate. Forks removed,
Driving licence, operators Licence.
If setting up to lift and move loads in a pedestrianised area, Physical segregation of pedestrians. Noise, fumes.
state THREE factors that need to be taken into account. Dust.

When working in a confined area or space, name THREE Fumes, noise, visibility,
dangers that can be present. Manoeuvring room, overhead hazards. People,
buildings or materials.

Explain ALL visual checks that must be carried out on all types No visible damage to the coupler. Hoses not
of quick-hitch attaching systems before use. damaged or leaking. All components available and
fitted correctly SAFETY PINS and CLIPS. Any
locking system WORKING and in place. Locking
pins in the correct hole. No Build up of Debris
blocking holes.

a) To stop the machine moving forwards or

When placing onto or lifting a load from a loading out tower: backwards.
a) why must the tele-handlers handbrake be on and the
transmission in neutral.
b) The machine could move in to the tower injuring
workers on the tower. Lose or damage the load.
b) what would the consequences be if this was not done?
Damage the tower. Cause the forklift to fall over.

Why should a tele-handler be re-fuelled at the end of the day? To minimise condensation build-up in the fuel
system.
 6

After placing a load, who is responsible for ensuring the load is The forklift operator.
safe?

What would be the effect on the telehandler if a tyre on the front The differences in sizes or pressures means that the
axle is larger or smaller in size than the other tyre on the same telly-handler is not level Also it can cause the
axle, or where one tyre has less pressure than the other? forklift to dangerously lean one way when raising
the boom.

a) Name THREE purposes of the raised lugs on tyres and a) TRACTION in soft and slippery conditions.
b) what can happen to a tele-handler if the lugs are severely GRIP while moving helping steering and braking
worn? giving you good control. Reduces the likelihood of
punctures.

b) With grip and traction reduced you are more

likely to lose control and have accidents.

An operator has been asked to transport a load along the public For plant and machinery. Movement of loads on the
highway from one site to another, for which The Road Traffic roads is restricted to certain distances (normally
Act applies. What needs to be taken into account regarding the maximum of 1000 yards).
law?

What THREE main duties of the Health and Safety at Work Act
must employees follow? a) Take reasonable care for YOURSELF and
OTHERS who may be affected by their actions.
b) CO-OPERATE with the employer.

c) Not intentionally or recklessly INTERFERE with

health and safety issues.
Give THREE reasons why it is important that a telehandler is You may not be able to get your forks in or out of the
not leaning sideways before attempting to lift or place a load. pallet), machine could tip sideways, and the load
could slide off.

a) What is the minimum distance allowed near open trenches a) The minimum distance is MORE than the depth
when travelling with a tele-handler and of the trench.
b) explain why? b) Any less can cause a trench collapse.

How can high wind speeds affect tele-handler operations? They can create instability at high reaches and
possibly shut down lifting operations.

a) What is meant by the load centre and a) the balance of the load.
b) why must it be known for each lift? b) so that the load can be lifted for a given height
and reach by the machine safely.

The operator has been asked to drive the machine onto a The trailer driver.
transporter/trailer. Has the trailer got its handbrake on? Can the trailer
a) Who is responsible for the loading operations and take the weight?
b) state FOUR actions to be considered by the operator before Is the trailer big enough?
loading commences? Are the ramps suitable?
Which way on should it go?
What is the main purpose of the Rated Capacity Indicator (RCI) A device that warns you that you are approaching
or Load Moment Indicator (LMI)? overload.
 7

If the tele-handler is being travelled or working on the public
highway, including adjacent pavement and verges, the Road
Traffic Act applies.
a) What type of licence and which classes should the operator
hold and
b) what is the minimum age allowed?
a) UK (or approved) driving licence (car) bearing
class B.
b) 18 years of age for machines between 3.5 and 7.5
tonnes MAM and 21 years of age over 7.5 tonnes
MAM.

How can a qualification or card benefit a plant operator? Credibility, proof of skills, employment prospects,
promotional prospects etc.

When working in a confined area or space: a) what danger can a) The gap between the counterweight and a fixed
be present with regards to the counterweight of the machine, structure may get so small you can hit the structure
or crush someone.

b) when should measures be taken b) When the gap will be less than 600 mm.

c) What measures should be implemented?

c) Block off access routes with barriers of fencing.
What is the definition of, or how can a hazard be described? A hazard is when there is a potential threat to life,
health, property or the environment.