Customer : PAL Manual : AMM

Type : A318/A319/A320/A321 Selected applicability : ALL

Rev. Date : Feb 01, 2017
79-00-00-281-004-A - Preparation of the Particles
from the Electrical Master Chip Detector (EMCD)

** ON A/C 006-007, 011-011, 013-013, 015-099, 101-101, 103-199

TASK 79-00-00-281-004-A
Preparation of the Particles from the Electrical Master Chip Detector (EMCD)

1. Reason for the Job

Preparation of the particles for analysis.
2 Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE QTY DESIGNATION

No specific 1 AIR SOURCE 2 BAR (30 PSI) - REGULATED, FILTERED, DRY
No specific AR WARNING NOTICE(S)

B. Consumable Materials

REFERENCE DESIGNATION
(Material No. CP1039) acetone
(Material No. CP2010) white spirit
(Material No. CP2011) stoddard solvent
(Material No. CP2442) engine oil
(Material No. CP2559) ardrox 552
(Material No. CP2560) turco ind 79
(Material No. CP2566) mag-chem teksol
(Material No. CP2584) degreasol 99 R
(Material No. CP2656) mag-chem skysol

C. Work Zones and Access Panels

ZONE/ACCESS ZONE DESCRIPTION

FOR 1000EM1 (ENGINE-1)
437AL, 438AR
FOR 1000EM2 (ENGINE-2)
447AL, 448AR

D. Expendable Parts

FIG.ITEM DESIGNATION IPC-CSN

10 O-ring 79-21-50-01-090
10 O-ring 79-21-50-01-140

E. Referenced Information

REFERENCE
71-13-00-010-040-B
71-13-00-410-040-B
79-00-00-281-005-A
79-21-30-440-001-A
DESIGNATION
Opening of the Fan Cowl Doors
Closing of the Fan Cowl Doors
Analyze Particles
Resetting of the Visual Indicator

Print Date: March 13, 2017 Page 1 of 8

AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
 Customer : PAL Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : ALL
Rev. Date : Feb 01, 2017
79-00-00-281-004-A - Preparation of the Particles
from the Electrical Master Chip Detector (EMCD)

REFERENCE DESIGNATION
Position of the Electrical Master Magnetic Chip Detector for Particles SHEET 1
Debris Presence on the Electrical Master Chip Detector for Particles (Normal Contamination) SHEET 1
Debris Presence on the Electrical Master Chip Detector for Particles (Abnormal Contamination) SHEET 1

Print Date: March 13, 2017 Page 2 of 8

AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
 Customer : PAL Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : ALL
Rev. Date : Feb 01, 2017
79-00-00-281-004-A - Preparation of the Particles
from the Electrical Master Chip Detector (EMCD)

ELECTRICAL
INTERFACE

B
10
O-RING

B
MAGNETS

20
BACK-UP SEAL
(NOT EXPENDABLE MASTER ELECTRICAL
ITEM) (MAGNETIC) CHIP
DETECTOR

ELECTRICAL LUBRICATION
MAGNETIC CHIP UNIT
DETECTOR

S-M56-MM-04252-00-B

N_MM_790000_6_RBM0_01_00

Figure 79(CFMB)-00-00-991-30100-06-A / SHEET 1/1 - Position

of the Electrical Master Magnetic Chip Detector for Particles
** ON A/C 006-007, 011-011, 013-013, 015-099, 101-101, 103-199

Print Date: March 13, 2017 Page 3 of 8

AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
 Customer : PAL Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : ALL
Rev. Date : Feb 01, 2017
79-00-00-281-004-A - Preparation of the Particles
from the Electrical Master Chip Detector (EMCD)

ELECTRICAL
MASTER CHIP
DETECTOR

A
GAP TO BE
INSPECTED

NORMAL

PARTICLES A PARTICLES

SLIVERS

S-M56-MM-04253-01-B

N_MM_790000_6_REM0_01_00

Figure 79(CFMB)-00-00-991-30400-06-A / SHEET 1/1 - Debris Presence

on the Electrical Master Chip Detector for Particles (Normal Contamination)
** ON A/C 006-007, 011-011, 013-013, 015-099, 101-101, 103-199

Print Date: March 13, 2017 Page 4 of 8

AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
 Customer : PAL Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : ALL
Rev. Date : Feb 01, 2017
79-00-00-281-004-A - Preparation of the Particles
from the Electrical Master Chip Detector (EMCD)

ELECTRICAL
MASTER CHIP
DETECTOR

A
GAP TO BE
INSPECTED

ABNORMAL

A
FLAKES CHUNKS

S-M56-MM-04254-01-B

N_MM_790000_6_RFM0_01_00

Figure 79(CFMB)-00-00-991-30500-06-A / SHEET 1/1 - Debris Presence on

the Electrical Master Chip Detector for Particles (Abnormal Contamination)
** ON A/C 006-007, 011-011, 013-013, 015-099, 101-101, 103-199

Print Date: March 13, 2017 Page 5 of 8

AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
 Customer : PAL Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : ALL
Rev. Date : Feb 01, 2017
79-00-00-281-004-A - Preparation of the Particles
from the Electrical Master Chip Detector (EMCD)

3. Job Set-up
Subtask 79-00-00-941-078-A
A. Safety Precautions
(1) On the center pedestal, on the ENG panel 115VU:
(a) Put a WARNING NOTICE(S) to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before you do this
procedure.
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) to tell persons not to energize the FADEC 1(2).
Subtask 79-00-00-010-083-A
B. Open the fan cowls doors: (Ref. AMM TASK 71-13-00-010-040)
(1) FOR 1000EM1 (ENGINE-1)
437AL, 438AR
(2) FOR 1000EM2 (ENGINE-2)
447AL, 448AR.
4. Procedure
Subtask 79-00-00-281-055-A

WARNING: DO NOT GET THE SOLVENT IN YOUR MOUTH OR EYES, OR ON YOUR SKIN. DO NOT
BREATHE THE FUMES FROM THE SOLVENT. WEAR PROTECTIVE SPLASH GOGGLES
AND GLOVES WHEN YOU USE THE SOLVENT. KEEP THE SOLVENT AWAY FROM
SPARKS, FLAME AND HEAT. THE SOLVENT IS POISONOUS AND FLAMMABLE AND
CAN CAUSE INJURY TO PERSONS AND DAMAGE TO EQUIPMENT.

CAUTION: DO NOT USE ANOTHER MAGNET TO REMOVE PARTICLES FROM THE DETECTOR MAG-
NETS. THIS CAN DECREASE THE MAGNETIC PERFORMANCE OF THE EMCD.

CAUTION: CFM DOES NOT RECOMMEND THE USE OF ADHESIVE TAPE. HOWEVER, IF A PIECE
OF ADHESIVE TAPE IS USED TO COLLECT THE PARTICLES, MAKE SURE THE AD-
HESIVE IS NOT TOO STRONG. IF THE ADHESIVE ON THE TAPE IS TOO STRONG, THE
PARTICLES MAY BE DAMAGED WHEN THEY ARE REMOVED AND/OR IT WILL AFFECT
THE LABORATORY ANALYSIS OF THE MATERIAL.

A. Inspection of the EMCD

(Ref. Fig. Position of the Electrical Master Magnetic Chip Detector for Particles SHEET 1)
(Ref. Fig. Debris Presence on the Electrical Master Chip Detector for Particles (Normal
Contamination) SHEET 1)
(Ref. Fig. Debris Presence on the Electrical Master Chip Detector for Particles (Abnormal
Contamination) SHEET 1)

NOTE: If the EMCD is removed for inspection only, it is not necessary to disconnect the lead connector.

(1) Remove the EMCD as follows:

(a) Clean the area around the EMCD to prevent contamination.
(b) At the same time, push and turn the EMCD plug one quarter of a turn counterclockwise.
(c) Disengage the EMCD from its housing.

Print Date: March 13, 2017 Page 6 of 8

AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
 Customer : PAL Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : ALL
Rev. Date : Feb 01, 2017
79-00-00-281-004-A - Preparation of the Particles
from the Electrical Master Chip Detector (EMCD)

(2) Examine the EMCD plug for material presence. Check for material within the gap between the 2
magnet poles.
(3) Remove and prepare the particles from the magnets:
(a) Carefully remove the particles with a clean cloth (lintless, cotton, process cleaning absorbent
wiper such as cheese cloth or gauze) from the magnets and keep them on a thin sheet of paper.
(b) Remove the oil from doubtful material with stoddard solvent (Material No. CP2011).
(4) Do analysis of the particles (Ref. AMM TASK 79-00-00-281-005) .
(5) Clean the magnets.
(a) Clean the magnets using a clean cloth, lintless, process cleaning absorbent wiper (cheese
cloth, gauze) with stoddard solvent (Material No. CP2011) or acetone (Material No. CP1039)
or ardrox 552 (Material No. CP2559) or turco ind 79 (Material No. CP2560) or mag-chem
teksol (Material No. CP2566) or degreasol 99 R (Material No. CP2584) or mag-chem
skysol (Material No. CP2656) or white spirit (Material No. CP2010) to prevent repetitive pop-outs
of the visual indicator.

NOTE: Make sure that the magnets are free of all particles.

(b) Dry the magnets with AIR SOURCE 2 BAR (30 PSI) - REGULATED, FILTERED, DRY.
(6) Install the EMCD as follows:

CAUTION: THERE ARE 2 SOURCES OF EMCD INSTALLED ON CFM56-5B, PRE AND POST
SB 72-0222. MAKE SURE THAT YOU INSTALL A NEW O-RING RELATED TO THE
CORRECT SB.

(a) Remove and discard the O-ring (10).

PRE CFM SB 72-0222
(b) Lubricate a new IPC -CSN (79-21-50-01-090) O-ring (10) with Material engine
oil (Material No. CP2442).
END OF PRE CFM SB 72-0222
POST CFM SB 72-0222
(c) Lubricate a new IPC -CSN (79-21-50-01-140) O-ring (10) with Material engine
oil (Material No. CP2442).
END OF POST CFM SB 72-0222
(d) Install the new O-ring (10) on the EMCD.
(e) Do a visual inspection of the back-up seal (20).

NOTE: The back-up seal is not an expendable. Replace the EMCD if the back-up seal is not ser-
viceable.

(f) Engage the EMCD in its housing located on the lubrication unit and, at the same time, push and
turn it one quarter of a turn clockwise to lock it in its housing.

NOTE: Check that the red marks are aligned.

(7) Reset the pop-out on the visual indicator, if necessary (Ref. AMM TASK 79-21-30-440-001) .
5. Close-up
Subtask 79-00-00-410-071-A
A. Close Access

Print Date: March 13, 2017 Page 7 of 8

AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
 Customer : PAL Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : ALL
Rev. Date : Feb 01, 2017
79-00-00-281-004-A - Preparation of the Particles
from the Electrical Master Chip Detector (EMCD)

(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the fan cowl doors: (Ref. AMM TASK 71-13-00-410-040)
(a) FOR 1000EM1 (ENGINE-1)
437AL, 438AR
(b) FOR 1000EM2 (ENGINE-2)
447AL, 448AR
(3) Remove the warning notice(s).

End of document

Print Date: March 13, 2017 Page 8 of 8

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