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Aero Energy LM2500SAC Report

Preliminary Report

19 October, 2012
For

Burak Marine
Aliaa zmir TURKEY
ESN 456-675

Under

Customer Representative: Burak ALDEMR


GE Field Service Representative: Adnan LEBLEBC
Mehmet AKIN (Granite)

All technical recommendations and information contained in this report are based on GE manuals that have
been developed and approved for use with GE engines and parts that have been operated and maintained
in accordance with GE technical documentation and recommendations.

GE has no technical knowledge of, nor obligation for, non GE-approved parts and repairs. Accordingly, this
report is not intended to apply to non GE-approved parts and repairs, nor to any parts that may be directly
or indirectly affected by non GE-approved parts and repairs.

Report completed by Adnan Leblebici


Aero Energy LM2500SAC Report

CONCLUSIONS & RECOMMENDATIONS


The purpose of this visit was to perform a visual and borescope Inspection.
The engine visually was found in satisfactory conditions.
The compressor, combustor and power turbine stage 1 & 6 blades & nozzles were inspected.
This periodic borescope inspection was completed in reference to GEK 97310 Vol I, Chapter 5-3.

Outage Data:

Engine Data:

ESN 456-675 Engine Fired Hours Package Total Hours


Model LM2500PI Engine Fired Starts Package Fired Starts
Trips Total Trips

Maintenance Data:

WP, SB, SL, PB, PL Revision/Manual Reference Date Comments


Performed Completed
Chapter 5-3.5 Borescope Inspection
GEK 97310 Vol I (Change 1 15 April 2010

Report completed by Adnan Leblebici


Aero Energy LM2500SAC Report

DETAILS AND DATA


Purpose of visit:
This inspection was completed in reference to GEK 97310 Vol I, Chapter 5-3.5.

Work performed:
A borescope of the engine was performed using a flexscope and a turning tool.

Daily Activities
Thursday, 18 Oct 2012
Units are original packages that were removed and moved to warehouse. Engine was kept at
warehouse almost 1 year without preservation.
HP compressor, combustor and HP turbine borescope ports were removed. Only 1 fuel nozzle were
removed and inspected. Found it in good shape. Feeder tubes are fine.
HPCR assy stage 1 blade midspan dampers are generally in good condition. Found oil leak signs at
first stages of the compressor case.
Found a crack panel 3 inner liner, out of limits. Some erosion and discoloration was found.
HP compressor was found fairly dirty but no anomaly detected.
1st stage HPT blades: nothing abnormal was observed on flow path concave side and leading
edges. Some loss of coating was detected.
2nd stage HPT blades: nothing abnormal was observed on flow path concave side and leading
edges.
1st stage HPT nozzles: Cooling holes on HP S1 nozzles are mostly clogged. See pictures
Engine external status: engine shows an external dirtiness in general. A limited inspection of the
TMF liner was performed. No damage or abnormal conditions were observed

Report completed by Adnan Leblebici 3


Aero Energy LM2500SAC Report

Results:

Engine legs

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Aero Energy LM2500SAC Report

Corrosion on compressor Package LHS fwd

Package RHS aft

Report completed by Adnan Leblebici 5


Aero Energy LM2500SAC Report

Legs

Report completed by Adnan Leblebici 6


Aero Energy LM2500SAC Report

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Aero Energy LM2500SAC Report

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Aero Energy LM2500SAC Report

Borescope Pictures

High Pressure Compressor

Midspan Midspan, sign of wear at carboloy

Stage 1, signs of oil on compressor case Stage 2

Stage 3, white build-up residue on blade surface Stage 4, one blade has dent on LE

Report completed by Adnan Leblebici 9


Aero Energy LM2500SAC Report

Stage 5 Stage 6

Stage 6 Stage 8

Stage 9 Stage 10

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Aero Energy LM2500SAC Report

Stage 11 Stage 13

Stage 16 Stage 16,wear on surface

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Aero Energy LM2500SAC Report

Combustor

Swirler Swirler inlet, sulfur buildup/coating delamination

Inner liners One crack, inner liner at 3rd panel.

Trumpet plates, discoloration Outer liners

Report completed by Adnan Leblebici 12


Aero Energy LM2500SAC Report

Secondary swirler, carbon buildup

Light carbon streaks Fuel nozzle

Crack sign

Report completed by Adnan Leblebici 13


Aero Energy LM2500SAC Report

HPT

S1 nozzle, cooling air holes clogged, heat distress is


observed by dark coloration on nozzles.

S1 blades, crack at tip and dust on shrouds Wear on shrouds

Rub signs on shrouds S1 Blades TE

Report completed by Adnan Leblebici 14


Aero Energy LM2500SAC Report

S2 blades, salt on concave sides S2 blades TE

S2 nozzles S2 blades

S2 nozzles S1 blades shroud, signs of wear

Report completed by Adnan Leblebici 15


Aero Energy LM2500SAC Report

Power Turbine

PT Stage 1 PT Stage 1

GENERAL INSPECTION RECORD GAS TURBINE


Variable Geometry
Variable Stator Vane system

Report completed by Adnan Leblebici 16


Aero Energy LM2500SAC Report

L&S Pump

Report completed by Adnan Leblebici 17

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