GUIDELINES
ALCplus2/ALCplus2e/ALFOplus
Installation Manual
MN.00289.E - 007
The information contained in this handbook is subject to change without notice.
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Contents
Section 1.
INSTALLATION GUIDELINES FOR ALCplus2/ALCplus2e 5
3 INSTALLATION ONTO THE POLE OF ODU ASN wITH STANDARD LOCK .....................25
3.1 ODU COUPLING KIT ..........................................................................................25
3.1.1 ODU AS .................................................................................................25
3.1.2 ODU ASN ...............................................................................................25
3.1.2.1 Fast lock coupling kit ................................................................25
3.1.2.2 Standard coupling kit ................................................................25
3.2 INSTALLATION ONTO THE POLE OF THE ODU WITH INTEGRATED ANTENNA .............26
3.2.1 ODU AS and ODU ASN (Fast Lock) ............................................................26
3.2.2 ODU ASN (Standard Lock)........................................................................26
3.3 INSTALLATION ONTO THE POLE OF THE ODU WITH SEPARATED ANTENNA...............28
3.3.1 ODU AS and ODU ASN (Fast Lock) ............................................................28
3.3.2 ODU ASN (Standard Lock)........................................................................28
MN.00289.E - 007 1
3.3.2.1 1+0 ODU ................................................................................29
4 INSTALLATION ONTO THE POLE OF THE ODU WITH SEPARATED ANTENNA .............38
4.1 INSTALLATION KIT ...........................................................................................38
4.1.1 Required tools for mounting (not supplied) .................................................38
4.2 INSTALLATION PROCEDURE ...............................................................................39
4.2.1 1+0 version - Installation onto the pole of the supporting plate.....................39
4.2.2 1+0 version - Installation onto the pole of the supporting plate by Band-it .....39
4.2.3 1+1 version - Installation onto the pole of the supporting plate.....................40
4.2.4 Installation of the ODU ............................................................................40
4.2.5 Grounding..............................................................................................41
6 INSTALLATION ONTO THE POLE OF THE ODU wITH INTEGRATED ANTENNA ............56
6.1 FOREWORD .....................................................................................................56
6.1.1 Installation kit ........................................................................................56
6.1.2 Required tools for mounting (Not supplied).................................................56
6.2 INSTALLATION PROCEDURE ...............................................................................57
6.2.1 Installation onto the pole of the support system and the antenna ..................57
6.2.2 Installation of ODU..................................................................................58
6.2.3 ODU installation......................................................................................58
6.3 ANTENNA AIMING.............................................................................................59
6.4 COMPATIBILITY ................................................................................................59
6.5 GROUNDING ....................................................................................................59
8 LABELLING...............................................................................................................83
8.1 LABELLING TOOLS ............................................................................................83
8.2 INDOOR LABELLING..........................................................................................84
8.2.1 IDU Labelling .........................................................................................84
8.2.2 Equipment Rack Labeling .........................................................................84
8.2.3 DC Breaker Labelling at Rectifier ...............................................................85
8.2.4 DC Breaker Labelling at Equipment Rack DC PDB for Main Power...................85
8.2.5 DC Breaker Labelling at Rack DC PDB for ALCplus2 Power Supply ..................85
8.2.6 Power Cable labelling at ALCplus2 IDU .......................................................86
8.2.7 IF Cable labelling at ALCplus2 IDU.............................................................86
8.2.8 IF Cable labelling before and after Surge Aresstor .......................................86
8.2.9 SCSI Cable Labelling at Both ends.............................................................87
8.2.10 Baseband Cable Labelling at Patch Panel ....................................................87
8.2.11 DDF Rack Labelling .................................................................................87
8.2.12 DDF Frame Labelling ...............................................................................88
2 MN.00289.E - 007
8.2.13 Baseband Cable Labelling at DDF ..............................................................88
8.3 OUTDOOR LABELLING .......................................................................................89
8.3.1 Antenna Labelling ...................................................................................89
8.3.2 IF Cable labelling at ODU .........................................................................90
10 INSTALLATION OF DCPDB........................................................................................97
10.1 INSTALLATION OF IDU ......................................................................................97
10.2 WATER PROOFING & IF CABLE ROUTE .................................................................97
10.3 INSTALLATION OF E1 CABLE ..............................................................................97
10.3.1 Cable type .............................................................................................97
10.3.2 Connector type .......................................................................................97
10.4 IF CABLE ROUTING ...........................................................................................98
10.5 LABELLING ......................................................................................................98
10.6 INSTALLATION OF POWER CABLE .......................................................................98
10.7 SITE CLEANING ................................................................................................98
10.8 POWER ON ......................................................................................................98
10.9 FINAL CHECKING..............................................................................................99
Section 2.
INSTALLATION GUIDELINES FOR ALFOplus 101
MN.00289.E - 007 3
11.2 GENERAL....................................................................................................... 102
11.3 ELECTRICAL WIRING....................................................................................... 102
11.4 CONNECTIONS TO THE SUPPLY MAINS .............................................................. 102
11.5 GROUNDING CONNECTION .............................................................................. 103
11.5.1 Mounting instructions of grounding cable kit ICD00072F
(universal - no tools)............................................................................. 103
11.6 REQUIRED TOOLS FOR MOUNTING (NOT SUPPLIED) ........................................... 105
11.7 INSTALLATION PROCEDURE ............................................................................. 105
11.7.1 Standard coupling kit ............................................................................ 105
11.8 INSTALLATION ONTO THE POLE OF THE ODU WITH INTEGRATED ANTENNA ........... 105
11.8.1 ODU (Standard Lock) ............................................................................ 105
11.8.1.1 1+0 ODU with integrated antenna ............................................ 106
11.9 INSTALLATION ONTO THE POLE OF THE ODU WITH SEPARATED ANTENNA............. 107
11.9.1 ODU (Standard Lock) ............................................................................ 107
11.9.1.1 1+0 ODU with separated antenna............................................. 107
11.9.1.2 Waveguide towards the antenna............................................... 108
11.10 WAVEGUIDE BENDING .................................................................................... 108
11.11 ACCESSORIES FOR INSTALLATION ................................................................... 112
11.11.1Installation procedure of optical box ....................................................... 115
11.11.2RJ45 crimping tool ............................................................................... 120
11.11.2.1 Use standard RJ45 crimper ...................................................... 120
11.12 USER CONNECTORS........................................................................................ 121
11.12.1Auxiliary connector .............................................................................. 121
11.12.2RJ45 connector.................................................................................... 124
11.12.3Optical connector ................................................................................. 133
11.12.4Optical SFP mounting procedure ............................................................ 137
11.12.5Optical SFP unmounting procedure ......................................................... 137
Section 3.
LISTS AND SERVICES 145
14 ASSISTANCE SERVICE............................................................................................151
4 MN.00289.E - 007
Section 1.
INSTALLATION GUIDELINES
FOR ALCplus2/ALCplus2e
The equipment is a split mount (indoor-outdoor) radio link system operating in the frequency ranges 4, 6,
7, 8, 13, 15, 18, 23, 25, 28 and 38 GHz, for low, medium and high transport capacity (from 4 up to 622
Mbit/s), designed to establish LAN-LAN connections and PDH/SDH access. For the details related to the
actual used frequency band refer to the label on the equipment.
The system is provided with an integral antenna; however, in case its antenna is not used, it should be
connected to an antenna conforming to the requirements of ETSI EN 302 217-4-2 for the relevant frequen-
cy band.
Baseband (indoor)
Class 2 radio equipment subject to Authorisation of use. The equipment can operate only at the fre-
quencies authorised by the relevant National Authority.
The deployment and use of this equipment shall be made in agreement with the national regulation
for the Protection from Exposure to Electromagnetic Field.
The symbol indicates that, within the European Union, the product is subject to separate collec-
tion at the product end-of-life. Do not dispose of these products as unsorted municipal waste. For more
information, please contact the relevant supplier for verifying the procedure of correct disposal.
MN.00289.E - 007 5
1.2 GENERAL
The equipment consists of IDU and ODU(s) units and is mechanically made up of a wired 19" subrack (IDU)
and a weather proof metallic container (ODU). The two units are shipped together in an appropriate card-
board box.
After unpacking, mechanical installation takes place followed by electrical connections as described in the
following paragraphs.
1.3.1 IDU
The IDU (all the versions) is made up of a metallic box with two little lateral brackets (90 bent), provided
with two holes for M6 screws (2 screws for each side), to fasten the unit to a 19" rack or to a 19" mechanical
structure.
IDU installation
In order to avoid damage to the cables connected on the front panel of the IDU, the two lateral brackets
(90 bent) can be positioned on the IDU lateral panel in three different position, by means of 3 phillips
screws.
ALPlus2 - To avoid over-temperature problems the free space below and above an IDU must be 22 mm (1/
2RU) minimum.
6 MN.00289.E - 007
1.4 ELECTRICAL WIRING
The electrical wiring must be done using appropriate cables thus assuring the equipment responds to the
electromagnetic compatibility standards.
The cable terminates to flying connectors which have to be connected to the corresponding connectors on
the equipment front.
Position and pin-out of the equipment connectors are available in this section. Tab.1 shows the character-
istics of the cables to be used and the flying connector types.
Polarized SUB-D 3W3 female Section of each wire = 2.5 sq.mm a >3mt
Battery
connector 1.5 sq. mm 3mt
Tributary signals SCSI 50 pin male connector 8 E1 available for each connector
Female type D connector with 9 conductor cable with double brass sheath
User input/alarm output
9 pins and shielded holder type interconductor DB28.25 or equivalent
Female type D connector with 9 conductor cable with double brass sheath
RS232
9 pins and shielded holder type interconductor DB 28.10 or equivalent
a. For power cable length longer than 20m. a section of 4mm is required.
b. Max length 2.5m.
Either one or two cable feeders must be installed, terminated with N male connectors, according with the
type of configuration, 1+0 or 1+1, to connect the indoor unit to the outdoor unit. The RG8 feeder cable
and N type connectors shall be the SIAE supplied and approved earth clamps and 10 sqmm cable.
Self-amalgamating/Butyl tape with a PVC tape over-wrap to be used to water -proof the feeder N type to
ODU connection and the coaxial cable earth clamp assemblies.
The laying of this cable must be undertaken in the proper cable trays and ducts already provided in the
station, and correct clamps specific to the given mast type must be used to ensure the reliable fixing to
the structure. For the RG8 cable that will br deployed bend radii that must be adhered, are 40mm for single
bend or 120mm for multiple bends.
A flexible coax tail terminated with a SMA male connector on the equipment side and N type female con-
nector on feeder side is provided, in order to connect the feeder to the IDU, this must be loomed and fixed
within the cabinet.
Prior to connection to radio equipment, and with both indoor and outdoor feeder cables terminated on N
type male connectors, check the cable for continuity of the screen and centre conductor and ensure no
short circuit between screen and centre conductor and ensure no short circuit between screen and centre
conductor. Cable ties shall all be cut-off flush after fixing in-situ.
MN.00289.E - 007 7
K09262 product specification
Construction Specification
Fig.2
a. manufacturer must define the UV/Weathering Standard adopted, severity class and acceptance
criteria.
Electrical specifications
Impedance ohms 48 52
8 MN.00289.E - 007
UNIT MIN MAX notes
Shielding effectiveness dB 90
Additional requirements
PDH ALhi 4-15 370 370 370 330 370 400 750 1300
PDH ALhi 18-38 370 370 370 370 370 400 750 1300
SDH ALS 6-15 180 215 160 140 200 220 550 900
SDH ALS 18-38 300 300 300 260 300 300 550 1000
AS std power 6-38 300 300 300 300 300 300 550 1000
PDH ALN 370 370 370 370 370 400 750 1300
PDH/SDH ASN 300 300 300 300 300 300 550 1000
During the final installation, the IDU must be protected by a magneto-thermal switch (not supplied with
the equipment), whose characteristics must comply with the laws in force in one's country. The disconnec-
tion from the supply mains is made disconnecting the connector SUB-D 3W3 from the IDU.
MN.00289.E - 007 9
Fig.3
1. Clampling screw
2. Insulating ring
3. Connector body
Tools:
paper knife
2x18mm wrenches
a small saw.
10 MN.00289.E - 007
1.6.1.1 1/4 feeder cable preparation
Insert the clamping screw 1, with the insulating ring2 already inserted, up to the external sheath of the
cable: the external section of the insulating ring must be positioned at the third depression of the copper
corrugated cable.
Using the little saw, cut the external conductor out of the clamping screw 1.
MN.00289.E - 007 11
1.6.1.4 Inner pin
With the knife cut 7mm of insulator just to free the central pin.
If any burr exists on the surface the signal quality is reduced a lot. Chamfer the end of the central pin
(0.5mm x 45)
Screw the connector body 3 on the clumper 1 and using the two 18mm wrenches (Max torque = 20Nm).
12 MN.00289.E - 007
1.7 GROUNDING CONNECTION
Indoor 3 4
3 4
ODU
unit
1 5
7 IDU 2
unit
(+) (-)
6
Station Local
ground ground
ground
rack
Legend
1. IDU grounding point, faston type. The cross section area of the cable used must be 4 sq. mm. The
faston is available on the IDU both sides.
2. ODU grounding bolt. The cross section area of the cable used must be 16 sq. mm
3. IDU-ODU interconnection cable type RG8 terminated with N-type male connectors at both sides.
6. Battery grounding point of IDU to be connected to earth by means of a cable with a section area
2.5 sq. mm. Length 10 m.
7. Grounding cords connected to a real earth internal of station. The cross section area of the cable
must be 16 sq. mm
MN.00289.E - 007 13
2 ALCPLUS2 INDOOR UNIT CONNECTORS
The front panel of the ALCplus2 IDU is made up by various connectors depending on IDU version: in the
following type of connectors and relevant pin-out are listed. On the body of each IDU there is the ground
connection: 6.3mm male (Faston).
In Fig.11 and Fig.12 are shown the 1+0 and 1+1 version. The following connectors are available:
MNGT1, 2 management Port MNGT 1, 2 set MDI or MDIX status automatically
Trib A, B
LCT, management
USER IN/OUT
Connector for 50 Ohm interconnection to ODU 1 connector 1+0, 2 connectors in 1+1 (Fig.23)
In Fig.13 and Fig.14 are shown the 1+0 and 1+1 version. The following connectors are presents:
LCT, management
USER IN/OUT
Trib 1/8, 9/16 E1, 75 Ohm and 120 Ohm interfaces are present in the same connectors (different
pins)
Connector for 50 Ohm interconnection to ODU 1 connector 1+0, 2 connectors in 1+1 (Fig.23)
14 MN.00289.E - 007
2.1.3 ALCplus2 NODAL 1+0/1+1 (GAI0163/GAI0162)
STM-1 1, 2 in/out SFP can be I.1, S1.1, L1.1, L1.2, electrical coaxial 1.0/2.3 SFP
Trib 1/8, 9/16 E1, 75 Ohm and 120 Ohm interfaces are present in the same connectors (different
pins) 50 pin SCSI female (Tab.4 for 75 Ohm and Tab.5 for 120 Ohm)
Connector for 50 Ohm interconnection to ODU 1 connector 1+0, 2 connectors in 1+1 SMA (Fig.23)
-48 Vdc power supply 1 connector in 1+0, 2 connectors in 1+1 1 SUB-D 3W3 (pinout on the panel)
(Fig.24)
In Fig.15 and Fig.16 are shown the 1+0 and 1+1 version. The following connectors are present:
MNGT1, 2 management Port MNGT 1, 2 set MDI or MDIX status automatically RJ45 (Tab.7)
STM-1 1, 2 in/out SFP can be I.1, S1.1, L1.1, L1.2, electrical coaxial 1.0/2.3 SFP
o Trib 1/8, 25/32 E1, 75 Ohm and 120 Ohm interfaces are present in the same connectors (different
pins) 50 pin SCSI female (Tab.4 for 75 Ohm and Tab.5 for 120 Ohm)
Connector for 50 Ohm interconnection to ODU 1 connector 1+0, 2 connectors in 1+1 SMA
-48 Vdc power supply 1 connector in 1+0, 2 connectors in 1+1 1 SUB-D 3W3 (pinout on the panel)
2
M 3.15A
250VAC 48VDC
MNGT LAN 3 LAN 4 NURG URG
1 LCT
SW
+
2 2
M 3.15A
250VAC
MNGT 48VDC
LAN 3 LAN 4 NURG URG
1 LCT 1 2 1
SW
+
MN.00289.E - 007 15
YELLOW SPEED LAN 2 LAN 4 Trib. B Trib. 1-8 Trib. 9-16
2
M 3.15A
250VAC 48VDC
MNGT LAN 3 LAN 4 NURG URG
1 LCT
SW
+
GREEN LINK LAN 1 LAN 3 Trib. A SD USER IN/OUT TEST ON -
2 2
M 3.15A
250VAC
MNGT 48VDC
LAN 3 LAN 4 NURG URG
1 LCT 1 2 1
SW
+
GREEN LINK LAN 1 LAN 3 Trib. A SD USER IN/OUT TEST ON -
YELLOW SPEED LAN 2 LAN 4 STM1 Trib. B Trib. 1-8 Trib. 9-16 Trib. 17-24 Trib. 25-32
1 2
2
ON M 3.15A 48V
MNGT LAN 3 LAN 4 250V
NURG URG
1 LCT
SW
-
+
GREEN LINK LAN 1 LAN 3 Trib. A SD USER IN/OUT TEST ON
YELLOW SPEED LAN 2 LAN 4 STM1 Trib. B Trib. 1-8 Trib. 9-16 Trib. 17-24 Trib. 25-32
1 2 2
2
ON M 3.15A
MNGT 48V
LAN 3 LAN 4 NURG URG 250V
1 LCT 1 2 1
SW
-
+
GREEN LINK LAN 1 LAN 3 Trib. A SD USER IN/OUT TEST ON
Fig.17
16 MN.00289.E - 007
Tab.3 - 10/100/1000BaseT, RJ45
Function
Pin RJ45
10/100BaseT 1000BaseT
4 nc BI_DD+
5 nc BI_DD
7 nc BI_DC+
8 nc BI_DC
Fig.18 -
MN.00289.E - 007 17
Tab.4 - 8xE1, 50 pin SCSI female 75 Ohm
Pin 75 Ohm
48 Ground A
50 Ground A
47 Ground A
45 Ground A
42 Ground A
43 Ground A
40 Ground A
39 Ground A
36 Ground B
37 Ground B
34 Ground B
33 Ground B
29 Ground B
31 Ground B
28 Ground B
26 Ground B
Note: Join pin 44 with ground A pins, join pin 32 with ground B pins.
18 MN.00289.E - 007
Fig.19 -
44 Ground A
44 Ground A
44 Ground A
44 Ground A
44 Ground A
44 Ground A
44 Ground A
44 Ground A
MN.00289.E - 007 19
Pin 120 Ohm
32 Ground B
32 Ground B
32 Ground B
32 Ground B
32 Ground B
32 Ground B
32 Ground B
2 Tributary 8/16output
32 Ground B
20 MN.00289.E - 007
Fig.20
Pin Description
5 User input 01
6 User input 02
7 User input 03
8 User input 04
9 Ground
MN.00289.E - 007 21
Fig.21
Pin Description
1 Tx+
2 Tx
3 Rx+
4 -
5 -
6 Rx
7 -
8 -
22 MN.00289.E - 007
Fig.22
Pin Description
3 GND
7 GND
MN.00289.E - 007 23
Fig.24 - IDI power connectors
24 MN.00289.E - 007
3 INSTALLATION ONTO THE POLE OF ODU ASN
WITH STANDARD LOCK
Two versions of ODU can be connected to ALplus2/ALCplus2 IDU: ODU AS and ODU ASN. Both versions
need to be completed with a coupling kit to be connected to the mechanical structure for the installation.
3.1.1 ODU AS
ODU AS is factory assembled with a "Fast Lock" coupling kit (see Fig.25); for the installation it needs Oring
and grounding bolt only.
ODU ASN can mount two different coupling kits in order to obtain a Fast Lock ASN or a Standard ASN. After
having mounted the proper coupling kit the ODU needs O-ring and grounding bolt.
The Fast Lock coupling kit is the same used in ODU AS and so after kit, O-ring and grounding bolt assembly,
the ASN Fast Lock can be installed in the same way of ODU AS.
See Fig.26 - Put the Fast Lock coupling kit on the ODU. Align the four holes of the coupling kit with the four
nut screws on the ODU. Insert and tighten the four screws.
The standard coupling kit is mounted on ASN ODU by means of four screws.
Align the four holes of the coupling kit with the four nut screws on the ODU. Insert and tighten the four
screws.
MN.00289.E - 007 25
3.2 INSTALLATION ONTO THE POLE OF THE ODU WITH INTEGRAT-
ED ANTENNA
The installation of ODUs with Fast Lock coupling kit is described in previous chapters.
M10 bolts
ODU with O-ring and devices for ground connection
1+0 ODU
Install the antenna using the antenna installation guide (specific for each antenna) inside the antenna box
provided by antenna producer.
Keep attention to the polarization of the antenna feeder depending on requested polarization.
After the antenna is installed onto the pole, the ODU must be installed, see Fig.28.
Position the three holes circular flange (1) on the antenna flange and align the three holes on the
circular flange with the three relevant holes on the antenna flange
Insert and tighten the three 3mm M4 Allen screws (2) using a 3mm Allen wrench (torque = 2 Nm)
Screw partially the four M10 bolts (3) on the antenna back plate: each bolt should be tightened to
have the square head out of the hole of about 13-14mm (the thickness of hook (4), use 15mm span-
ner)
Apply seal and lubricant grease Dow Corning 4 to the O-ring, protecting fingers with gloves, and
insert in the proper track on the ODU flange
Position the ODU (5) vertically near the four bolts on the antenna flange and align the ODU to match
the polarization of the antenna feeder:
- vertical polarization: the handle (6) of the ODU is at the bottom left corner
- horizontal polarization: the handle (6) of the ODU is at the bottom right corner
After the right position has been found, rotate 30 counter clockwise the ODU and approach the
ODU to the antenna flange in order to have the four slots of the Standard Lock cross between the
four bolts
26 MN.00289.E - 007
Rotate 30 clockwise the ODU to hook each slots on the relevant bolt
When each slot is firmly hooked on the relevant bolt, tighten each bolt (use 15mm spanner,
torque=46mm)
Optional: sun cover kit - Insert the sun cover and tie one of its bottom holes to the ODU handle by
means of the black plastic strip included in the sun cover kit
The ODU is ready to be connected to the IDU-ODU cable and to the grounding cable.
1+1 ODU
Install The antenna using the antenna installation guide (specific for each antenna) inside the antenna box
by antenna producer.
Keep attention to the polarization of the antenna feeder depending on requested polarization.
After the antenna is installed onto the pole, follow the procedure below, see Fig.29.
position the three holes circular flange (1) on the antenna flange and align the holes on the circular
flange with the relevant holes on the antenna flange
insert and tighten the three 3mm M4 Allen screws (2) using a 3mm Allen wrench (torque = 2mm)
prepare the polarization disk (see Fig.30) with the two O-rings: seal and lubricant grease Dow Corn-
ing 4 must be applied to the O-ring, protecting fingers with gloves; each O-ring must be inserted in
the proper track on each surface of the disk
mount always (with vertical and with horizontal polarization) the polarization disk on the hybrid
flange (antenna side) as shown in Fig.30 and tighten the four screws (only three screws in 13 GHz
and 15 GHz hybrid). The polarization disk must br oriented depending on requested polarization by
antenna feeder (position V or H as shown in Fig.30. Torque values as in .
Mount the hybrid on the back of the antenna by means of four M10 bolts (4) (torque = 46 Nm)
Mounting each ODU on the hybrid:
Screw partially four M10 bolts (4) on the hybrid flange (ODU side): each bolt should be tightened
to have the square head out of the hole of about 13-14 mm, use 15 mm spanner
Apply seal and lubricant grease Dow Corning 4 to the O-ring, protecting fingers with gloves, and
insert in the proper track on the ODU flange
Position the ODU (5) vertically near the four bolts on the antenna flange and align the ODU to match
the polarization of the antenna feeder: horizontal polarization must be used, the handle (6) of the
ODU is at the bottom right corner
After the right position has been found, rotate 30 counter clockwise the ODU and approach the
ODU to the antenna flange in order to have the four slots (7) of the Standard Lock cross between
the four bolts on the hybrid
Rotate 30 clockwise the ODU to hook each slots on the relevant bolt
When each slot is firmly hooked on the relevant bolt, tighten each bolt (use 15 mm spanner, torque
= 46Nm)
Optional: sun cover kit - Insert the sun cover and tie one of its bottom holes to the ODU handle by
means of the black plastic strip included in the sun cover kit
Now the ODU is ready to be connected to the IDU-ODU cable and to the grounding cable
MN.00289.E - 007 27
Optional: sun cover kit. Insert the sun cover and tie one of its bottom holes to the ODU handle by
means of the black plastic strip included in the sun cover kit
Now the ODU is ready to be connected to the IDU-ODU cable and to the grounding cable.
The installation of ODUs with Fast Lock coupling kit is described in previous chapters.
Supporting plate, fixing bracket with M10 130mm bolts (with washer, spring and nut)
1 antenna side flange, variable as function of RF frequency, with relevant screws
Supporting plate, fixing bracket with M10 130mm bolts (with washer, spring and nut)
28 MN.00289.E - 007
3.3.2.1 1+0 ODU
See Fig.31.
Position the supporting plate (1) on the pole and fix the rear bracket (2) to it by means of the four
130 mm M10 bolt (3) with relevant washers, springs and nuts (use 15mm spanner, torque =
46Nm).
Fix the antenna side flange (4) with the proper screws (in Fig.31) the antenna flange is shown in
two different positions depending on the polarization), the screw holes side is the side where the
waveguide must be installed.
On the supporting plate, on the opposite side respect to the antenna flange just mounted, insert in
holes (5) on the supporting plate the four 25mm M10 bolts (3): screw them partially, each bolt
should be tightened to have the square head out of the hole of about 13-14 mm (the thickness of
hook (4), use 15mm spanner).
Apply seal and lubricant grease Dow Corning 4 to the O-ring, protecting fingers with gloves, and
insert it in the proper track on the ODU flange.
Position the ODU vertically near the four bolts on the supporting plate and align the ODU to match
the polarization of the antenna flange:
- vertical polarization: the handle of the ODU is at the bottom left corner
- horizontal polarization: the handle of the ODU is at the bottom right corner
After the right position has been found, rotate 30 counter clockwise the ODU and approach the
ODU to the supporting plate in order to have the four slots of the Standard Lock cross between the
four bolts
Rotate 30 clockwise the ODU to hook each slots on the relevant bolt
When each slot is firmly hooked on the relevant bolt, tighten each bolt (use 15 mm spanner, torque
=46 Nm).
1+1 ODU
See Fig.32.
Position the supporting plate (1) on the pole and fix the rear bracket (2) to it by means of the four
130 mm M10 bolt (3) with relevant washers, springs and nuts (use 15 mm spanner, torque = 46
Nm)
Mount the hybrid (4) on the back of the antenna by means of four 25 mm M10 bolts (5) (use 15
mm spanner with torque = 46 Nm) in the holes (6).
Mounting each ODU on the hybrid:
Screw partially four 25 mm M10 bolts positioning them in the holes (7) on the hybrid flange (ODU
side): each bolt should be tightened to have the square head out of the hole of about 13-14 mm,
use 15 mm spanner
Apply seal and lubricant grease Dow Corning 4 to the O-ring, protecting fingers with gloves, and
insert in the proper track on the ODU flange
Position the ODU vertically near the four bolts on the antenna flange and align the ODU to match
the polarization of the antenna feeder: horizontal polarization must be used, the handle of the ODU
is at the bottom right corner
After the right position has been found, rotate 30 counter clockwise the ODU and approach it to
the antenna flange in order to have the four slots of the Standard Lock cross between the four bolts
on the hybrid
Rotate 30 clockwise the ODU to hook each slots on the relevant bolt
When each slot is firmly hooked on the relevant bolt, tighten each bolt (use 15 mm spanner, torque
= 46 Nm)
Optional: sun cover kit - insert the sun cover and tie one of its bottom holes to the ODU handle by
means of the black plastic strip included in the sun cover kit
Now the ODU is ready to be connected to the IDU-ODU cable and to the grounding cable
MN.00289.E - 007 29
Waveguide towards the antenna
After having installed the ODU in 1+0 configuration or in 1+1 configuration, the waveguide towards the
antenna must be installed.
1+0: the waveguide must be fixed to the antenna flange on the supporting plate of the ODU. In
case of flexible waveguides, an excessive folding can damage the waveguide, see Tab.10 for details.
1+1: the waveguide must be fixed to the hybrid. In case of flexible waveguides, an excessive folding
can damage the waveguide, see Tab.10 for details.
Bending radius Bending radius Bending radius with Bending radius with
without rebending without rebending rebending mm rebending mm
Frequency
mm (inch) mm (inch) (inch) (inch)
E-plane a H-plane b E-plane a. H-plane b.
6 GHz or 7 GHz low 200 (7,9) 500 (19,8) 300 (11,9) 600 (23,7)
7 GHz high 200 (7,9) 500 (19,8) 250 (9,9) 600 (23,7)
a. Banding E-plane
Rmin/E
Bending E-plane
(short side of the section)
b. Bending H-plane
Rmin/H
Bending H-plane
(long side of the section)
30 MN.00289.E - 007
O-ring
ODU AS
Eyelet terminal
Grounding bolt
MN.00289.E - 007 31
Fast lock coupling flange
Screws
O-ring
ODU ASN
Eyelet terminal
Grounding bolt
32 MN.00289.E - 007
Screws
Standard coupling flange
O-ring
ODU ASN
Eyelet terminal
Grounding bolt
MN.00289.E - 007 33
5
3 (Torque 46Nm)
4
M10
2 (Torque 2Nm)
34 MN.00289.E - 007
4
5
7
3
4
6
1
MN.00289.E - 007 35
Fig.30 - Polarization disk
114-60
3
36 MN.00289.E - 007
7
4
3
1
5
2
MN.00289.E - 007 37
4 INSTALLATION ONTO THE POLE OF THE ODU
WITH SEPARATED ANTENNA
Following installation kits are supplied with the equipment depending on different versions:
1+0 version
- supporting plate plus 60-114 mm pole fixing bracket and relevant nuts and bolts (see Fig.34)
- adapting tools and relevant bolts and nuts for 219 mm pole (see Fig.35
- connection to the antenna with flexible wave guide and possible use of a rigid elbow (optional)
(see Fig.36)
1+1 version
- supporting plate plus pole fixing bracket and relevant nuts and bolts (see Fig.34)
- adapting tools and relevant bolts and nuts for 219 mm pole (see Fig.35)
Warning: in order to avoid damages to flexible waveguides, don't fold or twist them more than values spec-
ified as limit in installation instructions of the waveguide supplier.
In case of flexible wave guide use, Tab.13 shows the maximum bending radius.
Warning: if screwing operation concerns more than one screw or bolt, tighten subsequently everyone and
its opposite, step by step.
38 MN.00289.E - 007
4.2 INSTALLATION PROCEDURE
version 1+0: installation onto the pole of the support plate by Band-it
version 1+1: installation onto the pole of the supporting plate 2
ODU grounding
4.2.1 1+0 version - Installation onto the pole of the supporting plate
Fig.33 - Mount antislide strip around the pole. The position of the plastic blocks depends on the position of
the supporting plate (see next step)
Fig.34 - Adhere the supporting plate to the antisliding strip plastic blocks and then secure it to the pole
through the fixing bracket for 60-114 mm pole (see Fig.34). Bolts and nuts are available on the supporting
plate. Tightening torque must be 32 Nm.
Warning: As shown in Fig.35 an adapting kit must be used for the 219 mm pole. It consists of an additional
plate to enlarge the standard supporting plate dimension and relevant U-bolt for 219 mm pole fixing.
Fig.36 - Fix the flexible waveguide to the antenna side flange. Four fixing screws are available the dimen-
sions of which depend on the waveguide type. Tighten progressively and alternatively the four screws with
the following torque:
Fig.36 - Fix the antenna side flange to the support with ODU fast locking mechanism. The flange can be
mounted horizontally (as shown in Fig.36) or vertically as function of convenience.
Fig.37 - Fix the support with ODU fast locking mechanism to the supporting plate making use of available
bolts and nuts. Fig.37 shows the possible positions. Tightening torque must be 18 Nm. 2 In case of 219
mm pole, an adapting kit is supplied for the purpose.
4.2.2 1+0 version - Installation onto the pole of the supporting plate by
Band-it
In case of 1+0 ODU installation, a Band-it pole mounting kit can be used: through slots (see Fig.38) on
the supporting plate two metallic bands secure the plate on the pole. Band characteristics are:
thickness 0.76 mm
width 19 mm.
MN.00289.E - 007 39
4.2.3 1+1 version - Installation onto the pole of the supporting plate
Fig.33 - Mount antislide strip around the pole. The position of the plastic blocks depends on the position of
the supporting plate (see next step)
Fig.34 - Position the supporting plate to the antisliding strip plastic blocks and then secure it to the pole
through the fixing bracket for 60-114 mm pole (see Fig.34). Bolts and nuts are available on the supporting
plate kit. Tightening torque must be 32 Nm.
Fig.39 - Secure the hybrid with ODU fast locking mechanism to the supporting plate using bolt and nuts
available on the support plate. Tightening torque must be 18 Nm. Remove the plastic cover from the hybrid
flange sides.
Warning: Do not remove the foil from the hybrid flange sides.
Fig.39 - Fix the flexible waveguide to the antenna side flange. Four fixing screws are available the dimen-
sions of which depend on the waveguide type. Tighten progressively and alternatively the four screws with
the following torque:
Warning: It is advisable to shape the waveguide flexible trunk, connecting ODU flange with antenna flange
as shown in Fig.42. This avoids possible condensate to be channelled towards the ODU flange.
1. Remove the plastic cover from the ODU flange side. Apply seal and lubricant grease Dow Corning 4
to the O-ring of Fig.41.
2. Bring the ODU with the two hands and position the ODU handle at the bottom side.
3. Position the ODU body close to the support with ODU fast locking mechanism and align ODU side
flange (see Fig.41) to antenna side flange (see Fig.36 - 1+0 version) or hybrid side flange (see
Fig.39 - 1+1 version).
Note: For 1+0 version the ODU can assume positions of Fig.40 depending on the polarisation.
4. With respect to the flange alignment, turn the ODU body approx. 30 anti-clockwise and then insert
the ODU body into the support and search for alignment between reference tooth on the support
(see Fig.36 - 1+0 version or Fig.39 - 1+1 version) and ODU body reference tooth (see detail Fig.41)
5. When alignment is achieved, turn the ODU body clockwise until "clack" is heard and the ODU rota-
tion stops.
6. Secure ODU body on the support by tightening bolts (1) (see Fig.36- 1+0 version or Fig.39 - 1+1
version). Tightening torque must be 6 Nm. Final assembly of 1+1 version is shown in Fig.42. A par-
asol mounting is optionally possible.
40 MN.00289.E - 007
4.2.5 Grounding
Bending radius Bending radius Bending radius with Bending radius with
without rebending without rebending rebending mm rebending mm
Frequency
mm (inch) mm (inch) (inch) (inch)
E-plane a H-plane b E-plane a. H-plane b.
6 GHz or 7 GHz low 200 (7,9) 500 (19,8) 300 (11,9) 600 (23,7)
7 GHz high 200 (7,9) 500 (19,8) 250 (9,9) 600 (23,7)
a. Banding E-plane
Rmin/E
Bending E-plane
(short side of the section)
b. Bending H-plane
Rmin/H
Bending H-plane
(long side of the section)
MN.00289.E - 007 41
Plastic blocks
Antisliding strip
42 MN.00289.E - 007
Use 17 mm wrench
(32Nm torque)
Supporting plate
Use 15 mm wrench
(32Nm torque)
MN.00289.E - 007 43
Fig.35 - Adapting kit for 219mm pole
44 MN.00289.E - 007
In option
Reference tooth
Reference tooth
1
1
Position of antenna
side flange
MN.00289.E - 007 45
A
B C
Fig.37 - Possible positions of the support with ODU fast locking mechanism
46 MN.00289.E - 007
Fig.38 - Band-it pole mounting kit
MN.00289.E - 007 47
Use 13 mm wrench
(18 Nm torque)
Optional vawe
guide
RT1 RT2
48 MN.00289.E - 007
Vertical Horizontal
Fig.40 - Position of the ODU body depending on the polarisation for 1+0. For 1+1 the polarisa-
tion is always vertical: handle at the left side
MN.00289.E - 007 49
Reference tooth
O-ring
ODU side flange
ASN version
"N"
"BNC"
Ground bolt
AS version
50 MN.00289.E - 007
ASN version
Suncover (optional)
AS version
MN.00289.E - 007 51
1
2
3
4
5
ASN version
AS version
52 MN.00289.E - 007
Spring
Washer
Screw M5x25
Screw M4x8
MN.00289.E - 007 53
UDR70 flange
Screw M4x18
Spring
Washer
O-Ring
Hybrid 6 GHz
(balanced or
unbalanced)
54 MN.00289.E - 007
5 INSTALLATION ONTO THE WALL OF THE ODU-
WITH SEPARATED ANTENNA
Extension plate
Supporting plate
See chapter 3 INSTALLATION ONTO THE POLE OF ODU ASN wITH STANDARD LOCK and 4 INSTALLATION
ONTO THE POLE OF THE ODU WITH SEPARATED ANTENNA for ODU support installation.
MN.00289.E - 007 55
6 INSTALLATION ONTO THE POLE OF THE ODU
WITH INTEGRATED ANTENNA
6.1 FOREWORD
The installation onto the pole of the ODU with integrated antenna concerns both 1+0 and 1+1 versions.
Following installation kits are supplied with the equipment depending on different versions:
1+0 version
1+1 version
Warning: if screwing operation concerns more than one screw or bolt, tighten subsequently everyone and
its opposite, step by step.
56 MN.00289.E - 007
6.2 INSTALLATION PROCEDURE
1+0 version
3. installation of ODU
4. antenna aiming
5. ODU grounding
1+1 version
5. antenna aiming
6. ODU grounding.
6.2.1 Installation onto the pole of the support system and the antenna
Fig.47 - Set the antenna in such a position as to be able to operate on its rear side. Locate the five threaded
holes around antenna flange. Mount centring ring onto antenna flange and tight it with 3 calibrated bolts.
Caution: centring ring should be mounted so that the screws do not stick out.
Define if the antenna will be mounted with vertical or horizontal polarization. Check that free drain holes
stay at bottom side. Mount bolt type M10x30, in position A leaving it loose of 2 cm approx. With horizontal
polarization mount bolt type M10x30 in position D, leaving it loose of 2 cm approx.
Fig.48 - Mount antislide strip onto the pole. Place blocks as in Fig.48 following antenna aiming direction.
Fig.52 - Rotate the antenna body until the remainder three antenna holes coincide with the three support
holes. Secure the antenna to the support by thightening the relevant passing through bolts.
MN.00289.E - 007 57
6.2.2 Installation of ODU
1+0 version
1. Apply seal and lubricant grease Dow Corning 4 to the O-ring (4) of Fig.55 by protecting finger hands
with gloves.
2. Bring the ODU with the two hands and position the ODU handle at the bottom side. The ODU handle
can assume position of Fig.53 depending on the polarization.
3. Position the ODU body near the support system and align ODU side flange to antenna side flange
(see Fig.54). With respect to the flange alignment, turn the ODU body approx. 30 anti-clockwise
and then insert the ODU body into the support and search for alignment between reference tooth
on the support (see Fig.54) and ODU body reference tooth (see detail of Fig.55).
4. When alignment is achieved, turn the ODU body clockwise until "clack" is heard and the ODU rota-
tion stops. Fig.56 and Fig.57 show ODU housing final position for vertical and horizontal polarization
respectively.
5. Secure ODU body on the support system by tightening bolts (1) of Fig.54.
1+1 version
Fig.58 - Apply seal and lubricant grease Dow Corning 4 to O-rings (1). Insert O-rings (1) and (6) into twist
polarization disk (2).
Vertical polarization
Fix the disk on hybrid flange placing marker (4), on disk, close to V mark.
Horizontal polarization
Fix the disk on hybrid flange placing reference (4), on disk, close to H mark.
In 13 GHz and 15 GHz ODUs the polarization disk is fixed to the hybrid flange by means of 3 screws as
shown in Fig.59.
Caution: Twist disk has two planes. Take care of position marker (4) on twist disk. The position of marker
(4) plane should be in contact to hybrid like in figure. Tighten progressively and alternatively screws (7)
with the same number of spring washers (8) with the following torque:
Fig.60 - Fix hybrid to support system with four bolts (1) taking care of RT1/RT2 position shown by labels
of Fig.60. Tighten progressively and alternatively four bolts (1).
1. Apply seal and lubricant grease Dow Corning 4 to the O-ring (4) of the Fig.55 by protecting finger
hands with gloves.
2. Bring the ODU with the two hands and position the ODU handle at the bottom side. For 1+0 the
ODU can assume position of Fig.53 depending on the polarisation. For 1+1 the handle ODU position
is always placed at the right side (horizontal polarization).
3. Position the ODU body near the support system and align ODU side flange to antenna side flange
(see Fig.54). With respect to the flange alignment, turn the ODU body approx. 30 anti-clockwise
58 MN.00289.E - 007
and then insert the ODU body into the support and search for alignment between reference tooth
on the support (see Fig.54) and ODU body reference tooth (see detail of Fig.55).
4. When alignment is achieved, turn the ODU body clockwise until "clack" is heard and the ODU rota-
tion stops. Fig.56 and Fig.57 show ODU housing final position for vertical and horizontal polarization
respectively for 1+0 version. Fig.61 shows ODU housing final position for 1+1 version.
5. Secure ODU body on the support system by tightening bolts (1) of Fig.54.
Antenna aiming for 1+0 version and 1+1 version is the same. The antenna aiming devices allow to perform
the following adjustments with respect to the starting aiming position:
Horizontal 15 operating on the nut (3) shown in Fig.62, only after having loosen the nuts (7),
(8), (9), (10) of Fig.63.
Vertical 15 operating on vertical adjustment worm screw (2) shown in Fig.62 only after having
loosen nuts (1), (2), (11) of Fig.63 and (4) and (5) of Fig.62.
For adjustment from 0 to +30 extract nut (1) Fig.63 and position it in hole (4), extract nut (2)
Fig.63 and position it in hole (6). Operate on vertical adjustment worm screw (2) after having loosen
nuts (1), (2), (11) of Fig.63 and (4) of Fig.62.
For adjustment from 0 to -30 extract nut (1) of Fig.63 and position it in hole (3), extract nut (2)
of Fig.63 and position it in hole (5). Operate on vertical adjustment worm screw (2) after having
loosen nuts (1), (2), (11) of Fig.63 and (4) of Fig.62.
For vertical adjustment some markers, every 10, are available on support.
The bigger marker gives 0 starting aiming position. Once the optimum aiming position is obtained,
tighten firmly the four nuts (1), (2), (11) of Fig.63 and (4) and (5) of Fig.62 for vertical adjustment
and the four nuts (7), (8), (9), (10) of Fig.63 for horizontal adjustment. Tighten with 15 mm wrench
and 32 Nm torque.
6.4 COMPATIBILITY
The pole installation kit of the ODU unit in 1+0 and 1+1 configuration is compatible with integrated antenna
complying with SIAE standard with measures 0.2 m, 0.4 m, 0.6 m, 0.8 m of diameter.
6.5 GROUNDING
See Fig.64.
On ODU grounding can be connected with the available bolt spring washer and flat washers as shown.
MN.00289.E - 007 59
A D D C
B C A B
3 mm allen key 2
2,5 Nm torque
A
1
C
60 MN.00289.E - 007
2
MN.00289.E - 007 61
1
15 mm wrench
32 Nm torque 3
3 3
62 MN.00289.E - 007
Antenna aiming direction
Fig.51 - Hole E
MN.00289.E - 007 63
B C
A D
15 mm wrench
32 Nm torque
Vertical Horizontal
Fig.53 - Position of the ODU handle depending on the polarisation for 1+0. For 1+1 the polari-
sation is always horizontal. Handle at the right side.
64 MN.00289.E - 007
1 13 mm wrench
6 Nm torque
H
H
H
H
1
1
H
H
H
H
1
Fig.54 - Support system for ODU housing and reference tooth in evidence
MN.00289.E - 007 65
Reference tooth
O-ring
ODU side flange
ASN version
"N"
"BNC"
Ground bolt
AS version
66 MN.00289.E - 007
5
30
5
30
5
30
MN.00289.E - 007 67
7
2
4
6
68 MN.00289.E - 007
Horizontal polarization
Vertical polarization
MN.00289.E - 007 69
1
RT1
2
1
RT2
13 mm wrench
18 Nm torque
70 MN.00289.E - 007
ASN version
AS version
MN.00289.E - 007 71
3
4
5 1
2
15 mm wrench 15 mm wrench
32 Nm torque 32 Nm torque
7
4 11 1 8
3
10
9 15 mm wrench
6 32 Nm torque
5 2
15 mm wrench
32 Nm torque
72 MN.00289.E - 007
1
2
3
4
5
ASN version
AS version
MN.00289.E - 007 73
7 GENERAL INSTALLATION
Fig.65 -
74 MN.00289.E - 007
7.2 OUTDOOR GROUNDING
MN.00289.E - 007 75
1
2
3
4
5
ASN version
AS version
76 MN.00289.E - 007
7.3 INDOOR INSTALLATION
The patch panel is an adapter tributary connector, with the following properties:
MN.00289.E - 007 77
Fig.69 - D60023 SCSI 1.6/5.6 16E1 patch panel
78 MN.00289.E - 007
Fig.72 - D60026 SCSI RJ45 16E1 patch panel
In the rear side of patch panel there are 2 Faston grounding points (left and right - see Fig.74); connect
only one of them with proper cable.
MN.00289.E - 007 79
7.3.1.3 Patch panel cables
According to the patch panel used, choose the appropriate cable. See Tab.16.
80 MN.00289.E - 007
7.3.2 Indoor grounding points
Warning: Only 2 point for grounding tapping needed according to this project. For additional point will add
as per client requirement. Details as per Tab.17
Tab.17 -
MN.00289.E - 007 81
Fig.76 - Grounding tapping sample for indoor site-structure tower
Warning: Only 2 point for grounding tapping needed according to this project. For additional point will add
as per client requirement. Details as per Tab.18
Tab.18 -
82 MN.00289.E - 007
8 LABELLING
Cartridge size: 9mm height for all indoor labelling and the length is dependant on the length of the
message.
Fig.77
Fig.78 -
MN.00289.E - 007 83
8.2 INDOOR LABELLING
1st Sticker:
- Size: 2x2
3rd Sticker:
Example:
1st Sticker
LINK ID:193
TESCO EXTRA OUTDOOR(xxxxx) TO WORLD WIDE(xxxxx)
2nd Sticker
ALC+2/4FE32E1(18G-P)/2,2/7V
RSL:xxx Tx POWER:xxx Tx:7442MHZ Rx:7596MHZ
3rd Sticker
Size: 3x1
84 MN.00289.E - 007
Example:
RACK 3
Size: 2x1
Example:
POWER A RACK3
Size: 2x1
Example:
POWER A RACK3
Size: 2x2
Example:
MAIN
SHT XXXXX
Size: 2x2
MN.00289.E - 007 85
Example:
STBY
SHT XXXX
Size: 2x1
Example:
POWER
MAIN
POWER
STANDBY
Size: Auto
Example:
IF MAIN
WORLD WIDE XXXXX
IF STANDBY
WORLD WIDE XXXXX
Size: Auto
86 MN.00289.E - 007
Example:
IF MAIN
WORLD WIDExxxxx
IF STANDBY
WORLD WIDE XXXXX
Size: 2x1
Example:
XXXXX
E1 17 - 32
Example:
XXXXX
E1 1 IN
XXXXX
E1 1 OUT
Size: 2x1
Example:
DDF 3
MN.00289.E - 007 87
8.2.12 DDF Frame Labelling
Format: (FULL NAME FAR END OF SITE,SITE ID, NO. OF E1,PRINT VERTICAL)
Size: 2x1
Example:
Size: 2x1
Example:
XXXXX SHT 1 IN
88 MN.00289.E - 007
8.3 OUTDOOR LABELLING
Fig.79 -
MN.00289.E - 007 89
8.3.2 IF Cable labelling at ODU
Example
Labelling Abbreviations
90 MN.00289.E - 007
9 STANDARD PROCEDURE INSTALLATION
After the project begins, the project supervisor should unpack and inspect the equipment together with the
customer.For a non-turnkey project, when unpacking, both the customer and the project supervisor should
be present.
If one party unpacks the equipment when the other party is not present, the unpacking party shall take
responsibilities for any possible error.For a turnkey project, the project supervisor and the order manage-
ment engineer shall unpack, inspect and hand over the equipment together, and sign for the confirmation.
The procedures for unpacking and inspecting the equipment and reporting equipment problems are the
same as those for a non-turnkey project, except that the customer does not need to sign on relevant doc-
uments.After qualified initial acceptance, the equipment shall be handed over to the customer.The follow-
ing describes how to unpack, inspect and hand over the equipment for a non-turnkey project.
For each site, there is a packing list for delivered equipment. Before unpacking, the project supervisor
should check the cargoes according to the packing list together with the customer.
Prerequisite
Procedure
3. Check the outer package. If any of the following cases is identified, stop unpacking immediately.
Find the damage causes and report the situation to the local representative office.
MN.00289.E - 007 91
9.2 ASSEMBLE POLE
See paragraph 6.2.1 Installation onto the pole of the support system and the antenna.
N.2 17 mm spanner.
Warning: if screwing operation concerns more than one screw or bolt, tighten subsequently everyone and
its opposite, step by step.
To guarantee a smooth installation of the equipment, prepare relevant documents and tools.
9.4.2 Documents
Required documents include two categories, engineering design documents and installation guide docu-
ments. AA certificate and LB need to be laminated and keep it at sites.
92 MN.00289.E - 007
9.4.3 Tools
Before starting the installation, check the installation conditions on the site and make a record.If the in-
stallation conditions do not meet the requirements, make changes accordingly.
Items that need to be checked include the construction, location, temperature, humidity, dustproof meas-
ures, fire-proof measures, and antistatic measures.
Items that need to be checked include the tower and the mast.
Items that need to be checked include the indoor and outdoor grounding systems.
Items that need to be checked include the AC power system and the DC power system.
Items that need to be checked include the Digital Distribution Frame (DDF), the Optical Distribution Frame
(ODF), outdoor cables and trunk cables.
Antenna aiming
MN.00289.E - 007 93
ODU grounding
Installation of Hybrid
Connect back the BNC port after installation complete
Manually fasten the type-N connector or use a torque wrench with a force moment of 1.7 Nm, to avoid
damaging the type-N connector.When routing or bending the IF cable, do not use the type-N connector of
the IF cable or the IF port of the ODU as the stress point or pivot point, to avoid damaging the type-N
connector or IF port.
9.6.1 Procedure
1. Depending on the distance between the IDU and the ODU, cut off a length of IF cable with a slack
of 3 m to 5 m.
2. Make a connector for the end that is connected to the ODU. Take protective measures for the con-
nector to avoid damage to the connectors during hoisting and routing of the IF cables.
4. Leave enough slack of the IF cable for routing and binding it along the mast, wiring ladder and wiring
frame.
5. Connect the type-N connector of the IF cable to the surge end of the lightning arrester, and tighten
the connector.Manually fasten the type-N connector or use a torque wrench with a force moment
of 1.7 Nm, to avoid damaging the type-N connector.
Mount pole supporting system with relevant pole fixing brackets following antenna aiming direction as in-
dicated by arrow. Antislide strip should result at the centre of supporting plate. Supporting system should
lean against antislide clamp with the tooth as in Fig.50. Position the antenna in such a way that bolt in
position A or D of Fig.47 cross through hole E of Fig.51. Secure the support system to the pole by means
of the pole fixing brackets and relevant fixing bolts (refer to paragraph 6.2.1 Installation onto the pole of
the support system and the antenna)
94 MN.00289.E - 007
9.8 INSTALLATION OF 19' RACK AND DDF RACK
1. Place the rack upright, without the adjustable feet, and position it according to a layout plan.
2. Put marks through the holes, remove the rack and drill holes in the floor.
3. Put expansion plugs in the holes and hammer gently into place.
4. Mount the adjustable feet (nominal height 28 mm) and place the rack into position.
5. Insert the screws and washers and align the rack to correct vertical position by adjusting the feet.
Then tighten the screws.
6. All the new rack must be grounded.
Fig.81
MN.00289.E - 007 95
9.9 INSTALLATION OF MICROWAVE ANTENNA
Set the antenna in such a position as to be able to operate on its rear side. Locate the five threaded holes
around antenna flange. Mount centring ring onto antenna flange and tight it with 3 calibrated bolts.
Caution: centring ring should be mounted so that the screws do not stick out.
Define if the antenna will be mounted with vertical or horizontal polarization. Check that free drain holes
stay at bottom side. Mount bolt type M10x30, in position A leaving it loose of 2 cm approx. With horizontal
polarization mount bolt type M10x30 in position D, leaving it loose of 2 cm approx.
Mount antislide strip onto the pole. Place blocks as in Fig.48 following antenna aiming direction.
Rotate the antenna body until the remainder three antenna holes coincide with the three support holes.
Secure the antenna to the support by thightening the relevant passing through bolts.
96 MN.00289.E - 007
10 INSTALLATION OF DCPDB
DCPDB coming together with new 19' rack and already installed on it.
The protection grounding cable of the ODU must be installed.Before the IF cable enters the IDU room,
make waterproof curves with the IF cable.First bind the IF cable to avoid its type-N connector being pulled.
Under the ODU, make waterproof curves with the IF cable.To ground the IF cable, first determine the
grounding point depending on the installation mode and the length of the IF cable, and then ground the
cable by using the grounding Kit. Minimum the slack in IF cable at Antenna during the installation.
E1 cable will run away from patch panel to DDF via existing/new cable ladder
MN.00289.E - 007 97
10.4 IF CABLE ROUTING
One end of the IF cable is connected to the ODU, while the other end is connected to the IF jumper from
the IDU.
10.5 LABELLING
Size 9mm
The DC power cable should be routed from the DC distribution cabinet or the DC distribution box. The cable
diameter should meet the design requirement.
All debris creating, packages shall be removed immediately after installation complete. Equipment room
shall be left clean as before commencement of installation.
10.8 POWER ON
By powering on the equipment, you can check if the hardware system of the equipment and the power
system are normal.The hardware installation must be complete, and it should pass the installation
check.The input power must be available. When the test value of the voltage is not within the range, first
clear the fault of the power equipment. The abnormal voltage can cause damage to the equipment, even
personal injury.
98 MN.00289.E - 007
10.9 FINAL CHECKING
After the installation, check out the results. For any unqualified items, correct them as soon as possi-
ble.Check out the installation of the IDU chassis, IDU cables, IDU cabinet, power cables, and grounding
cables of the cabinet.Check out the installation of the ODU, ODU cables, antenna, and hybrid coupler. If
the ODU is separately mounted to the antenna, check the installation of the separate mount parts.
MN.00289.E - 007 99
100 MN.00289.E - 007
Section 2.
INSTALLATION GUIDELINES
FOR ALFOplus
11 INSTALLATION OF ALFOplus
The installation, maintenance or removal of antenna systems require qualified experienced personnel.
SIAE installation instructions have been written for such a personnel. Antenna system should be inspected
once a year by qualified personnel to verify proper installation, maintenance and condition of equipment.
SIAE disclaims any liability or responsibility for the results of improper or unsafe installation practices.
ALFOplus equipment is a full-outdoor IP Ethernet radio link system, for transport capacity up to 500 Mbit/
s, designed to establish LAN-LAN connections. For the details related to the actual used frequency band
refer to the label on the equipment.
Warning Class 2 radio equipment subject to Authorisation of use. The equipment can operate only at the
frequencies authorised by the relevant National Authority.
Warning The deployment and use of this equipment shall be made in agreement with the national regula-
tion for the Protection from Exposure to Electromagnetic Field and EIRP regulations.
Warning The symbol indicates that, within the European Union, the product is subject to separate col-
lection at the product end-of-life. Do not dispose of these products as unsorted municipal waste. For more
information, please contact the relevant supplier for verifying the procedure of correct disposal.
The ALFOplus radio system is made up of an outdoor unit, protected by a metallic shield.
- use of filters on the power supply input circuits against noise propagating on the power supply
wires
during the installation phase
The installation phases of the whole system are described in the following paraghaphs and it must be done
only by service person suitably trained.
Warning Remember that the whole radio link can work only if ODUs, chosen for local and remote side, have
equal subband and different Tx module (H and L).
The electrical wiring must be done using appropriate cables thus assuring the equipment responds to the
electromagnetic compatibility standards.
The cable terminates to flying connectors which have to be connected to the corresponding connectors on
the equipment front.
Position and pin-out of the equipment connectors are available in this section.
During the final installation, protect the ODU by a magneto-thermal switch (not supplied with the equip-
ment), whose characteristics must comply with the laws in force in ones country.
The disconnection from the supply mains is made disconnecting the auxiliary connector M12 5 pin from the
ODU or disconnecting the LAN PoE cable.
The typical magneto thermal switch has characteristics at least 48Vdc @6A with overcurrent relay class
C or K tripping curve.
Seal the M12 connector when it isnt used, in order to avoid the removal of the cover without tools.
Fig.82 and annexed legend show how to perform the grounding connections.
The ODU must be connected to ground with the available grounding bolt and eyelet terminal, making ref-
erence to Fig.83.
Indoor 3 4
3 4
ODU
unit
1
Ethernet
6 2
equipment
(IDU)
(+) (-)
5
Station Local
ground ground
chassis ground
rack
Legend
1. Ethernet equipment chassis grounding point. The cross section area of the cable used must be 4
sq. mm.
2. ODU grounding M6 bolt copper faston type. The cross section area of the cable used must be 16
sq. mm (V42025)
4. Grounding cable kit (ICD00072F) copper cable type or copper alloy to connect the shield of inter-
connection cable.
5. Battery grounding point of IDU to be connected to earth by means of a cable with a section area
2.5 sq. mm. Length 10 m.
6. Grounding cords connected to a real earth internal of station. The cross section area of the cable
must be 16 sq. mm
The kit IDC00072F can be used for both RG8 cable and Ethernet cable, please follow the procedure (see
Tab.19).
Description
According to antenna polarization (vertical or horizontal), assemble the antenna and support brack-
et.
Warning: These instructions are fully detailed in a separate manual Antennas - Code: MN.00249.E
depending on the type of used antenna.
ODU grounding.
See Fig.83 - Put the standard coupling kit on the ODU. Align the four holes of the coupling kit with the four
nut screws on the ODU. Insert and tighten the four screws.
M10 bolts
Install the antenna using the antenna installation guide (specific for each antenna) inside the antenna box
provided by antenna producer. Keep attention to the polarization of the antenna feeder depending on re-
quested polarization.
After the antenna is installed onto the pole, the ODU must be installed, see Fig.84.
Position the three holes circular flange (1) on the antenna flange and align the three holes on the
circular flange with the three relevant holes on the antenna flange
Insert and tighten the three 3mm M4 Allen screws (2) using a 3mm Allen wrench (torque = 2 Nm).
To maintain disassembly performances intact for a longer period add lubricant paste, e.g.
MOLYKOTE P-40, on threads of four 25mm bolts (3).
The sliding surfaces must be cleaned. The paste must then be applied with a suitable brish, rag or
grease gun. It must not be mixed with grease or oils. Chemical protective gloves must be worn
where repeated or prolonged contact can occur.
Screw partially the four M10 bolts (3) on the antenna back plate: each bolt should be tightened to
have the square head out of the hole of about 13-14mm (the thickness of hook, use 15mm spanner)
It is recommended to apply seal and lubricant grease Dow Corning 4 (not supplied) to the O-ring,
protecting fingers with gloves, and insert in the proper track on the ODU flange
Position the ODU vertically near the four bolts on the antenna flange and align the ODU to match
the polarization of the antenna feeder:
- vertical polarization: the handle of the ODU is at the bottom left corner
- horizontal polarization: the handle of the ODU is at the bottom right corner
After the right position has been found, rotate 30 counter clockwise the ODU and approach the
ODU to the antenna flange in order to have the four slots of the Standard Lock cross between the
four bolts
Rotate 30 clockwise the ODU to hook each slots on the relevant bolt
When each slot is firmly hooked on the relevant bolt, tighten each bolt (use 15mm spanner,
torque=46Nm)
Optional: sun cover kit (AAAL00033) - Insert the sun cover and tie one of its bottom holes to the
ODU handle by means of the black plastic strip included in the sun cover kit
The ODU is ready to be connected to the grounding cable and to the LAN cable.
Warning Leave 25 cm straight Lan cable between Amphenol connector and first bending to secure water-
proof IPx5.
Supporting plate, fixing bracket with M10 130mm bolts (with washer, spring and nut)
See Fig.85.
Position the supporting plate (1) on the pole and fix the rear bracket (2) to it by means of the four
130 mm M10 bolt (3) with relevant washers, springs and nuts (use 15mm spanner, torque =
46Nm).
Fix the antenna side flange (4) with the proper screws (in Fig.85 the antenna flange is shown in two
different positions depending on the polarization), the screw holes side is the side where the wave-
guide must be installed.
To maintain disassembly performances intact for a longer period add lubricant paste, e.g. MOLY-
COTE P-40, on threads of four 25mm bolts (3).
The sliding surfaces must be cleaned. The paste must then be applied with a suitable brush, rag or
grease gun. It must not be mixed with grease or oils. Chemical protective gloves must be worn
where repeated or prolonged contact can occur.
On the supporting plate, on the opposite side respect to the antenna flange just mounted, insert in
holes (5) on the supporting plate the four 25mm M10 bolts (3): screw them partially, each bolt
should be tightened to have the square head out of the hole of about 13-14 mm (the thickness of
hook (4), use 15mm spanner).
It is recommended to apply seal and lubricant grease Dow Corning 4 (not supplied) to the O-ring,
protecting fingers with gloves, and insert it in the proper track on the ODU flange.
Position the ODU vertically near the four bolts on the supporting plate and align the ODU to match
the polarization of the antenna flange:
- vertical polarization: the handle of the ODU is at the bottom left corner
- horizontal polarization: the handle of the ODU is at the bottom right corner
After the right position has been found, rotate 30 counter clockwise the ODU and approach the
ODU to the supporting plate in order to have the four slots of the Standard Lock cross between the
four bolts
Rotate 30 clockwise the ODU to hook each slots on the relevant bolt
When each slot is firmly hooked on the relevant bolt, tighten each bolt (use 15 mm spanner, torque
=46 Nm)
Optional: sun cover kit (AAAL00033) - Insert the sun cover and tie one of its bottom holes to the
ODU handle by means of the black plastic strip included in the sun cover kit
The ODU is ready to be connected to the grounding cable and to the Lan cable
After having installed the ODU in 1+0 configuration, the waveguide towards the antenna must be installed.
1+0: the waveguide must be fixed to the antenna flange on the supporting plate of the ODU. In
case of flexible waveguides, an excessive folding can damage the waveguide, see Tab.20 for details.
Bending radius with- Bending radius with- Bending radius with Bending radius with
out rebending out rebending rebending rebending
Frequency
mm (inch) mm (inch) mm (inch) mm (inch)
E-plane a H-plane b E-plane a. H-plane b.
a. Bending E-plane
Rmin/E
Bending E-plane
(short side of the section)
b. Bending H-plane
Rmin/H
Bending H-plane
(long side of the section)
Coupling kit
c
ICD001134 RJ45 Indoor Surge Protector
d
M21565 Self locking clamp 1X
Components
Fig.86 - Components
1. Open the cover by special key and screw off the middle plate
Fig.88
2. Take off the adapter panel, put it back after installing adapters
Fig.89
3. Fix PLC splitter, connect splitter ribbon fibres with output pigtails that coated loose tube, fix the ar-
ranged output pigtails with loose tube to tray. Lead output pigtail to the other side of the tray and
insert adaptor.
4. Remove the input entry holder and tension member, put stripped fibre through rubber ring and fix;
then guide the fibres in sleeve to splice with input of splitter.
Fig.91
Fig.92
Fig.93
7. Installation:
- pole mounted, make pole band pass through brackets hole, fix the bracket to the pole by fas-
tening pole bands bolts
- wall mounted, mark the target point on the bracket to target point by nail or bolt.
Fig.94 - On pole
Warning: the electrical connectivity is guaranteed only with coded connector. Please dont use other mo-
dalities (the RJ45 plug for indoor and outdoor must always be shielded).
As shown in Fig.96, the comb of a standard crimper is inserted in the housing to fasten the indoor RJ45
shielded (P03192) connector, while in the case of an outdoor RJ45 shielded (P20051) which has a shorten
dimension, the comb could destroy the connector and therefore do not ensure Ethernet Connectivity, so it
is important unscrew/remove it as shown in the Fig.97.
The comb
The comb
ALFOplus provides an auxiliary connector (M12) and 2 Amphenol connector, which guarantee Ethernet port
compatibility for both version: Gigabit electrical and optical.
Warning: to ensure waterproofing, dont forget to close the port after use, with relevant cap.
The auxiliary 5 pin circulator connector has various functions and it is used when:
the Power over Ethernet injector through the data Lan cable is not available or as additional power
supply source
during the alignment of antenna (remember to enable received signal strength indicator in
Equipment menu - General preset RSSI
It is recommended after the alignment to set RSSI as Disable not to overload CPU
In case of emergency, if ALFOplus IP address is unknown, connect it with serial console (F03594),
as shown in Fig.116 using hyperterminal 115200 8, N, 1 and press any button to access in the login.
F03608 2xM12 5P pointing cable (remove it after commissioning pointing) (see Fig.117).
a= slide on parts
b= strip conductor, widen shield and lay around the shielding ring, cuf off projecting mesh. Slide cores
through the housing. mount shielding ring, gasket and clamping cage. Tighten pressure screw to fix the
cable. Screw down cores. Mount male/female part. Tighten pressure screw.
Schematic diagram
Fig.101 - Pin assignment M12 socket, 5-pos., A-coded, socket side view
Pinout Description
3 Rx_Console
Shield Ground
The electrical RJ45 connection to ALFOplus is guaranteed only with coded connector; do not use other con-
nectors, because the proper one is different from the RJ45 standard.
P03192 a
Indoor RJ45 shielded plug
Please be aware that modifying Ethernet cables improperly may cause loss of network connectivity. Please
follow colours of wiring.
Step 1
Feed CAT cable through boot and connector housing as shown below.
Warning: Care should be taken not to damage the rubber sealing gasket inside the rear of the connector
housing.
While holding the connector body, pull cable through connector housing until RJ plus is near to the housing.
Align the plug latch with the connector housing keyway.
Depress Plug latch and completely insert the RJ plug into the housing.
Step 4
NO
Warning: Tighten all unused connectors with the appropriate cover using the proper wrench J23599 (see
Fig.113).
MN.00289.E - 007
11.12.4 Optical SFP mounting procedure
plug the SFP module into LC embedded connectors until Click (see Fig.123 and Fig.124)
pull lightly the SFP and check that it is locked to the connector (see Fig.125)
Warning: don't insert the SFP module inside the housing of the ODU without the preliminary connection
between cable and the SFP as described in this paragraph.
N.B.2
7
MN.00289.E - 007
1
see N.B.
F -----
CM2 N.B.2
6
N.B.2
35 6
4 N.B.1
5
1
4 4 5
2
WIRES CONNECTION 3
3 SIDE ENLARGED VIEW
CF1
60
N.B.1 4 RED
BLACK
2
5
1
WIRES CONNECTION 4
SIDE ENLARGED VIEW 2
3
139
Fig.118 - ALFOplus connectors
12 LIST OF FIGURES
Fig.2 ............................................................................................................................. 8
Fig.3 ............................................................................................................................ 10
Fig.17 .......................................................................................................................... 16
Fig.18 -........................................................................................................................ 17
Fig.19 -........................................................................................................................ 19
Fig.20 .......................................................................................................................... 21
Fig.21 .......................................................................................................................... 22
Fig.22 .......................................................................................................................... 23
Fig.37 - Possible positions of the support with ODU fast locking mechanism .......................... 46
Fig.40 - Position of the ODU body depending on the polarisation for 1+0. For 1+1 the polarisation
is always vertical: handle at the left side ........................................................................... 49
Fig.53 - Position of the ODU handle depending on the polarisation for 1+0. For 1+1 the polarisation
is always horizontal. Handle at the right side...................................................................... 64
Fig.54 - Support system for ODU housing and reference tooth in evidence ............................ 65
Fig.59 - Polarization disk fixing (only for 13GHz and 15GHz) ............................................... 69
Fig.65 -........................................................................................................................ 74
Fig.77 .......................................................................................................................... 83
Fig.78 -........................................................................................................................ 83
Fig.79 -........................................................................................................................ 89
Fig.80 - 1367A WORLD WIDE MAIN OR 1367A WORLD WIDE STANDBY ................................ 90
Fig.81 .......................................................................................................................... 95
Fig.96 - Standard RJ45 crimper used for RJ45 indoor connector......................................... 120
Fig.97 - Standard RJ45 crimper (without comb) used for RJ45 shielded indoor connector ...... 121
Fig.98 - Functional drawing........................................................................................... 122
Fig.117 - F03608 cable for pointing (remove it after commission pointing) .......................... 139
Tab.17 - .......................................................................................................................81
Tab.18 - .......................................................................................................................82
For more information, refer to the section relevant to the technical support on the Internet site of the com-
pany manufacturing the product.