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Health and Safety Procedure
Site HSE Plan
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Contents.
Appendix.
Site Safety Organization.
Incident / Accident Report.
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The final goal of CONTRACTORs safety philosophy is to ensure the health and
safety of personnel, to eliminate property damage and to provide a safe and
comfortable working and living environment, during the entire construction period.
Smoking is harmful to health and a potential safety hazard as well. Smoking in public
places exposes non-smokers to health related hazards and it is the duty of
CONTRACTOR to protect employees from unnecessary exposure to hazards
Smoking is prohibited at all construction sites except designated area approved by
CONTRACTOR.
Signed by:
3. SAFETY ORGANIZATION.
3.1 CONTRACTOR will appoint a qualified professional safety officer (Safety Manager).
3.3 Responsibility
Safety in the work place is everybody's responsibility. However, certain individuals
will be required to accept additional responsibilities based on job assignment. These
will include the following: -
(10) Immediately remove from the SITE any people (staff, SUBCONTRACTORs, or
third parties) who are not willing to comply with the health and safety
requirements.
(11) Provide health and safety training opportunity to all employees.
(12) Perform corrective actions for any identified unsafe conditions.
(13) Be responsible for setting up appropriate training including refresher training,
as needed, to enable managers and workers to assess hazards, and to
familiarize themselves with the relevant requirements (legislation, regulation
and company standards).
(14) Determine the supervisor/work force ratio in respect to the competence of the
workers.
(15) Check working methods and precautions for high risk activities with Safety
Manager before work starts in accordance with the safety policy.
(2) Conduct regular SITE inspections and prepare reports for Site Manager for
corrective actions.
(3) Check and advice on each work plan or procedures for health and safety prior
to WORK commencement.
(4) Coordinate with OWNER health and safety section on matters regarding
health and safety.
(9) Establish and maintain proper health and safety administrative system.
(10) Investigate all incidents and accidents and submit reports complete with
remedial actions to Safety team of head office through Site Manager for
corrective action.
(2) Check each SUBCONTRACTORs work plan or work procedures from the
view of safety point and report to Safety Manager
(3) Advise the supervisory personnel of each function for safety activities
(4) Patrol the construction site daily to check that all subcontractors works are
executed in accordance with the Safety Construction Procedures.
(5) Report immediately to the safety manager any violations that may require work
to be stopped.
(2) Execute and convert the Health and Safety Plan into safe work activities and
ensure success.
(6) Report, advise and/or take corrective actions if safety violations or unsafe work
conditions are detected. Stop the work if necessary and resume when
corrective actions have been taken.
(7) Provide the written instructions to establish proper work methods in proper
sequence including precautionary measures to be adopted.
3.3.6 Nurse
(1) Be on duty at job site with full time (except when on emergency calls)
(2) Care for an injured or sick person and keep the record.
(3) Hold certification in first aid and Cardiopulmonary Resuscitation (CPR).
(4) Plan and execute the hygiene activity program for all workers at work-site.
(1) Provide the Health and Safety Plan and exercise good health and safety
discipline over all personnel.
(3) Ensure that all levels of supervisors are qualified with appropriate training.
(4) Set up their own Health and Safety Plan that shall be least comparable to this
document.
(5) Describe and apply similar responsibilities as mentioned above for their
organizations. And Safety Plan shall be accordance with CONTRACTORs
plan.
(2) Conduct regular checks of the work areas under his charges for safety
violations, unsafe conditions, defective equipment, materials, tools, apparatus
and appliances and shall take immediately the corrective actions.
(3) Generally oversee that the WORK performed by workers under his jurisdiction.
(4) Initiate and assist supervisory personnel in conducting their daily Tool Box
Meetings.
(5) Organize and conduct regular safety promotion activities with the aim of
promoting safety awareness among workers.
(8) Keep and maintain all safety records pertaining to the SITE safety program
(2) Coordinate all work activities to ensure that they meet the required standards
with minimum risks to person, equipment and property.
(3) Conduct regular checks of the SITE for safety violations, unsafe conditions,
defective equipment, materials, tools, apparatus and appliances and shall take
immediate and appropriate actions to eliminate the hazards.
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(4) Submit written reports with recommendations for corrective actions to prevent
recurrences of any property damage accidents and injury accident at the job
SITE. The reports shall be submitted to Safety Manager.
(5) Submit written reports of any other incidents, violations and unsafe work
conditions at the job SITE. The reports shall be submitted to Safety Manager
(6) Ensure all safety work instructions are clearly understood between workmen.
(7) Conduct regular safety talks to promote health and safety awareness among
workmen.
(8) Conduct daily Tool Box Meeting and highlight potential hazards to the workers
under their charge.
(2) Work safely and shall not do anything that can cause injury to himself (herself)
or others.
(4) Report any unusual occurrences and all defects of plant and equipment to
your immediate supervisor.
(5) Attend all Tool Box Meetings, other meetings and/or training relating the
safety.
(6) Observe all written and verbal safety instructions issued from time to time by
Safety Manager and/or Safety Supervisor.
4. SAFETY MEETING
4.1.1 Kick-off meeting with OWNER will be held, if required, after contract award and
before the execution of any work. At this meeting, CONTRACTOR should ensure
that all related persons are aware of the site hazards of the operation detailed in the
scope of work and are familiar with Health and Safety working procedures,
regulations and emergency communications.
4.1.2 Kick-off meeting with subcontractors representative shall be held after subcontract
awards and before starting specific work.
4.2.2 At the Health and Safety Committee Meeting, members of the committee shall
discuss, review, amend, and establish:
- New Health and Safety rules and regulations, procedures, as necessary
- Project monthly Health and Safety performances
- Accident/incident reports, if any,
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CONTRACTOR
Chairman
Construction Manager
OWNER CONTRACTOR
Observer Secretary
Safety Representative Safety Manager
CONTRACTOR Subcontractors
Member Members
Discipline Superintendent Construction Manager
4.2.3 If a major or fatal accident occurs, the Committee shall investigate the cause and
review appropriate countermeasures for immediate implementation.
4.2.4 Safety manager shall prepare the Health and Safety materials/information for
meeting and record the minutes of meeting.
4.5 The safety meeting activities shall be recorded and retained in the related forms,
MOM.
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5. SAFETY TRAINING
Safety training is essential for executing work safely during the entire construction,
pre-commissioning and commissioning of the project. The Site Manager and the
Safety Manager shall establish an On-site Safety Training Program before
commencing the work. This guidance provides essentials of establishing On-site
Safety Training Program of the following five categories:
5.1 General
5.1.1 CONTRACTOR will conduct safety training for its staff. Subcontractors shall conduct
Safety Training for their employees. Accordingly, all Subcontractors Construction
Managers, Safety Manager and other persons designated by their Construction
Managers shall initially take CONTRACTORs safety training courses to conduct
safety training for their employees.
5.1.2 Monthly schedule for safety training shall be prepared and noticed in advance to all
CONTRACTORs personnel and to Subcontractors.
5.1.3 The Safety Manager shall prepare training materials in order to effectively conduct
safety training.
5.1.4 Safety training shall be conducted by the Safety Manager and/or by competent
persons designated by the Safety Manager.
5.1.5 The language at safety training shall be translated to Chinese language or adequate
methods to fully understand.
5.1.6 The record of safety training shall be documented and maintained. All subcontractors
shall submit the record of safety training conducted by them to CONTRACTOR.
Observe the Health and Safety Policy and Monthly Health and Safety Targets
that are established by the Health and Safety Committee
(a) Make sure of Health and Safety Organization and individual's
responsibility regarding Health and Safety management
(b) Emphasize the necessity for expanding Health and Safety knowledge
(c) Health and Safety Committee Procedures and its activities
(d) Accident Investigation method and Reporting System
(e) Safety Meetings (type, frequency, participants, etc.)
(f) Ensure participation in Safety Patrols conducted prior to Health and Safety
Committee Meeting and other safety meeting (type, frequency,
participants, objectives, etc.)
(g) Action to be taken when detecting unsafe acts and unsafe working
conditions (hold work, prohibition of use of facilities, and making reports)
(h) Incentive program for subcontractors' Health and Safety performance
(i) Reporting daily or weekly on concerned matters regarding Health and
Safety management.
take Safety Training for Refresher course to enhance their safety awareness and
reinforce their safety knowledge.
It is envisaged that the duration of the talks would be approximately 10 minutes. The
meeting should take place as close to the work place as possible so that any
examples of HSE practices or proposed changes are more easily viewed at the time.
Tool box talks will normally be given by Site Supervision; however, members of the
Site Safety Department will also provide assistance as required.
5.3.1 When the safety training or education has been performed, trainer in charge shall
complete and maintain the records of training and education. The training activities
shall be recorded and retained.
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6.4.1 Safety inspection of the construction SITE shall be conducted in accordance with the
inspection procedure.
6.4.2 All observation made during the inspection shall be recorded. Copies of the
inspection report shall be distributed to all members of the safety committee,
Discipline Superintendent and Construction Manager of SUBCONTRACTORs
concerned for corrective actions.
6.4.3 Any safety deviations observed during the inspection should be verbal/written
communicated to the supervisor responsible for corrective actions as soon as
possible.
6.4.4 Site Manager and Safety Manager shall conduct follow-up actions to ensure that
corrective actions on all safety deviations are carried out satisfactory.
6.4.5 Safety Inspection reports shall be filed and kept at the field office throughout the
construction period of the PROJECT.
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7. WORK PERMIT
7.1.1 The purpose of the work permit system is to set out clear procedures and safety
requirements for the many diverse categories of work to be performed at the job site
in order to ensure that such works are carefully planned and safely executed to
prevent property damages, injurious accidents and any detrimental consequences.
Permits to work procedures are necessary for performing work safety in high hazard
areas. The following work permit system will be issued :
(1) Hot work permit
(2) Excavation work permit
(3) Radiation work permit
(4) Confined space entry permit
(5) Electrical work permit
(6) Vehicle entry permit
7.1.2 The permit to work is a checklist to ensure that all the hazards are identified, and the
necessary precautions are taken to eliminate or isolate the hazards of the work to be
performed.
7.1.3 Some work may require only one type of permit, while other types of work will require
a combination of permits to ensure that all hazards are identified.
4) All requirements of the hot work permit shall be fully complied with during the
work or activity.
5) Hot work permit will be valid from introduction of explosive material in the site. It
shall be determined by CONTRACTORs commissioning manager.
5) All requirements of the confined space entry permit shall be fully complied
with during entry and work within confined space.
8.1 General
(1) Because all accidents can be prevented , our safety efforts concentrate on
accident prevention. Although accidents may still happen even with our best
efforts to prevent them, it becomes unacceptable when an accident recurs due to
our failure to correctly analyze and effectively learn from them. Therefore,
the importance of timely and accurate reporting and investigation of accidents
can not be over-emphasized.
(2) The information enables remedial measures to be taken especially in emergency
cases, and learning points to be shared with other sectors within the
organization. These guidelines are being issued to remind everyone of
his/her duty and obligation. Failure to comply is a cause for disciplinary
action.
8.2 Investigation
(1) All accidents, no mater how small they may be, shall be investigated.
The objective is to prevent recurrence of accident of similar nature.
(2) The consequences requiring an in depth investigation are : -
1) Fatal injury
2) Lost time injury / illness
3) Property damage exceeding US 5,000 dollars
(3) The supervisor shall attend all investigations of accident that occur at SITE under
his charge.
(4) The Safety Manager and supervisor, after being notified of the accident, shall
immediately carry out on investigation.
(5) For serious injury or fatality, verbal or initial reports shall be submitted to Safety
Team Manager through SITE Manager.
(6) After the accident investigation, a detailed written report (ACCIDENT REPORT
attached) shall be prepared by CONTRACTOR Safety Manager and be submitted
via Site Manager within 7 days to the Project Manager and Safety Team, head
office, respectively.
(7) Subcontractor's Report
1) All subcontractors shall submit written reports to CONTRACTOR within 12
hours regarding any accidents or incidents that occurred at SITE and/or person
under their charge.
(8) Information for OWNER
1) CONTRACTOR will provide copies of all relevant accident report forms for the
client within 72 hours of the accident occurring.
2) CONTRACTOR will verbally inform the OWNER as soon as possible of any
fatal or potential fatal accident.
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9. EMERGENCY PLANNING
9.1 General
(1) The objective of this plan is to provide the organization, guidelines and directions
to ensure fast and effective response in any emergency situation in order to safe
life, property and the environment.
(2) Everyone shall be familiar with the emergency plan while working at work site.
(3) In the event of emergency one must remain calm and act positively and quickly
for preserving life and property.
- If there is any personal danger involved at any time or the fire continues to
spread, withdraw immediately
- If a phone is nearby, dial and the nearest telephone is indicated by
signboard
- Do not use water for electric fire.
- Do not extinguish the fire other than by closing the valve for fire involving
gases e.g. LPG.
3) Fire brigade drills shall be held to assure a well-trained and efficient operating
force. Records of such drills shall be maintained at the installation.
4) Demonstration and training in first aid fire fighting shall be conducted at
intervals to insure that project personnel are familiar with, and capable of
operating, fire fighting equipment.
- Leak from between the spindle and gland nut: This case means that the
gland packing has been loosened. Close the valve and tighten the gland
nut. If the leak still continues, first close the valve and then give a
notice to the seller.
- Take care when moving a gas leaking cylinder as it is likely to topple
aside and cause danger of fire.
c) Leakage from piping:
- Immediately close the cylinder valve in the cylinder storage.
- Promptly ventilate the room and watch for flame.
- Clean the inside of piping with nitrogen gas.
- After ensuring that the gas inside the piping have been replaced with
nitrogen gas, repair the gas leak points and make air-tightness test.
d) As gas leak may cause a fire, use extreme care so that working clothes of
chemical fiber may not generate static electricity or fire, or that working shoes
may generate metal impact, friction, or fire.
(c) Actions in case of gas leaks
The following action is prohibited within 10m from the high-pressure gas
cylinder storage:
a) Using flame
b) Leaving dangerous substances as they are
c) Stockpiling explosives
d) Using bare electric wires
e) Other dangerous behaviors corresponding to the above prohibitions
(b) Evacuation
Evacuation drills are designated to familiarize all personnel with the
evacuation routes and facilities. All personnel should take part, and any
essential personnel excused from one drill must take part in the next one.
(c) Fire fighting
Fire fighting drills are intended for personnel with specific fire fighting duties
in the event of an emergency involving fire. The drill should cover the fire
team assembly point, use of portable and fixed fire fighting and other
emergency equipment and its storage locations including protective
equipment, means of tackling different emergency scenarios and means of
access to the various parts of the facility. It is essential that during these
drills adequate resources are available to deal with any real emergency
that arises.
(d) Breathing apparatus
Personnel who may need to wear or control the use of breathing apparatus
in an emergency should take part in drills to maintain their readiness. They
must be fully trained and medically fit.
(e) Emergency equipment
The purpose of emergency equipment drills is to maintain the competence
of the emergency team involved in the use of rescue and other specialized
emergency equipment such as rescue winches and hydraulic jacks.
(f) Casualty handling
Personnel involved in the rescue, evacuation and handling of casualties
should take part in regular drills covering use of stretchers, location and
use of first aid equipment, use of resuscitation equipment and the care of
the injured personnel.
(g) Qualified first aiders should carry out periodic drills to ensure that they are
always ready to administer treatment to injured personnel.
A major exercise is a very big undertaking and can only be carried out with
the co-operation of the local emergency services and authorities. Obviously
a team must be set up to plan the exercise and liaise with all the external
bodies involved.
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10.1.1 The Subcontractor shall provide personal protective equipment (PPE) for
Subcontractors personnel such as safety belt, eye protection, respiratory equipment,
and hard hats.
10.1.2 Subcontractor shall train and require their employees to wear appropriate personal
protection equipment that is maintained in good condition. Subcontractor's
employees shall not commence work until proper protective equipment is worn at all
times while on-SITE.
10.1.4 All employee staff and visitors shall wear the appropriate specific PPE at all times
when they are on the work SITE.
10.1.1 All employees shall wear appropriate personal attire in accordance with this plan and
wear approved types PPE depending on exposed hazards like below:
(1) Head protection.
(2) Foot protection.
(3) Falls protection.
(4) Eye and face protection.
(5) Hand and skin protection.
(6) Hearing protection.
(7) Respiratory protection.
(a) Safety shoes are capable of preventing such hazard that feet are stuck
with a sharp thing or a worker falls by slipping or feet are injured by fallen
article.
(b) Wear safety shoes suitable for job nature.
(c) Don't wear rubber shoes or slipper.
(d) Tighten the lace in case it is attached, and the shoes and the lace shall not
be fluttering.
(e) Check whether there is any abnormality or not before putting on.
(a) When doing grinding and weld work, or working in a place where dust or
small fragments are scattered or where brilliant light or heat is radiated.
Eye protection glasses shall be worn.
(b) Prior to wear eye protection glasses, be sure to take checking.
(c) Use it cleanly and when storing it, keep it in the place where dusts are not
scattered.
(d) Clean eye protection glasses surfaces with soft cloth so as not to prevent
scratching.
(e) Recommendations for eye protection for a selection of jobs, tasks.
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(a) The workers who are exposed to rough objects, sharp edges, rubbing
materials, electric work or who are likely to be injured, stuck, burned, and
bruised wear finger protection glove. But cotton gloves shall not be used.
(b) The person working for the job in which small particles such as dust and
stone power take place very often and the one working in the place
where a great deal of gas, bad smell, toxic substances are prevent or
oxygen is deficient, shall wear protective outfit.
(c) Use the proper mask depending upon the contents of working place.
(d) Don't use deformed and deteriorated protection device.
(e) Use approved respiratory protection.
(f) Use the mask through sterilizing all times.
(g) Store the mask in a clean and sanitary place.
(h) In case of storing the mask for a long time, check it basis and store it
after sterilization.
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The following violations are subject to immediate dismissal from the project
11.1.2 Entering work area in possession or under the influence of liquor prohibited drugs
and other intoxicating substances.
11.1.3 Violation of any provision in any work permit that is considered of serious nature
11.1.7 Housekeeping
Scrap, trash and other wastes must be placed in designated containers. Work areas
must be kept clean and orderly. Cords and hoses routed across walkways shall be
protected, so they will not present a tripping hazard. Materials, tools, and
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11.2.2 All shirts and pants shall be properly buttoned up or tucked in and shall not be left
hanging loosely over the body.
11.2.3 Safety shoes shall be fitting and used in the manner provided. Do not use safety
shoes with the heel piece (back leather) folded in like a sandal.
11.2.4 Employees who are not properly attired shall be denied entry into the work site.
11.3 Barricades
11.3.2 They are required around work areas, excavation, holes, or openings in floor, roofs,
elevated platforms, whether permanent or temporary, If the drop is greater than 1 m,
provide hard barricades not plastic tape.
11.3.3 They must be kept 1m high and maintained square and level in a workman-like
manner.
11.3.4 They must be erected before the hole is cut and extended as the excavation
progresses.
11.4.1 All holes or openings through floors decking or walls must have properly identified
hole covers or hard barricades installed immediately. Materials or equipment must
never be stored on a hole-cover.
11.4.2 Covers must be secured so they cannot slip, and extended adequately beyond the
edge the hole.
11.4.3 Signs: Legible signs must be placed on barricade stands, posts, or other suitable
stanchions before work starts, and removed promptly upon completion.
11.4.4 Stairwells: Floor openings shall be guarded by a standard railing and toe boards on
all exposed sides except at the entrance to opening. The set-up will ensure that
workers cannot walk directly into the opening.
(1) Inspect tools prior to each use, remove from service immediately if found
defective
(2) Portable electric equipment and tools must be grounded, unless "double
insulated". A ground fault interrupter must be used when working outside or in
a damp area
(3) Air supply to pneumatic tools must be shut off and "bled down" before
disconnection.
(4) The electric cord must be unplugged before adjusting electric tools
(5) Proper guards or shields must be installed on all power tools
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(1) Machines must be shut down before adjusting, servicing or repairing, to prevent
accidental starting. This may require a Lock/Tag-out
(2) All guards, cranks, keys, or wrenches used in service work must be removed
before starting up. Be sure replacement parts meet the tool specification
(3) Machine must be shut off and brought to a complete stop before removing
waste
(4) Interlocking devices must be in working order, and never bypassed
(5) Use equipment only for its intended purpose. No work will be done on
equipment, harness, drives, conveyors, or vehicles while in operation
(6) All AC supply welding machines shall be fitted with low voltage shock
prevention devices and shall be tested every day before work commencement
(7) All subcontractors shall attach a tag on the welding machine their company's
names and the name of person responsible
(8) All welding machines shall be provided with proper earth cable connected up
with brass or steel bolts and nuts
(1) Mobile equipment are not allowed on site without approval from
CONTRACTOR, and are to be driven by trained authorized operators only
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(2) Do not stop or park on site road without the prior approval of the
CONTRACTOR representative.
(3) Shut off engine before refuelling
(4) Shut off engine and set brakes before leaving operator's cab. The vehicle must
be secured during loading/unloading. The use of wheel chocks is appropriate
while loading and unloading
(5) A designated maximum speed limit(Max 25km/hr) shall be observed in site
(6) Crane blades, end-loader buckets, forklift forks, or like equipment parts must be
lowered to the grounding or otherwise secured before the operator may leave
his rig
(7) All mobil power equipment shall have warning horn and lifting signal for reverse
moving.
11.6.1 Compressed gas cylinders shall not be taken into confined spaces or building nor
placed on scaffolds.
11.6.2 Valves of compressed gas cylinders shall always be closed and secured by
protection caps except when they are in use or connected for use.
11.6.3 Compressed gas cylinders must be secured vertically to an adequate support. The
protective cap must be on during storage and transfer. All cylinders must be upright
during storage and transit. All cylinders must be kept outside operating buildings
and all confined spaces unless CONTRACTOR grants specific permission.
11.6.4 Keep oil and grease away from oxygen regulators, hoses, and fittings. Do not store
wrenches, dies cutters, or other grease-covered tools in the same compartment with
oxygen equipment.
11.6.5 Never leave a torch in a vessel, tank, or other closed container because of the
potential for a leak hazard.
11.6.7 Never use oxygen to operate pneumatic tools, pressurize a container, blow out lines,
or as a substitute for compressed air or other gas.
11.6.8 Place cylinders and hoses where they are not exposed to spark and slag from a
burning operation
11.6.10 Do not permit sparks, molten metal, electric current, excessive heat, or flames to
come into contact with the cylinder or attachments.
The following noted procedures would be required for material handling with work.
(1) Weights of loads to be handled must be known before proceeding with work
(2) Riggers must know the capacity and proper use of handling devices (cranes,
forklifts, chain falls, clamps, chokers, and shackles) before proceeding
(3) Tag lines must be used to control load movement
(4) A qualified person will supervise rigging work
(5) Mechanical handling equipment must be inspected by CONTRACTOR before
using
(6) Operators of cranes, forklifts, heavy mobile equipment, will have certification
documents before operating equipment
(7) Never raise or swing a load over people
(8) Heavy (50 tons or more) lifts will require rigging plans to be evaluated and
approved by CONTRACTOR before any lift can be accomplished
(9) Remove or bend over flush all protruding nails and wires, and protected ragged
metal edges before handling material
(10) Tandum lifting by 2 cranes shall be approved by CONTRACTOR regardness
lifting weight.
(1) Whenever practical, certified mechanical lifting devices are to be used to assist
in the handling of material in excess of 20 kg
(2) All workers performing manual lifting tasks shall be instructed on :
a) Back care and lifting methods
b) Hands and feet to be kept clear of pinch points
c) The position of operators when using dogs or pinches bars
(3) Substantial gloves are to be worm when handling material where contact may
be made with sharp edges, abrasive surface, slivers, chemicals, etc. All
circular objects shall be suitably checked.
11.8.1 General
(1) All electrical work must be done under the supervision of licensed electrical
personnel in accordance with the National Electrical Code
(2) Do not drill, or punch holes in junction switch boxes, or enclosures without first
de-energizing the circuit, removing the cover and checking clearances, or
without taking proper precautions to ensure that the job can be done safely,
such as using depth stops on drills, rubber blankets, or protection against falling
metallic chips, etc.
(3) Use flexible cords only in continuous length, without splices or taps
(4) Feed-the cord switches are not permitted
(5) All temporary lighting shall have lamp holder with a guard.
(1) If service was for a single load, remove all wire and conduit back to branch
circuit panel or other circuit protective
(2) If the services is only a part of a branch circuit and other loads are still
connected, remove all wire and conduit no longer required
11.8.4 "Proximity work" is defined as working close to exposed energized circuits. The
distances involve voltage levels as follows :
(1) 50 to 600 V, 76 mm
(2) 2,400 V, 152 mm
(3) 12,000 V, 0.6 m
Proximity work should be avoided unless necessary, adequate approval is
obtained from the CONTRACTOR supervisory personnel, and specific
instructions are agreed on. Where proximity work must be done, suitable
barriers, blankets, or PPE suitable for the voltage shall be installed worn/used
11.8.5 Metal jewellery such as rings, bracelets, necklaces, watches, with metal bands
and/or body, etc, shall not be worn while performing electrical work
11.8.6 The following equipment shall always be grounded prior to any personnel contact
(1) All circuits above 380V
(2) All switch-gear fuses
(3) All 380 V substation feeders originating at the powerhouse or in feed supply
lines
11.8.7 Proximity work or hazardous work requires the minimum PPE unless the particular
job can be done equally or more safely without a particular item
(1) Safety glasses with side shields
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11.9 Welding
11.9.1 General
(1) Only competent and authorized workers may use welding and cutting
equipment
(2) All subcontractors shall provide protection of the welder and other personnel
from UV radiation (welder's flash), fire, explosion, asphyxiation, or exposure to
toxic gases, fumes, or dusts
(3) Fire watch observer shall be posted on welding, cutting, and burning jobs in
case that spatters are fallen down to cause fire.
(4) All welders shall check their equipment before use for;
a) Damaged insulation on welding leads, electrode holder and worn connection
b) Faulty grounding clamps and leads
c) Worn insulation mats/cradles
d) Faulty gas pressure gauges, pressure reducers, flash back arresters and
torches
e) Worn or damaged hoses
(5) All exposed combustible materials below welding and burning areas must be
removed to a safe location, covered with fire-retardant materials or protected by
containing all sparks and slag in a spark catcher approved by CONTRACTOR.
(6) The dry chemical fire extinguisher or equal must be provided and be within 10
m of any welding, burning, or open-flame work. Personnel must know how to
operate the fire extinguisher
(7) Do not run hoses and welding leads through doorways, if there is no alternative,
the door must be branched open, and the hoses and leads protected from
damage
(8) No welding or burning shall be done on a closed vessel or tank or on any
vessel previously in use unless it has been decontaminated and approval is
given by CONTRACTOR
(9) Welding leads and hose must be bridged over, or supported a minimum of 2 m
above passageways
(10) All fitting, couplings, and connections must be "leak free"
(11) Ventilation must be adequate for workers in confined area.
(12) Cylinders of compressed gases must be stored in vertical position, cap secure,
with cylinders chained or secured. Empty cylinders will be clearly separated
from full cylinders. Full acetylene cylinders will be clearly separated from full
oxygen cylinders
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(1) Metal frames and casing of welding machine from main transformers, voltage-
regulators, and engine-driven welding machines must be positively grounded
locally throughout the work
(2) All electrical arc welding equipment and accessory shall confirm with the
international standard.
(3) The return leads shall be attached to the work piece as close as reasonably
practicable to the welding point. Welding leads and return leads shall be robust
and well protected against mechanical damage. A direct reachable switch
must be available close to the transformer or rectifier to cut off the main supply.
The work piece shall be positively grounded, using a well protected grounding
wire connected at both ends by bolted lugs or secured screw clamps
(4) All work must have a separate and adequate ground, pulled from the machine
to the work location
(5) Remove the rod from the electrode holder when laying it down. Discard the
stub end in proper container
(6) Turn the machine off at the end of each workday, or when not in use for
extended periods
(7) Wear an approved welding helmet.
(8) Electric welding is prohibited from a metal ladder
(9) If a gasoline powered welding generator is used a building or confined space,
exhaust gases must lead to the outside atmosphere
(10) Welding cables must not lie in water, oil ditches or the bottom of tanks. And it
should always lie above ground with proper support abd hanger.
(1) All burning rigs must be broken down prior to vehicular transporting, with
regulators removed and protective caps screw down hand-tight
(2) Compressed gas cylinders must be secured vertically to an adequate support.
The protective cap must be on during storage and transit. All cylinders must be
kept outside operating buildings and all confined spaces unless specific
permission is granted by CONTRACTOR
(3) Keep oil and grease away from oxygen regulators, hoses, and fittings. Do not
store wrenches, dies, cutters, or other grease-covered tools in the same
component with oxygen equipment
(4) Never leave a torch in vessel, tank, or other closed container because of the
potential leak hazard
(5) Never use oxygen to operate pneumatic tools, pressurize a container, blow out
lines, or as a substitute for compressed air or other gases
(6) Place cylinders and hoses where they are not exposed to spark and slag from a
burning operation
(7) Raise cylinders to upper levels with approved rigging gear. Do not lift them with
slings or by the protective cap.
(8) Do not strike an arc on cylinders or use them as rollers
(9) Do not permit sparks, molten metal, electric current, excessive heat, or flames
to come into contact with the cylinder or attachments
(10) Cutting and burning activities must be done in accordance with the hot work
permit that must be issued prior to beginning work
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(11) If conditions/surroundings change during tie duration of the work activity, the
worker must adjust to continually comply with the permit stipulations. If
compliance with the permit cannot easily be reached, Stop work immediately
and consult with CONTRACTOR supervision
(1) Workmen entering a sewer, flue, duct, or other similarly confined spaces shall
be provided and required to wear safety harness with life lines attached to
anchorage point and held by another person stationed at the opening ready to
respond to agreed signals
(2) Workers who are required to climb and work on top of pole 2 m or more in
height shall wear safety harness
(3) Safety harness must be worn when work requires men closer than 1 m from
roof edge
(4) Safety harnesses and lanyards must be inspected before each use and monthly
with documentation sent to CONTRACTOR Safety Manager
(5) Special precautions shall be taken to protect workers at lower levels from be
struck by tools or materials that might be dropped from above. This shall be
considered in the planing phase of all elevated work
11.10.2 Ladders
(11) Only one man is allowed on a ladder, unless two men stepladders are used
11.10.4 Stepladders
(1) They must be set level on all four feet, with spreaders locked in place. Do not
use as a straight ladder
(2) Never stand or sit on the top of a stepladder
(3) Do not stand on the step below the top of any stepladder over 1 m high
(4) Ladder must be tied off when used close to the edge of an elevated platform,
roof, or floor opening
11.10.5 Scaffolding
(1) A competent scaffolder approved by CONTRACTOR must erect all
scaffoldings. All scaffolding materials shall be in accordance with the JIS and
local regulatory requirements
(2) Scaffold must conform to site standards and must be inspected prior to use.
Tag denoting that they have been inspected and approved for use must be
fixed on scaffolds
(3) Unauthorized modification such as removal of bracing or toe-board shall be
prohibited
(4) All hydraulic platforms shall be operated by only trained operator
(6) Personnel must wear properly tie-off safety harness on scaffold platforms not
equipped with standard handrails or competed decking
(7) Do not ride rolling scaffold while it is being moved. All tools and materials must
be either removed or secured on the deck ladders when moving
(8) Do not climb scaffold handrails, mid-rails, or brace members. Use ladders for
access
(9) Erect all scaffolds, level and plumb on a firm base
(10) All scaffolds platforms must be equipped with standard 1.1 m high rigidly
secured handrails, mid-rails, and toe-boards, and be completely decked with
safety planks or manufactured scaffold decking
(11) Never exceed safe working loads on scaffolds
(12) Use rolling scaffolds only on smooth, level surfaces, or contain the wheels in
level and stabilized wooden or channel iron runners
(13) No welding, burning, cutting, drilling, or bending to any scaffold member is
permitted
(14) Do not stack brick, tile, block, or similar material higher than 60 cm on a
scaffold deck
(15) Never rig from scaffold handrails or braces
(16) Generally, parts and sections or patented metal scaffolding of different
manufacturers are not allowed to be interchanged or mixed
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11.11.1 General
(1) These rules do not apply to vessels being fabricated so long as the entire top of
one end is open. However, escape must be planned and respirable air must
be maintained.
(2) No one may enter any vessel or manhole without specific approval and permit.
11.11.2 Procedures
(1) Prior to entering any vessel or manhole the proper safety equipment and
instruments are required.
(2) A barricade shall be in place around the opening
(3) Calibrate analyser and test for oxygen concentration (19.5 % minimum) before
entering. Forced ventilation shall be provided when needed. When test shows
conditions beyond safe limits that cannot be overcome by cleaning and
ventilating, proper respiratory equipment must be used
(4) A flammable gas test shall be made before entering, whenever toxic vapors or
gases may be present, their concentrations must be determined. No entry shall
be made until tests prove the air safe
(5) All electric items used inside must be connected through earthling/grounding
cable. When specified, they should either be explosion-proof or intrinsically
safe
(6) A mechanical lift device must be in place before anyone enters a manhole or
vessel with top entry
(7) A safety harnesses shall be worn at all times while in the vessel or manhole.
Lifelines shall be attached to harnesses. In such cases, the lifelines must be
ready at the entry point for use in the event of an emergency. The lifelines
shall be secured so they cannot be pulled into the vessel or manhole
(8) Sufficient manpower shall be available outside vessel or manhole in the event
rescue is necessary. At least one attendant wearing equipment identical to the
person inside is required at the entry point
(9) All personnel assigned to the job shall be trained to use the mechanical lift,
analyser, air mask, audible signals and fire extinguisher
(10) Sections of stream or condense lines in manholes which require alternations
repairs or additions shall be shut off and drained before work proceeds
(11) When welding is to be done, surface coatings must be removed from the area
to be burned or welded to prevent accumulation of fumes. Local exhaust must
be used or air supplied respirators must be worn, or both
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(12) Welding, cutting, or heating metal other steel requires local exhaust or air
supplied equipment, or both, examples; zinc, lead, cadmium, chromium,
mercury, beryllium, stainless steel, galvanized
(13) Gas cylinders and welding machines must be left outside the confined space
(14) Gas hoses must be tight and be removed from the vessel or manhole when not
in use
(15) Persons inside must wear fire retardant clothing when welding, burning, or
heating with a flame
(16) Welding/cutting tank hoses must be equipped with spark arrestors. Hoses from
these tanks will be placed outside of the confined space and hoses drained
when works are stopped for more than 15 minutes
(1) All respiratory protection selection, use, storage, cleaning, maintenance, and
worker training will comply with the requirement of the respiratory protection
program
(2) All respiratory equipment used on the construction site shall meet the
international standard.
(3) Breathing air supplied by respiratory equipment must meet the following
requirement
(4) Workers are to be healthy and regular medical checkups are to be arranged, to
be conducted by professionals sufficiently trained and competent in the use of
respiratory protective equipment. Respiratory protection equipment shall be
worn by the workers whenever they may be exposed to an airborne
contaminant exceeding the occupational exposure limits laid down by
legislation and/or company or an oxygen deficient atmosphere (< 20 % vol.,
oxygen)
(5) In circumstances where breathing apparatus must be worn, one attendant shall
always be wholly concerned with maintaining breathing air supply
(6) It shall be prohibited to enrich oxygen deficient atmosphere with oxygen
11.12.4 Asbestos
(1) Materials containing asbestos shall not be used
(2) The work and disposal procedures for the existing plant or building containing
the asbestos shall be in line with international approved protection measures
11.13 Smoking
11.13.1 Smoking and the use of naked flame are strictly prohibited in the work-site.
11.13.2 "Smoking" is only allowed at approved areas displayed with smoking signs.
11.13.3 Smoking is strictly prohibited even when permits for the use of fire are given for
places other than the approved smoking areas.
11.13.4 Smoking is also strictly prohibited in the camp compound, bedrooms or dormitory
except at approved "SMOKE ROOM"
11.14.1 Regular clean-up of scrap material, saw dust, rags, oil, paint, grease, flammable
solvents and other residue of construction operations will not only remove or reduce
the fire hazard, but will promote general safety at the same time.
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11.14.2 All construction area and storage yards shall be cleared of combustible materials.
11.14.3 All rubbish shall be cleared from buildings at least daily and work areas shall be
maintained free of accumulation of debris.
11.14.4All rags, waste, etc., soiled by combustible or flammable materials shall be placed in
tightly closed metal containers for daily disposal.
11.15.1 Horseplay, fights or practical jokes are not allowed on the project site
11.15.6 Cooking of edible food shall be restricted to the approved canteen kitchen area only.
11.15.7 All employees shall maintain a good personal hygiene and shall not wash, bath or
drink water from unauthorized sources.
11.15.8 Water receptacle for drinking water shall be kept clean and washed regularly. It shall
be clearly marked and shall not be used for any other purposes.
11.15.9 Any eating food in working area is not allowed, it shall be in designated eating area.
11.15.10 All empty food and drink packet shall be properly disposed in rubbish bins provided.
11.15.11 Any personal clothing that has been contaminated with toxic materials shall be
properly disposed in sealed plastic bags.
11.15.12 In case of any suspected food poisoning seek medical attention immediately
11.15.13 Toilet facilities provided at the job site for common use should be properly
maintained and kept in good sanitary condition.
Safety
Organization
CONSTRUCTION
MGR.
Discipline
Control. MGR. Material Control. Commissioning
Admin. MGR. Superintendent.
MGR. MGR.
* : To be decided later
: Site Direction
: Site Coordination
: Technical Direction
Appendix
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Address of Injured
T
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Appendix
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